CN113829767A - Production process of mosaic ceramic tile imitating wood grains and stone grains - Google Patents
Production process of mosaic ceramic tile imitating wood grains and stone grains Download PDFInfo
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- CN113829767A CN113829767A CN202111113876.3A CN202111113876A CN113829767A CN 113829767 A CN113829767 A CN 113829767A CN 202111113876 A CN202111113876 A CN 202111113876A CN 113829767 A CN113829767 A CN 113829767A
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- grains
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- raw material
- wood
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- 239000004575 stone Substances 0.000 title claims abstract description 40
- 239000002023 wood Substances 0.000 title claims abstract description 40
- 239000000919 ceramic Substances 0.000 title claims abstract description 32
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 239000002994 raw material Substances 0.000 claims abstract description 76
- 238000001035 drying Methods 0.000 claims abstract description 26
- 238000007650 screen-printing Methods 0.000 claims abstract description 22
- 238000007641 inkjet printing Methods 0.000 claims abstract description 14
- 238000005520 cutting process Methods 0.000 claims abstract description 9
- 229920000915 polyvinyl chloride Polymers 0.000 claims abstract description 9
- 239000011248 coating agent Substances 0.000 claims abstract description 8
- 238000000576 coating method Methods 0.000 claims abstract description 8
- 238000005498 polishing Methods 0.000 claims abstract description 8
- 239000000428 dust Substances 0.000 claims abstract description 5
- 239000012535 impurity Substances 0.000 claims abstract description 5
- 238000004140 cleaning Methods 0.000 claims abstract description 4
- 239000002131 composite material Substances 0.000 claims abstract description 4
- 230000000694 effects Effects 0.000 claims abstract description 4
- 238000000034 method Methods 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 5
- 230000001681 protective Effects 0.000 claims description 4
- 238000005507 spraying Methods 0.000 claims description 4
- 238000007605 air drying Methods 0.000 claims description 3
- 238000004088 simulation Methods 0.000 abstract 1
- 238000010422 painting Methods 0.000 description 7
- 238000004642 transportation engineering Methods 0.000 description 4
- BZHJMEDXRYGGRV-UHFFFAOYSA-N vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 4
- 125000000751 azo group Chemical group [*]N=N[*] 0.000 description 2
- 238000010292 electrical insulation Methods 0.000 description 2
- 239000003999 initiator Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 150000002978 peroxides Chemical class 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 230000000379 polymerizing Effects 0.000 description 2
- 238000010526 radical polymerization reaction Methods 0.000 description 2
- 238000005336 cracking Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000010977 jade Substances 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 239000004579 marble Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006011 modification reaction Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M1/00—Inking and printing with a printer's forme
- B41M1/12—Stencil printing; Silk-screen printing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M1/00—Inking and printing with a printer's forme
- B41M1/26—Printing on other surfaces than ordinary paper
- B41M1/30—Printing on other surfaces than ordinary paper on organic plastics, horn or similar materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M3/00—Printing processes to produce particular kinds of printed work, e.g. patterns
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M7/00—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M7/00—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock
- B41M7/009—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock using thermal means, e.g. infrared radiation, heat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44F—SPECIAL DESIGNS OR PICTURES
- B44F9/00—Designs imitating natural patterns
- B44F9/02—Designs imitating natural patterns wood grain effects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44F—SPECIAL DESIGNS OR PICTURES
- B44F9/00—Designs imitating natural patterns
- B44F9/04—Designs imitating natural patterns of stone surfaces, e.g. marble
Abstract
The invention belongs to the field of ceramic tile production, and particularly relates to a production process of a mosaic ceramic tile imitating wood grains and stone grains, which comprises the following steps: s1: carrying out ink-jet printing on the raw materials by an ink-jet printing device to form wood grains and stone grains; s2: putting the raw materials into a silk-screen printing device to perform silk-screen printing on the raw materials, and further improving the fidelity of wood grains and stone grains; s3: drying the raw material after silk screen printing by using a drying device, and then polishing the surface of the raw material; s4: coating the dried and polished raw materials, and then cutting the raw materials by using a cutting device; cleaning and polishing the raw materials before performing ink-jet printing on the raw materials in S1 to prevent impurities such as scratches and dust on the raw materials from influencing the ink-jet effect, wherein the raw materials in S1 are made of PVC and PET composite boards; the production process can effectively improve the simulation degree of the mosaic ceramic tile with wood grain and stone grain.
Description
Technical Field
The invention relates to the field of ceramic tile production, in particular to a production process of a mosaic ceramic tile imitating wood grains and stone grains.
Background
The mosaic tile is a decorative material which is commonly used for being paved on the wall surface, the ground surface and the like of a toilet, the mosaic is one of the oldest known decorative arts, and the mosaic tile is smaller, more colorful than a normal tile by using small tiles or small ceramic block combination to form patterns.
With the development of society and the progress of technology, mosaic tiles have been greatly developed and have various types, such as ceramic mosaics, glass mosaics, crystal mosaics, shell mosaics, marble mosaics, jade mosaics, crystal mosaics, metal mosaics, and the like, and different mosaic tiles have different properties.
The mosaic ceramic tile with the simulated wood grains or the stone grains produced by the existing production process has poor fidelity, cannot well replace original wood or stone, has larger grain and color difference than the original wood or stone, has low fidelity, and is easy to be distinguished by people as not being real wood grains or stone grains; therefore, the production process of the mosaic ceramic tile imitating wood grains and stone grains is provided aiming at the problems.
Disclosure of Invention
The invention provides a production process of a wood-grain and stone-grain imitated mosaic ceramic tile, aiming at overcoming the defects of the prior art and solving the problem that most of the wood-grain or stone-grain imitated mosaic ceramic tiles produced by the existing production process have poor fidelity.
The technical scheme adopted by the invention for solving the technical problems is as follows: the invention relates to a production process of a mosaic ceramic tile imitating wood grains and stone grains, which comprises the following steps:
s1: carrying out ink-jet printing on the raw materials by an ink-jet printing device to form wood grains and stone grains;
s2: putting the raw materials into a silk-screen printing device to perform silk-screen printing on the raw materials, and further improving the fidelity of wood grains and stone grains;
s3: drying the raw material after silk screen printing by using a drying device, and then polishing the surface of the raw material;
s4: and coating the dried and polished raw materials, and then cutting the raw materials by using a cutting device.
Preferably, the raw material is firstly cleaned and polished before the raw material is subjected to inkjet printing in S1, so that the effect of ink jetting due to impurities such as scratches and dust on the raw material is prevented, and the scratches on the outer side of the raw material are polished to be flat by the raw material polishing and removing device during transportation so as to prevent the paint surface from cracking.
Preferably, the raw material in S1 is a PVC and PET composite board, PVC is a polymer obtained by polymerizing Vinyl Chloride Monomer (VCM) with initiators such as peroxides and azo compounds or under the action of light and heat according to a radical polymerization mechanism, PVC has good mechanical properties, can bear tensile strength of about 60MPa, 5-10 kJ/m2 impact strength, and has excellent dielectric properties, PET has good physical and mechanical properties in a wide temperature range, and a long-term use temperature of 120 ℃, and has good electrical insulation properties, and under high temperature and high frequency, the electrical properties of the tile are still good, creep resistance, fatigue resistance, friction resistance and dimensional stability are good, and the tile is not easily damaged in long-term use.
Preferably, when the raw material is subjected to ink jet in S1, the base color of wood grains and stone grains is firstly sprayed on the raw material, then the raw material is waited for 25-30min, after the base color is dried, the wood grains and stone grains are continuously sprayed on the base color, the raw material is dried again, and the raw material is sprayed twice to make the grains more real and three-dimensional.
Preferably, the tension of the screen printing device in S2 is 20MPa/cm2-24MPa/cm2。
Preferably, in the step S3, the raw material is dried by using two drying methods, namely air drying and infrared light, and the drying rate of the painted surface of the raw material is increased by combining the two drying methods, so that the production efficiency of the mosaic ceramic tile with wood grain and stone grain is further improved.
Preferably, in the step S3, the drying temperature is 60-80 ℃ and the drying time is 20-30min when the raw material is dried, and the drying for 20-30min can ensure that the painted surface after silk-screen printing is completely dried, so as to prevent the painted surface from adhering to the film or falling off during the next processing.
Preferably, the coating film in S4 is made of a PE protective film, and the surface of the tile can be effectively protected by using the PE protective film, so as to prevent the paint surfaces from scratching due to mutual friction during transportation.
The invention has the advantages that:
1. according to the invention, through a novel production process, the function of producing the mosaic ceramic tile with wood grains or stone grains with high fidelity is realized, the wood grains or stone grains with high fidelity are reproduced through the step of S1, and the problem that most of the mosaic ceramic tiles with wood grains or stone grains produced by the existing production process have poor fidelity is solved;
2. according to the invention, the raw material painting surface is quickly dried in the air through the step of S3, and then the painting surface on the raw material is smooth and flat through polishing the painting surface, so that the function of keeping the painting surface of the raw material smooth and flat is realized, the problem of uneven painting surface of the existing mosaic ceramic tile with wood grain imitation and stone grain is solved, and the flatness of the painting surface of the mosaic ceramic tile is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
Fig. 1 is a schematic view of a process flow structure according to the first embodiment.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example one
Referring to fig. 1, a process for producing a wood-like or stone-like mosaic ceramic tile includes the following steps:
s1: carrying out ink-jet printing on the raw materials by an ink-jet printing device to form wood grains and stone grains;
s2: putting the raw materials into a silk-screen printing device to perform silk-screen printing on the raw materials, and further improving the fidelity of wood grains and stone grains;
s3: drying the raw material after silk screen printing by using a drying device, and then polishing the surface of the raw material;
s4: and coating the dried and polished raw materials, and then cutting the raw materials by using a cutting device.
In S1, before the raw material is subjected to inkjet printing, the raw material is first cleaned and polished to prevent impurities such as scratches and dust on the raw material from affecting the inkjet effect.
The raw material in the S1 is a PVC and PET composite board;
during operation, through dust and other impurity that remove device is stained with to the raw materials when the transportation, grind the mar in the raw materials outside simultaneously and flatten, prevent that the lacquer painting from appearing the crack.
When the raw materials are subjected to ink jet in the S1, firstly spraying the ground color of wood grains and stone grains on the raw materials, then waiting for 25-30min, continuously spraying the wood grains and the stone grains on the ground color after the ground color is dried, and drying again;
when the PVC ceramic tile works, PVC is a polymer formed by polymerizing Vinyl Chloride Monomer (VCM) in initiators such as peroxides and azo compounds or under the action of light and heat according to a free radical polymerization reaction mechanism, the PVC has good mechanical property, can bear tensile strength of about 60MPa and impact strength of 5-10 kJ/m2, has excellent dielectric property, PET has excellent physical and mechanical properties in a wide temperature range, the long-term use temperature can reach 120 ℃, the electrical insulation property is excellent, the electrical property is still good under high temperature and high frequency, the creep resistance, the fatigue resistance, the friction resistance and the dimensional stability are good, and the ceramic tile can be ensured not to be easily damaged in long-term use.
The tension of the silk screen printing device in the S2 is 20MPa/cm2-24MPa/cm2；
When in work, the tension degree of the silk screen is kept at 20MPa/cm2-24MPa/cm2The surface of the raw material can be better subjected to silk-screen printing.
In the step S3, the raw materials are dried by air drying and infrared light;
during operation, the drying speed of the painted surface on the raw material is accelerated through the combination of the two drying modes, and the production efficiency of the wood-grain-like and stone-grain-like mosaic ceramic tiles is further improved.
In the step S3, the drying temperature is 60-80 ℃ and the drying time is 20-30min when the raw material is dried;
when the silk-screen printing machine works, the painted surface after silk-screen printing can be completely dried after 20-30min of drying, and the condition that the painted surface is adhered to a film or falls off when the next processing is carried out is prevented.
The coating film in the S4 is made of a PE protective film;
during operation, the protection film through using the PE material can effectually protect the surface of ceramic tile, prevents that the painted surface from scraping the condition of flower because of rubbing each other and producing in the in-process of transportation.
The working principle is as follows: carry out the inkjet through inkjet printing device to the raw materials and print, form wood grain and stone grain, put into the silk screen printing device with the raw materials again and carry out the silk screen printing to the raw materials, further improve the fidelity of wood grain and stone grain, then use drying device to carry out the drying to the raw materials after the silk screen printing processing, polish the surface of raw materials again, carry out the coating film to the raw materials of drying and polishing completion immediately, then use cutting device to cut the raw materials.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed.
Claims (8)
1. A production process of mosaic ceramic tiles imitating wood grains and stone grains is characterized in that: the production process comprises the following steps:
s1: carrying out ink-jet printing on the raw materials by an ink-jet printing device to form wood grains and stone grains;
s2: putting the raw materials into a silk-screen printing device to perform silk-screen printing on the raw materials, and further improving the fidelity of wood grains and stone grains;
s3: drying the raw material after silk screen printing by using a drying device, and then polishing the surface of the raw material;
s4: and coating the dried and polished raw materials, and then cutting the raw materials by using a cutting device.
2. The process for producing mosaic ceramic tiles imitating wood grains and stone grains according to claim 1, wherein: in S1, before the raw material is subjected to inkjet printing, the raw material is first cleaned and polished to prevent impurities such as scratches and dust on the raw material from affecting the inkjet effect.
3. The process for producing mosaic ceramic tiles imitating wood grains and stone grains according to claim 2, wherein: the raw material in the S1 is a PVC and PET composite board.
4. The process for producing mosaic ceramic tiles imitating wood grains and stone grains according to claim 3, wherein: and S1, when the raw materials are subjected to ink jet, firstly spraying the ground color of wood grains and stone grains on the raw materials, then waiting for 25-30min, continuously spraying the wood grains and the stone grains on the ground color after the ground color is dried, and drying again.
5. The process for producing mosaic ceramic tiles imitating wood grains and stone grains according to claim 4, wherein: the tension of the silk screen printing device in the S2 is 20MPa/cm2-24MPa/cm2。
6. The process for producing mosaic ceramic tiles imitating wood grains and stone grains according to claim 5, wherein: in the step S3, the raw materials are dried by air drying and infrared light.
7. The process for producing mosaic ceramic tiles imitating wood grains and stone grains according to claim 6, wherein: in the step S3, the drying temperature is 60-80 ℃ and the drying time is 20-30min when the raw material is dried.
8. The process for producing mosaic ceramic tiles imitating wood grains and stone grains according to claim 7, wherein: and the coating film in the S4 is made of a PE protective film material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111113876.3A CN113829767A (en) | 2021-09-23 | 2021-09-23 | Production process of mosaic ceramic tile imitating wood grains and stone grains |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111113876.3A CN113829767A (en) | 2021-09-23 | 2021-09-23 | Production process of mosaic ceramic tile imitating wood grains and stone grains |
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| Publication Number | Publication Date |
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| CN113829767A true CN113829767A (en) | 2021-12-24 |
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|---|---|---|---|
| CN202111113876.3A Pending CN113829767A (en) | 2021-09-23 | 2021-09-23 | Production process of mosaic ceramic tile imitating wood grains and stone grains |
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