CN103992141B - A kind of manufacture method throwing glazed brick and products thereof - Google Patents

A kind of manufacture method throwing glazed brick and products thereof Download PDF

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Publication number
CN103992141B
CN103992141B CN201410196893.1A CN201410196893A CN103992141B CN 103992141 B CN103992141 B CN 103992141B CN 201410196893 A CN201410196893 A CN 201410196893A CN 103992141 B CN103992141 B CN 103992141B
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layer
clear frit
adobe
pouring
stamp
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CN103992141A (en
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丘云灵
熊玉
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Fengcheng Dongpeng Ceramic Co., Ltd.
Foshan Dongpeng Ceramic Co Ltd
Guangdong Dongpeng Holdings Co Ltd
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FENGCHENG DONGPENG CERAMIC Co Ltd
Foshan Dongpeng Ceramic Co Ltd
Guangdong Dongpeng Holdings Co Ltd
Guangdong Dongpeng Ceramic Co Ltd
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Abstract

A kind of manufacture method throwing glazed brick and products thereof, method comprises the steps: A, feed proportioning ball milling is carried out mist projection granulating after compacting form adobe, in described adobe, drench ground-coat enamel after drying; Stamp dried in B, described adobe after described step A, drenches clear frit; Stamp dried in C, described adobe after described step B, then drench layer of transparent glaze, then dry; D, described adobe after described step C spoon layer of transparent glaze again, then dries; E, by after using non-resilient module to carry out rubbing down after the described adobe kiln-firing after described step D, packaging warehouse-in. Product obtained by the present invention is under the irradiation of light, and light is through twice transmission and refraction so that third dimension of patterns is strong, enhances each other's beauty, natural atmosphere, it is possible to well realize the decorative effect of natural-like stone.

Description

A kind of manufacture method throwing glazed brick and products thereof
Technical field
The present invention relates to Ceramic Tiles and manufacture field, especially relate to a kind of manufacture method throwing glazed brick and products thereof.
Background technology
Throw glazed brick and be also Full-glazed tile, it it is a kind of architectural pottery product emerging in recent years, it has gathered the advantage of polished bricks, Antique Imitation Tiles, three kinds of products of ceramics, product releases the implicit property of glazed tile cloudy colour half-light completely, solve half throwing brick and easily hide the defect of dirt, having possessed the glossiness of polished bricks, porcelain hardness, the glaze paint height simultaneously also having Antique Imitation Tiles imitates fruit and the printing effect that ceramics glaze paint is abundant. Existing throwing glazed brick is to execute after 0.5~1.5mm clear frit layer fires in adobe after printed decoration layer on decorative layer, forms through elastic module rubbing down. Owing to clear frit layer is very thin, and use elastic module so that glazed layer contacts with Modular surface incomplete, produces brick face waveform, when overall paving uses, beautiful decoration and associative perception can be affected. Simultaneously as surface clear frit layer is relatively thin so that the decorative layer under clear frit layer seems three-dimensional not, comparatively stiff, and especially closely during viewing, imitative native texture effect is poor.
Patent No. CN200910174289.8 discloses the production method of a kind of Fambe glaze-polished brick, comprises the following steps successively: (A) covers frit powder in adobe, fires, and forms frit layer; (B) courverte layer firing on the described frit layer burnt till, when firing, frit layer reacts to obtain nature gradient pattern with glaze layer generation transmutation. Formation frit layer is fired because adobe is initially coated with frit powder, courverte layer firing on frit layer after firing again, so second time glaze layer can be produced when firing, the frit layer that ground floor has baked produces the problem of explosion, because of the decorative effect without producing nature gradual change.
Patent No. CN201310137879.X discloses the production technology of a kind of super flat Full-glazed tile adding transparent microcrystal fine powder, comprise the following steps: make base substrate, dedusting, water spray, pouring ground-coat enamel, stamp, print protection glaze, burn till brick body, polishing, waxing, pack, obtain finished product, wherein, after described print protection glaze step and brick body is added before burning till step transparent microcrystal fine powder; Described transparent microcrystal fine powder is printed onto on brick body surface with pulverous form, forms transparent microcrystal fine-powder bed on brick body surface; Or described transparent microcrystal fine powder mixes with glue and is added on brick body surface with starchy form. The main distinction because throwing glazed brick and Polished crystal tile is that the clear frit layer on surface is to form by firing after micro-crystal powder cloth, or formed by firing after clear frit layer printing, as adopted transparent microcrystal fine powder to be printed onto on brick body surface with pulverous form, then it is referred to as Polished crystal tile, it it not Full-glazed tile, it is added on brick body surface as transparent microcrystal fine powder is mixed with glue with starchy form, although can be undertaken by the form of pouring glaze, but crystallite fine powder can not be dissolved completely in water, or it is present in adobe surface with graininess, thus is equal to Polished crystal tile.
Summary of the invention
It is an object of the invention to propose a kind of manufacture method throwing glazed brick, it can solve the problem that the problem throwing glazed brick surface wave shape wave, and need not use special male and female mold, it is possible to produces three-dimensional pattern effect.
For reaching this purpose, the present invention by the following technical solutions: a kind of manufacture method throwing glazed brick, step includes successively:
A, feed proportioning ball milling is carried out mist projection granulating after compressing, drench again after drying ground-coat enamel formed adobe;
B, in described adobe stamp dried, drench clear frit;
C, again stamp are also dried, then drench layer of transparent glaze, then dry;
D, spoon layer of transparent glaze again, then dry;
After using non-resilient module to carry out rubbing down after E, kiln-firing, packaging warehouse-in.
The pouring glaze amount of the described pouring ground-coat enamel in described step A is 300-480g/m2;
Described stamp in described step B or C includes one or more combinations in screen printing, roller printing or inkjet printing stamp;
The pouring glaze amount of the described pouring clear frit in described step B is 750-950g/m2;
The pouring glaze amount of the described pouring clear frit in described step C is 600-950g/m2;
The pouring glaze amount of the described pouring clear frit in described step D is 600-950g/m2
Compared with prior art, due to the fact that twice stamp of employing, twice printed layer have layer of transparent glaze layer, thus can the decorative effect of superposition two-layer stamp, decorative effect is more natural; The surface layer clear frit of the present invention drenches glaze through twice and forms, and drench in glaze process for twice and have drying steps, thus clear frit layer can be completely dried, sintering procedure will not occur slight crack, after non-resilient module rubbing down, ensure that the surface smoothness throwing glazed brick after firing, waveform will not be produced; Simultaneously because the throwing glazed brick that the inventive method produces has two-layer clear frit layer and two-layer printed layer, under the irradiation of light, light is through twice transmission and refraction, make third dimension of patterns strong, enhance each other's beauty, natural atmosphere, it is possible to well realize the decorative effect of natural-like stone.
Further object is that a kind of throwing glazed brick manufactured by said method of proposition, it from bottom to top includes end base layer, A printed layer, A clear frit layer, B printed layer and B clear frit layer successively.
Base layer thickness of the described end is 6-9mm, and described A printed layer and described B printed layer thickness are less than or equal to 0.1mm, and described A clear frit layer and B clear frit layer thickness are 0.3-0.7mm.
Accompanying drawing explanation
Fig. 1 is the structure chart of one of them embodiment throwing glazed brick of the present invention.
Wherein: end base layer 1, A printed layer 2, A clear frit layer 3, B printed layer 4, B clear frit layer 5,
Detailed description of the invention
Technical scheme is further illustrated below by detailed description of the invention.
Embodiment 1
As shown in Figure 1, the one of the present embodiment throws glazed brick, it from bottom to top includes end base layer 1, A printed layer 2, A clear frit layer 3, B printed layer 4, B clear frit layer 5 successively, wherein end base layer 1 thickness is 8.5mm, A printed layer thickness is 0.05mm, A clear frit layer thickness is 0.7mm, B printed layer thickness be 0.03mm, B clear frit layer thickness is 0.3mm. It has two-layer clear frit layer and two-layer printed layer, and under the irradiation of light, light is through twice transmission and refraction so that third dimension of patterns is strong, enhances each other's beauty, natural atmosphere, it is possible to well realize the decorative effect of natural-like stone.
Specification as above is the throwing glaze brick producing process of 1000*1000mm, and step includes successively:
A, feed proportioning ball milling is carried out mist projection granulating after compressing, drench 300 more after dryinggGround-coat enamel forms end base layer 1;
B, on base layer of the described end 1 by screen printing and after drying formed A printed layer 2, pouring clear frit 950gForm A clear frit layer 3;
C, on described A clear frit layer 3 by roller printing formation B printed layer 4 after drying, then drench layer of transparent glaze 600g, then dry;
D, spooning layer of transparent glaze 600g again, then dry, the clear frit of step C and step D is collectively forming B clear frit layer 5;
E, by after using non-resilient module to carry out rubbing down after the described adobe kiln-firing after described step D, packaging warehouse-in.
Owing to adopting twice stamp in the present embodiment, A printed layer and B printed layer have one layer of A clear frit layer 3, thus can the decorative effect of superposition two-layer stamp, decorative effect is more natural; B clear frit layer 5 drenches glaze through twice and forms, and drench in glaze process for twice and have drying steps, thus B clear frit layer 5 can be completely dried, and slight crack will not occur in sintering procedure, after non-resilient module rubbing down, ensure that the surface smoothness throwing glazed brick after firing, waveform will not be produced. In prior art, the construction of the clear frit layer throwing glazed brick surface being adopted a glazing process, thickness is very thin, and elastic module therefore can only be adopted to polish, the integrity of guarantee glaze layer, but elastic module precision is not enough, the flatness making clear frit layer is not enough, has waveform. The B clear frit layer 5 throwing glazed brick outermost surface of the technical program adopts twice glazing to form, and there is drying steps centre, and therefore thickness is significantly higher than a glazing, and non-resilient module therefore can be adopted to polish, from without producing waveform.
Embodiment 2
Different from embodiment 1, the thickness that thickness is 6mm, B printed layer 4 of the end base layer 1 in the present embodiment is 0.08mm, and the described patterning step in described step C is the mode using first inkjet printing stamp roller printing again, and the pouring ground-coat enamel in described step A is for drenching 480g.
Embodiment 3
Different from embodiment 1, the described patterning step in described step B in the present embodiment is the mode using first screen printing roller printing again, base layer thickness of the described end is 9mm, the thickness of described A printed layer 2 is 0.07mm, described A clear frit layer 3 thickness is 0.3mm, and the pouring clear frit amount in described step B is 750g;Embodiment 4
Different from embodiment 1, the thickness of A printed layer and B printed layer is 0.1mm, and pouring clear frit amount respectively 850g and 950g in the described step C in the present embodiment and described step D, the thickness of described B clear frit layer 5 is 0.5mm.
Embodiment 5
Different from embodiment 1, the pouring ground-coat enamel amount in the described step A in the present embodiment is 400g, and base layer thickness of the described end is 8.7mm.
Embodiment 6
Different from embodiment 4, in the described step D in the present embodiment pouring clear frit amount respectively 950g and 950g, the thickness of described B clear frit layer is 0.7mm.
The know-why of the present invention is described above in association with specific embodiment. These descriptions are intended merely to explanation principles of the invention, and can not be construed to limiting the scope of the invention by any way. Based on explanation herein, those skilled in the art need not pay performing creative labour can associate other detailed description of the invention of the present invention, and these modes fall within protection scope of the present invention.

Claims (7)

1. the manufacture method throwing glazed brick, it is characterised in that step includes successively:
A, feed proportioning ball milling is carried out mist projection granulating after compressing, drench again after drying ground-coat enamel formed adobe;
B, in described adobe stamp dried, drench clear frit;
C, again stamp are also dried, then drench layer of transparent glaze, then dry;
D, spoon layer of transparent glaze again, then dry;
After using non-resilient module to carry out rubbing down after E, kiln-firing, packaging warehouse-in;
The pouring glaze amount of the described pouring clear frit in described step B is 750-950g/m2; The pouring glaze amount of the described pouring clear frit in described step C is 600-950g/m2; The pouring glaze amount of the described pouring clear frit in described step D is 600-950g/m2
2. a kind of manufacture method throwing glazed brick according to claim 1, it is characterised in that: the pouring glaze amount of the described pouring ground-coat enamel in described step A is 300-480g/m2
3. a kind of manufacture method throwing glazed brick according to claim 1, it is characterised in that: the described stamp in described step B or C includes one or more combinations in screen printing, roller printing or inkjet printing stamp.
4. the product manufactured by a kind of manufacture method throwing glazed brick according to claim 1-3 any one, it is characterised in that: from bottom to top include end base layer, A printed layer, A clear frit layer, B printed layer and B clear frit layer successively.
5. product according to claim 4, it is characterised in that: base layer thickness of the described end is 6-9mm.
6. product according to claim 4, it is characterised in that: described A printed layer and described B printed layer thickness are less than or equal to 0.1mm.
7. product according to claim 4, it is characterised in that: described A clear frit layer and B clear frit layer thickness are 0.3-0.7mm.
CN201410196893.1A 2014-05-09 2014-05-09 A kind of manufacture method throwing glazed brick and products thereof Active CN103992141B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111152334A (en) * 2020-01-13 2020-05-15 东莞市唯美陶瓷工业园有限公司 Double-sided decorative ceramic plate and preparation method thereof

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104478491B (en) * 2014-12-30 2016-03-23 佛山市三水新明珠建陶工业有限公司 A kind of throwing vitreous brick and manufacture method thereof comprising protection glaze layer
CN105201171B (en) * 2015-09-30 2017-11-10 佛山市东鹏陶瓷有限公司 A kind of three-dimensional ceramics and preparation method thereof
CN105384470A (en) * 2015-10-24 2016-03-09 佛山市南海区希望陶瓷机械设备有限公司 Ceramic surface decoration process
CN106866184A (en) * 2017-03-08 2017-06-20 佛山市三水宏源陶瓷企业有限公司 The three-dimensional sludge ice lamination in-glaze decoration production method of Ceramic Tiles

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103183529A (en) * 2013-04-19 2013-07-03 佛山瑭虹釉料科技有限公司 Production process of superflat full polished glazed brick added with transparent microcrystal fine powder
CN203383453U (en) * 2013-05-03 2014-01-08 广东东鹏陶瓷股份有限公司 Glazed brick

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103183529A (en) * 2013-04-19 2013-07-03 佛山瑭虹釉料科技有限公司 Production process of superflat full polished glazed brick added with transparent microcrystal fine powder
CN203383453U (en) * 2013-05-03 2014-01-08 广东东鹏陶瓷股份有限公司 Glazed brick

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111152334A (en) * 2020-01-13 2020-05-15 东莞市唯美陶瓷工业园有限公司 Double-sided decorative ceramic plate and preparation method thereof

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Effective date of registration: 20170417

Address after: 528031 Chancheng, Foshan District, Jiangwan, No. three, No., layer 8, layer two

Co-patentee after: Guangdong Dongpeng Holdings Co., Ltd.

Patentee after: Foshan Dongpeng Ceramic Co., Ltd.

Co-patentee after: Fengcheng Dongpeng Ceramic Co., Ltd.

Address before: Chancheng District of Jiangwan city of Foshan province Guangdong three road 528031 No. 8 two Foshan city Eastroc Ceramics Co. Ltd

Co-patentee before: Guangdong Dongpeng Holdings Co., Ltd.

Patentee before: Foshan Dongpeng Ceramic Co., Ltd.

Co-patentee before: Fengcheng Dongpeng Ceramic Co., Ltd.

Co-patentee before: Guangdong Dongpeng Ceramic Co., Ltd.