CN102699992A - Fine line material distribution method and device for polished bricks - Google Patents

Fine line material distribution method and device for polished bricks Download PDF

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Publication number
CN102699992A
CN102699992A CN2012101752247A CN201210175224A CN102699992A CN 102699992 A CN102699992 A CN 102699992A CN 2012101752247 A CN2012101752247 A CN 2012101752247A CN 201210175224 A CN201210175224 A CN 201210175224A CN 102699992 A CN102699992 A CN 102699992A
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China
Prior art keywords
micro mist
distribution
polished bricks
main belt
stockpile
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CN2012101752247A
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Chinese (zh)
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CN102699992B (en
Inventor
曾权
邝志均
马兆利
管霞菲
曾立华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Donghua Foshan New Material Co., Ltd.
Qingyuan Nafuna Ceramics Co.,Ltd.
Foshan Dongpeng Ceramic Co Ltd
Guangdong Dongpeng Holdings Co Ltd
Original Assignee
GUANGDONG DONGPENG CERAMIC CO Ltd
QINGYUAN NAFUNA CERAMICS CO Ltd
Foshan Dongpeng Ceramic Co Ltd
Guangdong Dongpeng Holdings Co Ltd
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Priority to CN201210175224.7A priority Critical patent/CN102699992B/en
Publication of CN102699992A publication Critical patent/CN102699992A/en
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Abstract

The invention discloses a fine line material distribution method and a fine line material distribution device for polished bricks. The method comprises the following steps of: (A), forming a plurality of mutually separated micro powder piles on a main belt through the conventional material distribution mode; (B), uniformly scattering a layer of micro powder fabric on the main belt; (C), spraying color paste on the micro powder piles; and (D), filling micro powder on the part of the main belt, which is not covered by the micro powder piles in the step (A), and thus forming a complete micro powder layer. According to the material distribution method for the polished bricks, the color paste is sprayed on the micro powder piles during material distribution, a high-efficiency and fine material distribution effect is achieved; ultrathin line material distribution is realized; an effect of simulating natural, vivid, smooth and changeful texture surfaces of natural stones by the polished bricks is achieved; and the surface texture of the natural stone is achieved.

Description

Meticulous lines distributing method of a kind of polished bricks and device
Technical field
The present invention relates to Ceramic Tiles manufacturing technology field, particularly relate to meticulous lines distributing method of a kind of polished bricks and device.
Background technology
The manufacturing process of polished bricks generally comprises cloth, suppress, fire and several steps such as polishing.Cloth refers to the operation of ceramic powder according to predetermined requirement layout moulding, is accomplished by material distributing machine; The Along with people's growth in the living standard; Pattern to polished bricks requires also more and more; In the prior art; In order to obtain the polished bricks of different pattern, generally be employed on the same cloth system and change prescription and grid pattern is obtained different decorative effects, and all be that texture, the patterned roller that utilizes grid forms different patterns usually.But limitation because of equipment; The ceramic batch of the different formulations in the different grids is in follow-up compacting and sintering procedure, and intersection each other is difficult to have the phenomenon of infiltration and blending with avoiding, so; Be difficult in product, realize meticulous lines through polished bricks cloth technology; And further widen the color development and the texture of polished bricks lines, thus make the product decoration effect more near lithotome, best embody the aging crack decorative effect of natural-like stone.
Summary of the invention
The objective of the invention is to avoid weak point of the prior art and provide a kind of polished bricks meticulous lines distributing method; Not only can realize meticulous lines cloth texture; Can also further expand lines are decorated in the polished bricks color development and imitative stone material texture through the decoration technique of colour glaze; Reach efficiently, lines material cloth effect accurately, and make the polished bricks product more near the texture and the decorative effect of lithotome.
Another object of the present invention provides the meticulous lines distribution device of a kind of polished bricks, and it is simple in structure, and is easy to use, is convenient to make, and is easy to combine with existing polished bricks cloth system, and can realizes working continuously.
The present invention adopts following technical solution to realize above-mentioned purpose.
The meticulous lines distributing method of a kind of polished bricks, step comprises:
A. through conventional distributing mode after forming a plurality of micro mist stockpiles that are separated from each other on the main belt, adopt the typing grid micro mist stockpile to be squeezed into the shape of wanting;
B. on said main belt, evenly spread the skim micro mist bed of material;
C. to said micro mist stockpile color spray slurry;
D. on main belt, replenish the micro mist bed of material, form complete bed of cloth.
E. make said micro mist thickness of feed layer identical through material scraper or rotation steel wire, adopt the fidelity grid micro mist bed of material that thickness is identical to transfer to press from said main belt.
Be to be combined to form a plurality of micro mist stockpiles that are separated from each other in the steps A through in carved leather belt, the engraved roll one or more.
Step B adopts the sieve that shakes on said main belt, to spread the thin layer micro mist bed of material.Play the main belt of protection and avoid the effect of glaze slip bonding and absorption portion glaze slip moisture, prevent the defective of compacting layering.
Step C adopts nozzle to spray said mill base, the colorant of the covering of the fan that said nozzle ejection is 100~150 °, and said nozzle swings, and said whitewashing amount is 10-50g/m 2
The meticulous lines distribution device of a kind of polished bricks comprises main belt, stockpile distribution device, thin layer distribution device, refractory gunning equipment and feed supplement device;
Said distribution device is for setting gradually stockpile distribution device, thin layer distribution device, refractory gunning equipment and feed supplement device along main belt movement direction;
Said distribution device also comprises the typing grid, and the inner mesh border of said typing grid is the inclined-plane;
Said distribution device is the involving vibrations sieve also, and said vibration grit number is the 8-12 order;
Said distribution device also comprises material scraper or rotates steel wire and fidelity grid;
The distributing method of polished bricks of the present invention is through being sprayed at colorant on the micro mist stockpile in the cloth process; Reach efficient, meticulous cloth effect; Realize meticulous lines cloth and realize that polished bricks produces aging crack, the changeful tread grain effect of simulation lithotome, reach the surperficial texture of lithotome.
Its refractory gunning equipment of the distribution device of polished bricks of the present invention is easy to change and clean; Can on different cloth systems, install additional according to the design of product pattern, simple in structure, easy to use; Use angle and spray pressure are easy to regulate; Can make polished bricks produce abundant three-dimensional, natural and tripping meticulous lines and decorate texture, make polished bricks have more third dimension, decorative effect is more attractive in appearance.
Description of drawings
Utilize accompanying drawing that the present invention is further specified, but the content in the accompanying drawing does not constitute any restriction of the present invention.
Fig. 1 is the structural representation of an embodiment of the distribution device of polished bricks of the present invention.
Fig. 2 is the schematic diagram of the distributing method of polished bricks of the present invention.
Fig. 3 is the sectional view that adopts the polished bricks that distributing method of the present invention processes.
Reference numeral:
Main belt 1, stockpile distribution device 2, thin layer distribution device 3, refractory gunning equipment 4, feed supplement device 5, typing grid 6, fidelity grid 7;
Micro mist stockpile 21, micro mist lining 22, mill base 23, micro mist 24, superfine line 3.
The specific embodiment
In conjunction with following examples the present invention is described further.
The distributing method of a kind of polished bricks of present embodiment sees figures.1.and.2, and step comprises:
A. through conventional distributing mode after forming a plurality of micro mist stockpiles 21 that are separated from each other on the main belt 1, adopt typing grid 6 micro mist stockpile 21 to be squeezed into the shape of wanting;
B. on main belt 1, evenly spread one deck micro mist lining 22, form the thin layer micro mist bed of material;
C. to said micro mist stockpile 21 color sprays slurry 23;
D. on main belt 1, replenish and fill out micro mist 24, form the complete micro mist bed of material.
After forming a plurality of micro mist stockpiles 21 that are separated from each other in the steps A; Adopt typing grid 6 micro mist stockpile 21 to be squeezed into the shape of wanting; Said typing grid 6 edges move back and forth perpendicular to the direction of the traffic direction of said main belt 1, and the inner mesh border of said typing grid 6 is the inclined-plane.The inclined-plane can make the edge of micro mist stockpile 21 form the slope, makes things convenient for adhering to of colorant 23.
Step B adopts the sieve that shakes on said main belt 1, to spread micro mist lining 22, and the said grit number that shakes is the 8-12 order.
Step C adopts nozzle to spray said mill base 23, the mill base 23 of the covering of the fan that said nozzle ejection is 100~150 °, and the whitewashing amount is 10-50g/m 2, said covering of the fan becomes 0~90 ° angle with the traffic direction of said main belt 1, and said nozzle swings.
Behind the step D, make said micro mist thickness of feed layer identical, be beneficial to next step compacting, adopt the fidelity grid 7 micro mist bed of material that thickness is identical to transfer to press from said main belt 1 through material scraper or rotation steel wire.
After cloth is accomplished, after compacting and firing, the Ceramic Tiles that is fired into is polished, when being polished to the thin layer of colorant 23 formation, colorant 23 is exactly a superfine line 3 at the texture that the polished bricks surface forms.
The meticulous lines distribution device of a kind of polished bricks of present embodiment comprises main belt 1, stockpile distribution device 2, thin layer distribution device 3, refractory gunning equipment 4 and feed supplement device 5;
Said stockpile distribution device 2 is used on said main belt 1, forming a plurality of micro mist stockpiles that are separated from each other;
Said thin layer distribution device 3 is used on said main belt 1, evenly spreading one deck micro mist lining;
Said refractory gunning equipment 4 is used for to said micro mist stockpile 21 color sprays slurry 23;
Said feed supplement device 5 is used for the part that does not cover the micro mist stockpile on the said main belt 1 is filled out micro mist, forms the complete micro mist bed of material.
Present embodiment also comprises typing grid 6; Said typing grid 6 is used for the said micro mist stockpile that is separated from each other is squeezed into the shape of wanting; Said typing grid 6 edges move back and forth perpendicular to the direction of the traffic direction of said main belt 1, and the inner mesh border of said typing grid 6 is the inclined-plane.
Said thin layer distribution device 3 is the sieve that shakes, and the said order number that shakes sieve is the 8-12 order.
Said refractory gunning equipment 4 is a nozzle, the colorant of the covering of the fan that said nozzle ejection is 100~150 °, and said covering of the fan becomes 0~90 ° angle with the traffic direction of said main belt 1, and said nozzle swings.
Present embodiment also comprises material scraper or rotates steel wire that said material scraper or rotation steel wire are used to make said micro mist thickness of feed layer identical.Present embodiment also comprises fidelity grid 7, and said fidelity grid 7 is used for the micro mist bed of material that thickness is identical and transfers to press from said main belt 1.
Operation principle of the present invention is following.
One, at first on main belt, forms micro mist stockpile 21 through conventional roller blanking (comprising the engraving roller) or belt blanking (comprising the engraving belt) mode at the least significant end of main belt 1;
Two, design typing grid 6 (band inclined-plane grid texture) according to the layout needs of lines, the grid 6 of finalizing the design then drops to main belt 1, and with the perpendicular direction of main belt 1 feeding on do move back and forth, micro mist stockpile 21 is squeezed into the shape of wanting;
Three, on main belt 1, use the sieve that shakes and sprinkle the very thin micro mist lining of one deck uniformly; Make the droplet when follow-up color spray glaze or color spray base slurry can not be stained with on the main belt 1, the effect that also can form a kind of transition simultaneously on the superfine line next door increases the surface three-dimensional sense;
Four, nozzle sprays common mill base, and perhaps with the mill base of osmotic effect, perhaps the look base is starched.One or more nozzles are installed on the drive disk assembly that swings, and to make the open-angle of nozzle be 100~150 °, be the covering of the fan ejection, covering of the fan and main belt 1 form certain angle (scope 0~45 spend between).The mill base 23 of ejection is along with swinging of drive disk assembly drops onto the surface of the micro mist stockpile 21 of having finalized the design uniformly, and on its slope, forms the stable and ultra-thin cover layer of one deck, and this cover layer promptly can form the superfine line texture after polishing;
Five, the stockpile of micro mist or band particle effect is filled out in places that micro mist stockpile 21 is blank again, and through material scraper or rotate steel wire etc. and make that the micro mist thickness of feed layer is unified, density is even;
Six, utilize the fidelity grid 7 micro mist bed of material that cloth is good from main belt 1 transfer to press framed, promptly accomplish the action of cloth.
The functional device (refractory gunning equipment 4) that the present invention changes into line through on existing apparatus for distributing, increasing liquid mist; Have a certain degree and control the whitewashing amount that colorants such as mill base, mud, infiltration glaze 23 are formed is vaporific through its nozzle open-angle and main belt 1 shape; Be sprayed on the micro mist stockpile 21; Reach efficient, meticulous cloth effect; Realize the superfine line cloth and realize that polished bricks produces natural, lively, smooth, the changeful tread grain effect of simulation lithotome, reach the surperficial texture of lithotome.And refractory gunning equipment 4 is easy to change and clean; Can on different cloth systems, install additional according to the design of product pattern, simple in structure, easy to use; Use angle and spray pressure are easy to regulate; Can make polished bricks produce abundant three-dimensional, natural and tripping superfine line and decorate texture, make polished bricks have more third dimension, decorative effect is more attractive in appearance.
Should be noted that at last; Above embodiment only is used to technical scheme of the present invention is described but not to the restriction of protection domain of the present invention; Although the present invention has been done detailed description with reference to preferred embodiment; Those of ordinary skill in the art should be appreciated that and can make amendment or be equal to replacement technical scheme of the present invention, and do not break away from the essence and the scope of technical scheme of the present invention.

Claims (9)

1. meticulous lines distributing method of polished bricks, it is characterized in that: step comprises:
A. through conventional distributing mode after forming a plurality of micro mist stockpiles that are separated from each other on the main belt, adopt the typing grid micro mist stockpile to be squeezed into the shape of wanting;
B. on said main belt, evenly spread the skim micro mist bed of material;
C. to said micro mist stockpile color spray slurry;
D. on main belt, replenish the micro mist bed of material, form complete bed of cloth.
E. make said micro mist thickness of feed layer identical through material scraper or rotation steel wire, adopt the fidelity grid micro mist bed of material that thickness is identical to transfer to press from said main belt.
2. the meticulous lines distributing method of polished bricks according to claim 1 is characterized in that: be to be combined to form a plurality of micro mist stockpiles that are separated from each other through in carved leather belt, the engraved roll one or more in the steps A.
3. the meticulous lines distributing method of polished bricks according to claim 1 is characterized in that: step B adopts the sieve that shakes on said main belt 1, to spread the thin layer micro mist bed of material, and the said grit number that shakes is the 8-12 order.
4. the meticulous lines distributing method of polished bricks according to claim 1 is characterized in that: step C adopts nozzle to spray said mill base, the mill base of the covering of the fan that said nozzle ejection is 100~150 °, and said whitewashing amount is 10-50g/m 2
5. the meticulous lines distribution device of polished bricks is characterized in that: comprise main belt, stockpile distribution device, thin layer distribution device, refractory gunning equipment and feed supplement device;
Said feed supplement device is used for the part that does not cover the micro mist stockpile on the said main belt is filled out micro mist, forms the complete micro mist bed of material.
6. the meticulous lines distribution device of a kind of polished bricks according to claim 5 is characterized in that: set gradually stockpile distribution device, thin layer distribution device, refractory gunning equipment and feed supplement device along main belt movement aspect;
7. the meticulous lines distribution device of a kind of polished bricks according to claim 5 is characterized in that: also comprise the typing grid, the inner mesh border of said typing grid is the inclined-plane.
8. the meticulous lines distribution device of a kind of polished bricks according to claim 5 is characterized in that: go back the involving vibrations sieve.
9. the meticulous lines distribution device of a kind of polished bricks according to claim 5 is characterized in that: also comprise material scraper or rotate steel wire and fidelity grid.
CN201210175224.7A 2012-05-31 2012-05-31 Fine line material distribution method and device for polished bricks Active CN102699992B (en)

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Application Number Priority Date Filing Date Title
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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104118039A (en) * 2014-07-18 2014-10-29 佛山市东鹏陶瓷有限公司 Roller type moulding, material-distributing and color-paste-spraying technology for obtaining superfine line texture
CN104118038A (en) * 2014-07-18 2014-10-29 佛山市东鹏陶瓷有限公司 Stirring type moulding, material-distributing and color-paste-spraying device for obtaining super-fine line texture
CN104118037A (en) * 2014-07-18 2014-10-29 佛山市东鹏陶瓷有限公司 Crawler type moulding, material-distributing and color-paste-spraying device for obtaining super-fine line texture
CN104118042A (en) * 2014-07-18 2014-10-29 佛山市东鹏陶瓷有限公司 Crawler type moulding, material-distributing and color-paste-spraying technology for obtaining super-fine line texture
CN104118043A (en) * 2014-07-18 2014-10-29 佛山市东鹏陶瓷有限公司 Roller type moulding, material-distributing and color-paste-spraying device for obtaining superfine line texture
CN104552562A (en) * 2013-10-22 2015-04-29 德清诺贝尔陶瓷有限公司 Nature-imitated jade polishing brick production method
CN107234709A (en) * 2017-06-09 2017-10-10 信益陶瓷(中国)有限公司 The forming method of lines inside a kind of Novel whole-body marble ceramic tile blank
CN110466066A (en) * 2019-08-19 2019-11-19 万峰石材科技股份有限公司 A kind of quartzite slate distribution device and distributing method

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102517108A (en) * 2011-12-15 2012-06-27 西南化工研究设计院 Technology for preparing liquefied natural gas and liquid ammonia by using coke oven gas

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102517108A (en) * 2011-12-15 2012-06-27 西南化工研究设计院 Technology for preparing liquefied natural gas and liquid ammonia by using coke oven gas

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104552562A (en) * 2013-10-22 2015-04-29 德清诺贝尔陶瓷有限公司 Nature-imitated jade polishing brick production method
CN104118039A (en) * 2014-07-18 2014-10-29 佛山市东鹏陶瓷有限公司 Roller type moulding, material-distributing and color-paste-spraying technology for obtaining superfine line texture
CN104118038A (en) * 2014-07-18 2014-10-29 佛山市东鹏陶瓷有限公司 Stirring type moulding, material-distributing and color-paste-spraying device for obtaining super-fine line texture
CN104118037A (en) * 2014-07-18 2014-10-29 佛山市东鹏陶瓷有限公司 Crawler type moulding, material-distributing and color-paste-spraying device for obtaining super-fine line texture
CN104118042A (en) * 2014-07-18 2014-10-29 佛山市东鹏陶瓷有限公司 Crawler type moulding, material-distributing and color-paste-spraying technology for obtaining super-fine line texture
CN104118043A (en) * 2014-07-18 2014-10-29 佛山市东鹏陶瓷有限公司 Roller type moulding, material-distributing and color-paste-spraying device for obtaining superfine line texture
CN104118039B (en) * 2014-07-18 2017-03-22 佛山市东鹏陶瓷有限公司 Roller type moulding, material-distributing and color-paste-spraying technology for obtaining superfine line texture
CN107234709A (en) * 2017-06-09 2017-10-10 信益陶瓷(中国)有限公司 The forming method of lines inside a kind of Novel whole-body marble ceramic tile blank
CN110466066A (en) * 2019-08-19 2019-11-19 万峰石材科技股份有限公司 A kind of quartzite slate distribution device and distributing method
CN110466066B (en) * 2019-08-19 2021-07-06 万峰石材科技股份有限公司 Quartz stone plate material distribution device and material distribution method

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