CN117140719B - Efficient ceramic tile production system - Google Patents
Efficient ceramic tile production system Download PDFInfo
- Publication number
- CN117140719B CN117140719B CN202311251978.0A CN202311251978A CN117140719B CN 117140719 B CN117140719 B CN 117140719B CN 202311251978 A CN202311251978 A CN 202311251978A CN 117140719 B CN117140719 B CN 117140719B
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- motor
- fixedly connected
- feeding
- shell
- wall
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 239000000919 ceramic Substances 0.000 title abstract description 13
- 230000007246 mechanism Effects 0.000 claims abstract description 101
- 238000003825 pressing Methods 0.000 claims abstract description 44
- 238000001035 drying Methods 0.000 claims abstract description 18
- 238000004140 cleaning Methods 0.000 claims abstract description 17
- 238000005192 partition Methods 0.000 claims abstract description 9
- 238000000638 solvent extraction Methods 0.000 claims abstract 2
- 238000010304 firing Methods 0.000 claims description 33
- 238000005520 cutting process Methods 0.000 claims description 17
- 238000005507 spraying Methods 0.000 claims description 16
- 239000007921 spray Substances 0.000 claims description 13
- 238000010438 heat treatment Methods 0.000 claims description 11
- 230000000903 blocking effect Effects 0.000 claims description 9
- 239000002002 slurry Substances 0.000 claims description 7
- 238000005406 washing Methods 0.000 claims description 6
- 238000004806 packaging method and process Methods 0.000 claims description 5
- 239000002699 waste material Substances 0.000 claims description 5
- 238000010285 flame spraying Methods 0.000 claims description 2
- 238000011084 recovery Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 8
- 230000008569 process Effects 0.000 abstract description 8
- 238000007599 discharging Methods 0.000 abstract description 2
- 239000011449 brick Substances 0.000 description 17
- 239000012535 impurity Substances 0.000 description 12
- 239000000463 material Substances 0.000 description 8
- 239000000428 dust Substances 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 125000006850 spacer group Chemical group 0.000 description 4
- 235000002918 Fraxinus excelsior Nutrition 0.000 description 3
- 239000002956 ash Substances 0.000 description 3
- 230000003028 elevating effect Effects 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 238000004064 recycling Methods 0.000 description 3
- 239000002351 wastewater Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 229910044991 metal oxide Inorganic materials 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 229910052573 porcelain Inorganic materials 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 239000003870 refractory metal Substances 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/048—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers by spraying or projecting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention belongs to the technical field of ceramic tile manufacturing equipment, and particularly relates to a high-efficiency ceramic tile production system, which comprises an equipment shell, wherein a partition plate is arranged in the equipment shell and is used for partitioning the interior of the equipment shell into an upper layer of cavity and a lower layer of cavity, a feeding mechanism and a pressing mechanism are sequentially arranged in the upper layer of equipment shell, a cleaning mechanism and a glazing mechanism are sequentially arranged in the lower layer of equipment shell, a drying mechanism is arranged at a communicating part between the upper layer of equipment shell and the lower layer of equipment shell, and the drying mechanism can be connected with a discharging end of the pressing mechanism and a feeding end of the cleaning mechanism. The equipment shell adopts an upper layer and a lower layer, compared with the prior art, the floor space is reduced, and in addition, each process is correspondingly provided with a special conveying structure, so that the equipment shell is not only suitable for the processing characteristics of each process, but also is independently controlled, and is convenient to operate and maintain.
Description
Technical Field
The invention belongs to the technical field of ceramic tile manufacturing equipment, and particularly relates to a high-efficiency ceramic tile production system.
Background
The ceramic tile is made of refractory metal oxide and semi-metal oxide through grinding, mixing, pressing, drying, glazing, sintering and other steps.
In the prior art, most of the tiles are produced and manufactured by adopting an automatic production line, for example, chinese patent publication No. CN112917664A discloses a processing device for the tiles, which comprises a bottom plate, wherein a conveying device is fixedly arranged at the top of the bottom plate, and a pressing plate, a drying box and a printing roller are sequentially arranged at the upper part of the conveying device. The whole structure of this equipment is longer, and area is very big to, the processing demand of same conveyor unable cooperation different process sections, in case a certain section receives the damage, whole all need to shut down and demolish.
In addition, the prior art has the following problems that firstly, after compression molding, powder clusters or pseudo particles exist on the surface of a green brick, in order to solve the problems, the grain composition of the powder is required to be adjusted, the feeding of a press is required to be subjected to advanced impurity removal treatment, and an impurity removal mechanism is not arranged in most of the prior art; secondly, fibrous impurities exist on the surface of the green brick, the follow-up glazing operation is affected, and a fibrous impurity removing mechanism is not arranged in the prior art.
Disclosure of Invention
Aiming at the defects existing in the prior art, the invention provides a high-efficiency ceramic tile production system to solve the technical problems.
In order to achieve the above purpose, the present invention provides the following technical solutions:
the utility model provides a high-efficient ceramic tile production system, includes the equipment casing, the inside of equipment casing is provided with the division board, and the division board is used for being upper and lower two-layer cavity with equipment casing internal partition, and the upper strata inside feed mechanism, the pressing mechanism of having set gradually of equipment casing, the lower floor inside cleaning mechanism and the mechanism of glazing porcelain of having set gradually of equipment casing, upper and lower two-layer the intercommunication department between the equipment casing is provided with drying mechanism, and drying mechanism can connect pressing mechanism's discharge end and cleaning mechanism's feed end.
The feeding mechanism comprises a feeding shell, the feeding shell is of a cylindrical structure, a first section of spherical surface and a second section of spherical surface are respectively arranged in the middle of the feeding shell, a circular screen plate is rotationally connected in the first section of spherical surface, the screen plate is connected with a fourth motor, when the screen plate is horizontally arranged, the outer circular surface of the screen plate is attached to the inner wall of the first section of spherical surface of the feeding shell, a circular blocking plate is rotationally connected in the second section of spherical surface, the blocking plate is connected with a fifth motor, when the blocking plate is horizontally arranged, the outer circular surface of the blocking plate is attached to the inner wall of the second section of spherical surface of the feeding shell, the top of the feeding shell is connected with a top cover, the top cover is respectively connected with a feeding pipe and a spray washing mechanism, and the spray washing mechanism can flush the upper part of the screen plate.
The top cover is internally provided with a lifting gear, the spray washing mechanism comprises a lifting pipe and a plurality of branch pipes, the lifting pipe is communicated with the plurality of branch pipes, the lifting pipe is in sliding connection with the top cover, and a rack structure is arranged outside the lifting pipe and is used for being meshed with the lifting gear.
The lower part of feeding casing is provided with the feed chute, feed chute and division board upper surface sliding connection, the outer wall symmetry fixedly connected with of equipment casing two feeding motors, two the equal fixedly connected with feeding gear of output shaft of feeding motor, the outer wall symmetry fixedly connected with two feeding racks of feed chute, feeding gear and feeding rack one-to-one meshing are connected.
The pressing mechanism comprises two pressing cylinders, the output ends of the two pressing cylinders are fixedly connected with a pressing block, the lower surface of the pressing block is connected with an upper die, the upper surface of the partition plate is provided with a pressing groove, the bottom of the pressing groove is fixedly connected with two pushing-out cylinders, the output ends of the two pushing-out cylinders are fixedly connected with the pushing-out block, and the outer wall of the pushing-out block is in sliding connection with the inner wall of the pressing groove.
The drying mechanism comprises a first conveying roller way, a second conveying roller way and a third conveying roller way which are sequentially arranged, wherein the first conveying roller way is arranged from high to low in inclination, the second conveying roller way is horizontally arranged, the third conveying roller way is arranged from high to low in inclination, the conveying direction of the second conveying roller way is perpendicular to the conveying directions of the first conveying roller way and the third conveying roller way, and a plurality of flame spraying guns are arranged on one side of the second conveying roller way.
The cleaning mechanism comprises two rotary brushes, two brush motors are fixedly connected to the outer wall of the equipment shell, the two brush motors are fixedly connected with the rotary brushes respectively, a first conveyor belt is arranged at the lower part of each rotary brush and is arranged at the output end of the third conveying roller way, the first conveyor belt is driven by a first motor, the first motor is fixedly arranged outside the equipment shell, and a negative pressure suction pipe is arranged on the upper part of each rotary brush.
The glazing mechanism comprises a hydraulic motor, the hydraulic motor is fixedly connected to the outer wall of the equipment shell, the hydraulic motor is connected with two glaze spraying pipes, a group of spray holes are formed in the glaze spraying pipes, one ends of the two glaze spraying pipes are connected with a glaze slip recycling box, the outside of the equipment shell is fixedly connected with a glaze slip hopper, and the hydraulic motor is connected with the glaze slip hopper;
the lower parts of the two glaze spraying pipes are provided with hole conveying belts, the hole conveying belts are driven by a second motor, the second motor is fixedly arranged outside the equipment shell, the lower surface of the equipment shell is provided with two discharge tanks, the two discharge tanks are respectively and correspondingly arranged at the lower parts of the cleaning mechanism and the glazing mechanism, and the lower parts of the two discharge tanks are fixedly provided with waste boxes;
the output end of the hole conveyor belt is provided with a second conveyor belt, and the second conveyor belt is driven by a third motor.
The output end of the equipment shell is connected with a firing mechanism, the inside of the firing mechanism comprises a firing shell, a plurality of heating plates are respectively arranged on the upper inner wall and the lower inner wall of the firing shell, a firing conveyor belt is arranged between the upper heating plate and the lower heating plate, and the firing conveyor belt is driven by a firing motor.
The output end of the firing mechanism is provided with a split charging mechanism, the split charging mechanism comprises a split charging base, platform sliding grooves are symmetrically formed in the inner wall of the split charging base, two split charging telescopic cylinders are fixedly connected to the inner wall of the split charging base, the output ends of the two split charging telescopic cylinders are fixedly connected with a split charging platform, sliding blocks are symmetrically arranged on the outer wall of the split charging platform, and the sliding blocks are in sliding connection with the platform sliding grooves;
the outer walls of the split charging bases are symmetrically and fixedly connected with gasket supports, gasket rolls are rotatably connected between the outer walls of the two gasket supports, the outer walls of the gasket supports are fixedly connected with gasket motors, the gasket motors can drive the gasket rolls to rotate, and one ends of the gasket rolls are paved on the upper surface of the split charging platform;
the outer wall fixedly connected with cutting frame of partial shipment base, a set of tooth's socket has been seted up to the lower surface of cutting frame, the lower surface sliding connection of cutting frame has the movable motor, the output shaft fixedly connected with movable gear of movable motor, the tooth of movable gear is connected with the tooth meshing of a set of tooth's socket, the last fixed surface of movable motor is connected with cutting blade.
Compared with the prior art, the invention has the beneficial effects that:
1. the equipment shell adopts an upper layer and a lower layer, compared with the prior art, the floor space is reduced, and in addition, each process is correspondingly provided with a special conveying structure, so that the equipment shell is not only suitable for the processing characteristics of each process, but also is independently controlled, and is convenient to operate and maintain.
2. The feeding mechanism is provided with the screen plate, so that impurities in the feeding can be screened out, powder clusters or false particles on the surface of a green brick are avoided, and the screen plate can be overturned and then washed;
in addition, the feeding mechanism is provided with the plugging plate, so that quantitative blanking is ensured, and the processing precision of products is ensured.
3. The drying mechanism of the invention smoothly conveys the green bricks on the basis of the double-layer structure of the shell of the adapting equipment, reduces the humidity of the green bricks in the conveying process, and is provided with the flame gun in the conveying process to remove the fibrous impurities on the surfaces of the green bricks, thereby being convenient and quick and ensuring the subsequent processing quality.
4. The cleaning mechanism can remove combustion ashes or dust on the surfaces of the green bricks, clean the surfaces for subsequent glazing, and ensure the glazing quality.
5. The split charging mechanism can ensure that the surface of the ceramic tile is not damaged during packaging.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic view of the structure of the inside of the device housing of the present invention;
FIG. 3 is an exploded view of the structure of the present invention (with the equipment housing, firing housing, sub-mount and drying mechanism removed);
FIG. 4 is a left side view of the drying mechanism of FIG. 2;
FIG. 5 is a schematic view of the construction of a glaze spraying pipe;
FIG. 6 is a schematic view showing the internal structure of the firing mechanism of the present invention;
FIG. 7 is a schematic view of a dispensing mechanism according to the present invention;
fig. 8 is a schematic structural view of a cutting frame according to the present invention.
In the figure: 1. a feed mechanism; 2. an equipment housing; 201. a pressing groove; 202. a partition plate; 203. a discharge chute; 3. a feed chute; 4. a push-out cylinder; 5. a push-out block; 6. a feed housing; 7. a pressing cylinder; 8. pressing the block; 801. an upper die; 9. a first segment of sphere surface; 10. a second segment of sphere surface; 11. a feed pipe; 12. a lifting tube; 1201. a branch pipe; 13. a feed motor; 14. a feed gear; 15. a feed rack; 16. a screen plate; 17. a brush motor; 18. rotating the brush; 19. a first motor; 20. a plugging plate; 21. a first conveyor belt; 22. a fourth motor; 23. a hydraulic motor; 24. a glaze spraying pipe; 2401. a spray hole; 25. a glaze slip hopper; 26. a fifth motor; 27. a lifting gear; 28. a slip recycling box; 29. a second motor; 30. a first roller bed; 31. a hole conveyor belt; 32. a second roller conveyor; 33. a third motor; 34. a flame gun; 35. a second conveyor belt; 36. a third roller conveyor; 37. a waste bin; 38. a firing mechanism; 39. firing the shell; 40. a heating plate; 41. firing the motor; 42. a negative pressure suction tube; 43. firing the conveyor belt; 44. a platform chute; 45. a split charging mechanism; 46. split charging a base; 47. subpackaging the telescopic cylinder; 48. a sub-packaging platform; 4801. a slide block; 49. a gasket support; 50. a shim roll; 51. a shim motor; 52. a rotating disc; 53. a cutting frame; 5301. tooth slots; 54. a moving motor; 55. a moving gear; 56. a cutting blade.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-8, the present invention provides a technical solution: the utility model provides a high-efficient ceramic tile production system, includes equipment casing 2, equipment casing 2's inside is provided with division board 202, division board 202 is used for being upper and lower two-layer cavity with equipment casing 2 internal partition, and the upper strata inside feed mechanism 1, the pressing mechanism of having set gradually of equipment casing 2, the lower floor inside cleaning mechanism and the mechanism of glazing porcelain have set gradually of equipment casing 2, upper and lower two-layer the intercommunication department between the equipment casing 2 is provided with drying mechanism, and drying mechanism can connect pressing mechanism's discharge end and cleaning mechanism's feed end. The output end of the equipment shell 2 is connected with a firing mechanism 38, and the output end of the firing mechanism 38 is provided with a split charging mechanism 45.
As shown in fig. 1, 2 and 3, the feeding mechanism 1 includes a feeding housing 6, the feeding housing 6 is of a cylindrical structure, a first section of spherical surface 9 and a second section of spherical surface 10 are respectively disposed in the middle of the feeding housing 6, the first section of spherical surface 9 is rotatably connected with a circular screen plate 16, the screen plate 16 is connected with a fourth motor 22, and the fourth motor 22 can drive the screen plate 16 to turn inside the feeding housing 6. When the screen plate 16 is horizontally arranged, the outer round surface of the screen plate is attached to the inner wall of the first section of sphere surface 9 of the feeding shell 6, so that the screening and impurity removal of the entering materials are guaranteed.
The second section sphere surface 10 is rotationally connected with a round plugging plate 20, the plugging plate 20 is connected with a fifth motor 26, and the fifth motor 26 can drive the plugging plate 20 to overturn in the feeding shell 6, so that quantitative materials are discharged to the feeding groove 3. When the plugging plate 20 is horizontally arranged, the outer circular surface of the plugging plate is attached to the inner wall of the second section sphere surface 10 of the feeding shell 6, a pressure sensor is arranged on the plugging plate 20, the material is quantified through detection of the pressure sensor, and when the material reaches the set weight, the plugging plate 20 rotates to send the material out from the bottom of the feeding shell 6.
The top of feed casing 6 is connected with the top cap, and the top cap is connected with inlet pipe 11 and spray rinsing mechanism respectively, and spray rinsing mechanism can wash screen panel 16 upper portion, specifically, the inside elevating gear 27 that is provided with of top cap, spray rinsing mechanism include riser 12 and a plurality of bleeder 1201, and riser 12 and a plurality of bleeder 1201 intercommunication set up, and outside water source gets into each bleeder 1201 through riser 12, riser 12 and top cap sliding connection, and the outside of riser 12 is provided with rack structure and is used for meshing with elevating gear 27, and elevating gear 27 connects the motor, drives its rotation.
When a large amount of impurities block meshes on the screen plate 16, the fourth motor 22 drives the screen plate 16 to turn over, then the lifting gear 27 drives the lifting pipe 12 to move downwards, so that the branch pipe 1201 is close to the surface of the screen plate 16, water is added to flush the screen plate 16, the blocked impurities are flushed out, the flushed waste water flows into the feed chute 3, the feed chute 3 is provided with a drain hole for discharging the waste water, the drain hole is provided with a switch, and the switch is closed when the waste water is not used. After the flushing, the lifting pipe 12 and the branch pipe 1201 move upwards, so that the screen plate 16 is prevented from being overturned.
The lower part of feeding casing 6 is provided with feed chute 3, feed chute 3 and division board 202 upper surface sliding connection, the outer wall symmetry fixedly connected with of equipment housing 2 two feeding motors 13, two the equal fixedly connected with feed gear 14 of output shaft of feeding motor 13, the outer wall symmetry fixedly connected with two feeding racks 15 of feed chute 3, feed gear 14 and feeding rack 15 one-to-one meshing are connected. The feed chute 3 pushes quantitative materials into the pressing mechanism to press the green bricks, and the feed chute 3 can push the green bricks pressed last time to the drying mechanism simultaneously while pushing the materials.
The pressing mechanism comprises two pressing cylinders 7, the output ends of the pressing cylinders 7 are fixedly connected with a pressing block 8, an upper die 801 is connected to the lower surface of the pressing block 8, a pressing groove 201 is formed in the upper surface of a partition plate 202, two pushing cylinders 4 are fixedly connected to the bottom of the pressing groove 201, the output ends of the pushing cylinders 4 are fixedly connected with a pushing block 5, and the outer wall of the pushing block 5 is in sliding connection with the inner wall of the pressing groove 201. The upper die 801 and the pressing groove 201 are matched with the pushing block 5 to press green bricks. The pushing cylinder 4 pushes the green bricks upwards, so that the feeding chute 3 can push the green bricks out.
As shown in fig. 2 and 4, the drying mechanism includes a first conveying roller way 30, a second conveying roller way 32 and a third conveying roller way 36 that are sequentially arranged, the first conveying roller way 30 is arranged from high to low in an inclined manner, the second conveying roller way 32 is horizontally arranged, the third conveying roller way 36 is arranged from high to low in an inclined manner, the conveying direction of the second conveying roller way 32 is perpendicular to the conveying directions of the first conveying roller way 30 and the third conveying roller way 36, and the arrangement modes of the first conveying roller way 30, the second conveying roller way 32 and the third conveying roller way 36 are for matching with the double-layer structure of the equipment shell 2, and meanwhile, enough time is reserved for green bricks to reduce humidity.
A plurality of flame guns 34 are arranged on one side of the second conveying roller way 32, and the flame guns 34 burn fibrous impurities on the surfaces of green bricks.
As shown in fig. 1, 2 and 3, the cleaning mechanism includes two rotating brushes 18, two brush motors 17 are fixedly connected to the outer wall of the device housing 2, two brush motors 17 are fixedly connected to the rotating brushes 18, a first conveyor belt 21 is disposed at the lower portion of the rotating brushes 18, the first conveyor belt 21 is disposed at the output end of the third conveying roller way 36, the first conveyor belt 21 is driven by a first motor 19, the first motor 19 is fixedly mounted outside the device housing 2, and a negative pressure suction pipe 42 is disposed at the upper portion of the rotating brushes 18. The rotating brush 18 sweeps off the combustion ashes and dust on the green brick surface, and the negative pressure suction pipe 42 sucks the swept-off ashes and dust to the outside to purify the air in the apparatus housing 2.
As shown in fig. 1, fig. 2, fig. 3 and fig. 5, the glazing mechanism comprises a hydraulic motor 23, the hydraulic motor 23 is fixedly connected to the outer wall of the equipment shell 2, the hydraulic motor 23 is connected with two glaze spraying pipes 24, a group of spray holes 2401 are formed in the glaze spraying pipes 24, one ends of the two glaze spraying pipes 24 are connected with a glaze slip recycling box 28, a glaze slip funnel 25 is fixedly connected to the outer part of the equipment shell 2, the hydraulic motor 23 is connected with the glaze slip funnel 25, and a stirring structure is arranged in the glaze slip funnel 25.
The lower parts of the two glaze spraying pipes 24 are provided with hole conveying belts 31, and the surfaces of the hole conveying belts 31 are provided with a plurality of holes for leaking materials. The hole conveyor 31 is driven by a second motor 29, the second motor 29 being fixedly mounted outside the apparatus housing 2.
Two discharge grooves 203 are formed in the lower surface of the equipment shell 2, the two discharge grooves 203 are respectively and correspondingly arranged on the lower parts of the cleaning mechanism and the glazing mechanism, waste boxes 37 are fixedly arranged on the lower parts of the two discharge grooves 203, and impurities or glaze leaked by the cleaning mechanism and the glazing mechanism fall into the waste boxes 37 from the discharge grooves 203.
The output end of the hole conveyor belt 31 is provided with a second conveyor belt 35, the second conveyor belt 35 is driven by a third motor 33, the second conveyor belt 35 is used as a transition conveyor structure, and the glazed green bricks are sent to a firing mechanism 38.
As shown in fig. 1, 3 and 6, the firing mechanism 38 includes a firing housing 39, a plurality of heating plates 40 are respectively disposed on the upper and lower inner walls of the firing housing 39, a firing conveyor 43 is disposed between the upper and lower heating plates 40, and the firing conveyor 43 is driven by a firing motor 41.
As shown in fig. 1, 3, 7 and 8, the split charging mechanism 45 comprises a split charging base 46, the inner wall of the split charging base 46 is symmetrically provided with a platform chute 44, the inner wall of the split charging base 46 is fixedly connected with two split charging telescopic cylinders 47, the output ends of the two split charging telescopic cylinders 47 are fixedly connected with a split charging platform 48, the outer wall of the split charging platform 48 is symmetrically provided with a sliding block 4801, and the sliding block 4801 is in sliding connection with the platform chute 44.
The outer wall symmetry fixedly connected with gasket support 49 of partial shipment base 46, two rotate between the outer wall of gasket support 49 and be connected with gasket book 50, the outer wall fixedly connected with gasket motor 51 of gasket support 49, gasket motor 51 can drive gasket book 50 rotation, and specifically, gasket motor 51 drives the rotation of rolling disc 52, and the center pin outside of gasket book 50 sets up the gear, rolling disc 52 and this gear engagement to can drive gasket book 50 rotation. One end of the roll 50 is mounted to the upper surface of the racking platform 48.
The outer wall fixedly connected with cutting frame 53 of partial shipment base 46, a set of tooth's socket 5301 has been seted up to the lower surface of cutting frame 53, the lower surface sliding connection of cutting frame 53 has moving motor 54, moving motor 54's output shaft fixedly connected with movable gear 55, moving gear 55's tooth and the tooth meshing of a set of tooth's socket 5301 are connected, moving motor 54's upper surface fixedly connected with cutting blade 56.
In the above structure, the split charging mechanism 45 plays a layered placing role, the fired ceramic tile falls onto the split charging platform 48 under the movement of the firing conveyor belt 43, the split charging telescopic cylinder 47 retracts to drive the split charging platform 48 to move downwards, the next ceramic tile stably falls onto the split charging platform 48, and the platform chute 44 and the sliding block 4801 limit the relative positions of the split charging platform 48 and the split charging base 46, so that the split charging platform 48 is prevented from displacing.
A spacer roll 50 is laid on the sub-mount table 48, and each tile is buffered when it falls onto the sub-mount table 48, and the spacer motor 51 rotates to lay the spacer roll 50 again, so that the next tile falls onto the spacer roll 50 which is laid again, separating each tile, and preventing tile breakage. Specifically, after the shim roll 50 is laid, the moving motor 54 rotates to drive the moving gear 55 to rotate, the moving gear 55 is meshed with the tooth slot 5301, and the moving motor 54 is driven to move left and right, so that the cutting blade 56 cuts the shim roll 50.
The working principle and the using flow of the invention are as follows:
the raw materials fall into the feed chute 3 from the feeding mechanism 1 in a fixed quantity, the feed chute 3 slides towards the direction of the pressing chute 201, after reaching the upper part of the pressing chute 201, the powdery raw materials fall into the pressing chute 201, then the feed chute 3 returns, the pressing cylinder 7 stretches to drive the pressing block 8 to extrude the powdery raw materials, the raw materials are pressed into blanks, then the pushing cylinder 4 stretches to drive the pushing block 5 to push out the blanks, the blanks are pushed into the drying mechanism in the next sliding process of the feed chute 3, the roller way reduces the humidity and removes fiber impurities through the flame gun 34, the green bricks enter the cleaning mechanism, the rotating brush 18 rotates to scrape redundant dust on the surfaces of the blanks, the blanks are smoother, glaze slurry is poured into the glaze slurry hopper 25, the glaze slurry flows towards the inside of the glaze spraying pipe 24 under the pressurization of the hydraulic motor 23, the glaze slurry is sprayed onto the blanks when passing through the spraying holes 2401, the sprayed blanks are conveyed onto the firing conveyor 43, the blanks are fired into tiles under the action of heating plate 40, the tiles are fired into tiles under the action of heating up and down, the tiles are stably placed on the split charging platform 48 under the movement of the firing conveyor 43, and the split charging platform 48 for subsequent packaging.
Claims (5)
1. A high-efficiency tile production system, comprising an equipment housing (2), characterized in that: the device comprises a device shell (2), wherein a partition plate (202) is arranged in the device shell (2), the partition plate (202) is used for partitioning the interior of the device shell (2) into an upper layer of cavity and a lower layer of cavity, a feeding mechanism (1) and a pressing mechanism are sequentially arranged in the device shell (2) on the upper layer, a cleaning mechanism and a glazing mechanism are sequentially arranged in the device shell (2) on the lower layer, a drying mechanism is arranged at a communication position between the upper layer and the lower layer of device shell (2), and the drying mechanism can be connected with a discharge end of the pressing mechanism and a feeding end of the cleaning mechanism;
the feeding mechanism (1) comprises a feeding shell (6), the feeding shell (6) is of a cylindrical structure, a first section of spherical surface (9) and a second section of spherical surface (10) are respectively arranged in the middle of the feeding shell (6), a circular screen plate (16) is rotationally connected to the first section of spherical surface (9), the screen plate (16) is connected with a fourth motor (22), when the screen plate (16) is horizontally arranged, the outer circular surface of the screen plate is attached to the inner wall of the first section of spherical surface (9) of the feeding shell (6), a circular blocking plate (20) is rotationally connected to the second section of spherical surface (10), the blocking plate (20) is connected with a fifth motor (26), when the blocking plate (20) is horizontally arranged, the outer circular surface of the blocking plate is attached to the inner wall of the second section of the feeding shell (6), a top cover is connected to the top of the feeding shell (6), the top cover is respectively connected with a feeding pipe (11) and a spray washing mechanism, and the spray washing mechanism can flush the upper part of the screen plate (16), and a pressure sensor is arranged on the blocking plate (20).
The drying mechanism comprises a first conveying roller way (30), a second conveying roller way (32) and a third conveying roller way (36) which are sequentially arranged, wherein the first conveying roller way (30) is arranged in a high-to-low inclined mode, the second conveying roller way (32) is horizontally arranged, the third conveying roller way (36) is arranged in a high-to-low inclined mode, the conveying direction of the second conveying roller way (32) is perpendicular to the conveying directions of the first conveying roller way (30) and the third conveying roller way (36), and a plurality of flame spraying guns (34) are arranged on one side of the second conveying roller way (32);
the cleaning mechanism comprises two rotary brushes (18), two brush motors (17) are fixedly connected to the outer wall of the equipment shell (2), the two brush motors (17) are fixedly connected with the rotary brushes (18) respectively, a first conveyor belt (21) is arranged at the lower part of each rotary brush (18), the first conveyor belt (21) is arranged at the output end of a third conveying roller way (36), the first conveyor belt (21) is driven by the first motor (19), the first motor (19) is fixedly arranged outside the equipment shell (2), and a negative pressure suction pipe (42) is arranged at the upper part of each rotary brush (18);
the output end of the equipment shell (2) is connected with a firing mechanism (38), the interior of the firing mechanism (38) comprises a firing shell (39), a plurality of heating plates (40) are respectively arranged on the upper inner wall and the lower inner wall of the firing shell (39), a firing conveyor belt (43) is arranged between the upper heating plate and the lower heating plate (40), and the firing conveyor belt (43) is driven by a firing motor (41);
the baking mechanism is characterized in that a split charging mechanism (45) is arranged at the output end of the baking mechanism (38), the split charging mechanism (45) comprises a split charging base (46), platform sliding grooves (44) are symmetrically formed in the inner wall of the split charging base (46), two split charging telescopic cylinders (47) are fixedly connected to the inner wall of the split charging base (46), the output ends of the two split charging telescopic cylinders (47) are fixedly connected with a split charging platform (48), sliding blocks (4801) are symmetrically arranged on the outer wall of the split charging platform (48), and the sliding blocks (4801) are slidably connected with the platform sliding grooves (44);
the outer wall of the sub-packaging base (46) is symmetrically and fixedly connected with gasket supports (49), a gasket coil (50) is rotationally connected between the outer walls of the two gasket supports (49), the outer wall of the gasket support (49) is fixedly connected with a gasket motor (51), the gasket motor (51) can drive the gasket coil (50) to rotate, and one end of the gasket coil (50) is paved on the upper surface of the sub-packaging platform (48);
the utility model discloses a cutting machine, including a cutting rack (53) of outer wall fixedly connected with of partial shipment base (46), a set of tooth's socket (5301) have been seted up to the lower surface of cutting rack (53), the lower surface sliding connection of cutting rack (53) has moving motor (54), the output shaft fixedly connected with of moving motor (54) removes gear (55), the tooth of moving gear (55) is connected with the tooth meshing of a set of tooth's socket (5301), the upper surface fixedly connected with cutting blade (56) of moving motor (54).
2. A high efficiency tile production system according to claim 1, wherein: the top cover is internally provided with a lifting gear (27), the spray washing mechanism comprises a lifting pipe (12) and a plurality of branch pipes (1201), the lifting pipe (12) is communicated with the plurality of branch pipes (1201), the lifting pipe (12) is in sliding connection with the top cover, and a rack structure is arranged outside the lifting pipe (12) and is used for being meshed with the lifting gear (27).
3. A high efficiency tile production system according to claim 1, wherein: the lower part of feed casing (6) is provided with feed chute (3), feed chute (3) and division board (202) upper surface sliding connection, the outer wall symmetry fixedly connected with of equipment casing (2) two feeding motors (13), two the equal fixedly connected with feed gear (14) of output shaft of feeding motor (13), the outer wall symmetry fixedly connected with of feed chute (3) two feeding racks (15), feeding gear (14) are connected with feeding rack (15) one-to-one meshing.
4. A high efficiency tile production system according to claim 3, wherein: the pressing mechanism comprises two pressing cylinders (7), the output ends of the pressing cylinders (7) are fixedly connected with a pressing block (8), an upper die (801) is connected to the lower surface of the pressing block (8), a pressing groove (201) is formed in the upper surface of a partition plate (202), two pushing cylinders (4) are fixedly connected to the bottom of the pressing groove (201), the output ends of the pushing cylinders (4) are fixedly connected with a pushing block (5), and the outer wall of the pushing block (5) is in sliding connection with the inner wall of the pressing groove (201).
5. A high efficiency tile production system according to claim 1, wherein: the glazing mechanism comprises a hydraulic motor (23), the hydraulic motor (23) is fixedly connected to the outer wall of the equipment shell (2), the hydraulic motor (23) is connected with two glaze spraying pipes (24), a group of spray holes (2401) are formed in the glaze spraying pipes (24), one ends of the two glaze spraying pipes (24) are connected with a glaze slurry recovery box (28), a glaze slurry hopper (25) is fixedly connected to the outer part of the equipment shell (2), and the hydraulic motor (23) is connected with the glaze slurry hopper (25);
the lower parts of the two glaze spraying pipes (24) are provided with hole conveying belts (31), the hole conveying belts (31) are driven by a second motor (29), the second motor (29) is fixedly arranged outside the equipment shell (2), two discharge tanks (203) are arranged on the lower surface of the equipment shell (2), the two discharge tanks (203) are respectively and correspondingly arranged at the lower parts of the cleaning mechanism and the glazing mechanism, and waste boxes (37) are fixedly arranged at the lower parts of the two discharge tanks (203);
the output end of the hole conveyor belt (31) is provided with a second conveyor belt (35), and the second conveyor belt (35) is driven by a third motor (33).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311251978.0A CN117140719B (en) | 2023-09-26 | 2023-09-26 | Efficient ceramic tile production system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311251978.0A CN117140719B (en) | 2023-09-26 | 2023-09-26 | Efficient ceramic tile production system |
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| CN117140719A CN117140719A (en) | 2023-12-01 |
| CN117140719B true CN117140719B (en) | 2024-04-12 |
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| CN202311251978.0A Active CN117140719B (en) | 2023-09-26 | 2023-09-26 | Efficient ceramic tile production system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117656226B (en) * | 2024-01-30 | 2024-04-09 | 淄博华岳建筑陶瓷有限公司 | Automatic glazing device for ceramic floor tiles and using method thereof |
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| US4654108A (en) * | 1985-01-18 | 1987-03-31 | Inax Corporation | Unit tile pack manufacturing apparatus |
| EP0569069A1 (en) * | 1992-05-07 | 1993-11-10 | MASS S.p.A. | Ceramic mold for forming tiles, and the relative loading means |
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| CN117140719A (en) | 2023-12-01 |
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