CN112645715A - Granite ceramic tile with natural stone texture and manufacturing method thereof - Google Patents
Granite ceramic tile with natural stone texture and manufacturing method thereof Download PDFInfo
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- CN112645715A CN112645715A CN202011004172.8A CN202011004172A CN112645715A CN 112645715 A CN112645715 A CN 112645715A CN 202011004172 A CN202011004172 A CN 202011004172A CN 112645715 A CN112645715 A CN 112645715A
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/52—Multiple coating or impregnating multiple coating or impregnating with the same composition or with compositions only differing in the concentration of the constituents, is classified as single coating or impregnation
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
- C04B41/81—Coating or impregnation
- C04B41/89—Coating or impregnation for obtaining at least two superposed coatings having different compositions
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
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Abstract
The invention discloses a granite ceramic tile with natural stone texture and a manufacturing method thereof, wherein the granite ceramic tile comprises the following raw materials in parts by mass: 40-70% of main toner, 5-15% of pockmark powder and 20-45% of particle material. According to the invention, after the main toner, the pit powder and the particle material are freely mixed according to a preset proportion, the manufactured granite ceramic tile integrally approaches the texture of natural granite from inside to outside, the surface is combined with pattern pressing to restore the surface touch of the natural granite, and the granite design draft is printed by the ink-jet printing technology, so that the pattern fineness is improved, the section is random, the granite ceramic tile is freely variable, in addition, the wear-resistant glaze is adopted for dotting on the surface of the ceramic tile, the surface wear resistance is improved, and the surface flash effect of the natural stone is reproduced.
Description
Technical Field
The invention relates to the technical field of decorative ceramic tiles, in particular to a granite ceramic tile with natural stone texture and a manufacturing method thereof.
Background
With the continuous improvement of the living standard of people in China, the requirements of consumers on building decoration materials are higher and higher. Especially in the field of building exterior walls, ordinary silica brick walls or cement walls cannot meet the aesthetic requirements of consumers for decoration. Under the rapid development environment of the building industry, consumers are increasingly interested in the outer wall surface of stone or imitation stone. Especially granite stone and granite stripe-like plates or coatings are increasingly popular with consumers.
Natural granite is an irrenewable stone, is expensive, and is difficult to process due to its high hardness; in addition, the natural stone inevitably has the defects of cracks, holes and the like, so that the breaking strength is low, and the phenomena of defects, breakage and the like can occur in the using process. Meanwhile, the stone has high density, which causes large building load and does not accord with the national policy guidance, so the use of the natural granite is greatly limited.
The ceramic tile with the surface texture imitating granite is continuously released in the market in recent years, is popular with consumers, but the surface texture of the granite imitating ceramic tile changes little and the surface texture effect is inconsistent with the internal texture effect of the product, along with the continuous development of the ceramic industry, people can not only require the aesthetic feeling brought by the texture effect of the surface of the product when choosing, but also provide new higher requirements for the consistency of the internal and surface texture effects of the product, the existing granite ceramic generally only has the surface texture and the internal and surface texture are inconsistent, the effects of the whole body and the consistent patterns are not achieved, the aesthetic property is influenced, and the requirements of consumers can not be met.
Disclosure of Invention
The invention aims to provide a granite ceramic tile with the texture of natural stone and the same inner part and surface texture effect and a manufacturing method thereof, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a granite ceramic tile with the texture of natural stone comprises the following raw materials in parts by mass: 40-70% of main toner, 5-15% of pockmark powder and 20-45% of particle material.
Further, the main toner is spherical particle powder mixed with a pigment, and the main color tone of the whole product is determined.
Further, the pit powder is spherical granular powder mixed with pigment.
Furthermore, the particle materials are large transparent and/or opaque particles with irregular shapes and are used for simulating quartz and sand particles in natural stone.
Further, the color paste comprises 40% of main toner, 15% of pit powder and 45% of particle materials.
Further, the color paste comprises 70% of main toner, 10% of pit powder and 20% of particle materials.
Further, the color paste comprises 55% of main toner, 5% of pit powder and 40% of particle materials.
A method for manufacturing granite ceramic tiles with the texture of natural stones comprises the following steps:
s1: material mixing and ball milling: respectively feeding common powder and transparent materials required by granite ceramic tiles according to respective formulas of the two powder, and respectively performing ball milling to respectively obtain slurry;
s2: slurry coloring: adding pigment in the calculated amount into the slurry obtained in the S1 according to the requirement, and continuously stirring until the mixture is uniformly mixed;
s3: milling: spraying the slurry in the S2 to prepare powder, and respectively obtaining common powder and transparent material;
s4, repeating S2 and S3 at least once, dividing the same slurry into a plurality of parts, respectively adding different pigments according to actual requirements, repeating the same operation, and respectively spraying and preparing powder to obtain common powder with different colors and transparent materials with different colors;
s5: crushing: further crushing the transparent material with different colors obtained in the step S4 to obtain corresponding fine powder with different colors;
s6: and (3) granulation: adding the fine powder obtained in the step S5 into a granulator to prepare a particle material with the particle size of 4-20 meshes;
s7: mixing: mixing the main toner, the pit powder and the particle materials according with the particle size and the mesh number according with a preset proportion by an electronic scale;
s8: material distribution: uniformly conveying and mixing the cloth through a conveying belt and a grid;
s9: molding: pressing the surface of the powder in a press by combining with a die flower, and forming the whole body at one time to keep the touch of the particles;
s10: applying a base coat and printing a granite design draft by combining an ink-jet printing technology, so that the fineness of the pattern and texture on the surface of the granite ceramic tile is improved;
s11: wear-resistant glaze: the surface is sprayed with wear-resistant glaze to form dots, so that the surface wear resistance is improved, and the surface flashing effect of the natural stone is reproduced;
s12: and (5) firing and edging.
Further, in step S7, the main toner and the mottling powder are common powders with different colors and distinct color differences, and are determined as the main toner and the mottling powder respectively according to different adding proportions.
Compared with the prior art, the invention has the beneficial effects that:
the invention provides a granite ceramic tile with natural stone texture and a manufacturing method thereof, wherein main toner, pit powder and particle material are freely mixed according to a preset proportion, the manufactured granite ceramic tile integrally approaches the texture of natural granite from inside to outside, and the surface of the granite ceramic tile is pressed by combining with patterns, so that the surface touch of the natural granite is reduced.
Drawings
FIG. 1 is a flow chart of the manufacturing method of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the embodiment of the invention: the granite ceramic tile with the texture of natural stones comprises the following raw materials in parts by mass: 40-70% of main toner, 5-15% of pockmark powder and 20-45% of particle material.
In the above embodiment, the dominant color powder is used to set the dominant color tone of the whole product; the pit powder is spherical granular powder mixed with pigment and is used for simulating the color and the design of natural stone; the particle material is transparent and/or opaque large particles with irregular shapes and is used for simulating quartz and sandstone particles in natural stone.
In order to further illustrate the invention, the following specific examples are also provided:
the first embodiment is as follows:
a granite ceramic tile with the texture of natural stone comprises 40% of main toner, 15% of pit powder and 45% of particle materials.
Referring to fig. 1, a method for manufacturing a granite ceramic tile having a texture of natural stone according to the raw materials in the mass fraction ratio includes the following steps:
the first step is as follows: material mixing and ball milling: respectively feeding common powder and transparent materials required by granite ceramic tiles according to respective formulas of the two powder, and respectively performing ball milling to respectively obtain slurry;
the second step is that: slurry coloring: adding pigment in calculated amount into the slurry obtained in the step one according to the requirement, and continuously stirring until the mixture is uniformly mixed;
the third step: milling: spraying the slurry obtained in the step two to prepare powder, and respectively obtaining common powder and transparent materials;
the fourth step: repeating the second step and the third step at least once, dividing the same slurry into a plurality of parts, respectively adding different pigments according to actual requirements, repeating the same operation, and respectively spraying to prepare powder to obtain common powder materials with different colors and transparent materials with different colors;
the fifth step: crushing: further crushing the transparent materials with different colors obtained in the step four to obtain corresponding fine powder with different colors;
and a sixth step: and (3) granulation: adding the fine powder obtained in the fifth step into a granulator to prepare particle materials with the particle size of 4-20 meshes;
the seventh step: mixing: mixing main toner, pit powder and particle materials which accord with the particle size and mesh number according to a preset proportion of 40% of the main toner, 15% of the pit powder and 45% of the particle materials by an electronic scale, wherein the main toner and the pit powder are common powder materials with different colors and obvious color difference, and the main toner and the pit powder are respectively determined according to different adding proportions;
eighth step: material distribution: uniformly conveying and mixing the cloth through a conveying belt and a grid;
the ninth step: molding: pressing the surface of the powder in a press by combining with a die flower, and forming the whole body at one time to keep the touch of the particles;
the tenth step: applying a base coat and printing a granite design draft by combining an ink-jet printing technology, so that the fineness of the pattern and texture on the surface of the granite ceramic tile is improved;
the eleventh step: wear-resistant glaze: the surface is sprayed with wear-resistant glaze to form dots, so that the surface wear resistance is improved, and the surface flashing effect of the natural stone is reproduced;
the twelfth step: and (5) firing and edging.
Example two:
a granite ceramic tile with the texture of natural stone comprises 70% of main toner, 10% of pit powder and 20% of particle material.
Referring to fig. 1, a method for manufacturing a granite ceramic tile having a texture of natural stone according to the raw materials in the mass fraction ratio includes the following steps:
the first step is as follows: material mixing and ball milling: respectively feeding common powder and transparent materials required by granite ceramic tiles according to respective formulas of the two powder, and respectively performing ball milling to respectively obtain slurry;
the second step is that: slurry coloring: adding pigment in calculated amount into the slurry obtained in the step one according to the requirement, and continuously stirring until the mixture is uniformly mixed;
the third step: milling: spraying the slurry obtained in the step two to prepare powder, and respectively obtaining common powder and transparent materials;
the fourth step: repeating the second step and the third step at least once, dividing the same slurry into a plurality of parts, respectively adding different pigments according to actual requirements, repeating the same operation, and respectively spraying to prepare powder to obtain common powder materials with different colors and transparent materials with different colors;
the fifth step: crushing: further crushing the transparent materials with different colors obtained in the step four to obtain corresponding fine powder with different colors;
and a sixth step: and (3) granulation: adding the fine powder obtained in the fifth step into a granulator to prepare particle materials with the particle size of 4-20 meshes;
the seventh step: mixing: mixing main toner, pit powder and particle materials which accord with the particle size and mesh number according to a preset proportion by an electronic scale, wherein the main toner, the pit powder and the particle materials are mixed according to a preset proportion of 70 percent, 10 percent and 20 percent, and the main toner and the pit powder are common powder materials with different colors and obvious color difference and are respectively determined as the main toner and the pit powder according to different adding proportions;
eighth step: material distribution: uniformly conveying and mixing the cloth through a conveying belt and a grid;
the ninth step: molding: pressing the surface of the powder in a press by combining with a die flower, and forming the whole body at one time to keep the touch of the particles;
the tenth step: applying a base coat and printing a granite design draft by combining an ink-jet printing technology, so that the fineness of the pattern and texture on the surface of the granite ceramic tile is improved;
the eleventh step: wear-resistant glaze: the surface is sprayed with wear-resistant glaze to form dots, so that the surface wear resistance is improved, and the surface flashing effect of the natural stone is reproduced;
the twelfth step: and (5) firing and edging.
Example three:
a granite ceramic tile with the texture of natural stone comprises 55% of main toner, 5% of pit powder and 40% of particle material.
Referring to fig. 1, a method for manufacturing a granite ceramic tile having a texture of natural stone according to the raw materials in the mass fraction ratio includes the following steps:
the first step is as follows: material mixing and ball milling: respectively feeding common powder and transparent materials required by granite ceramic tiles according to respective formulas of the two powder, and respectively performing ball milling to respectively obtain slurry;
the second step is that: slurry coloring: adding pigment in calculated amount into the slurry obtained in the step one according to the requirement, and continuously stirring until the mixture is uniformly mixed;
the third step: milling: spraying the slurry obtained in the step two to prepare powder, and respectively obtaining common powder and transparent materials;
the fourth step: repeating the second step and the third step at least once, dividing the same slurry into a plurality of parts, respectively adding different pigments according to actual requirements, repeating the same operation, and respectively spraying to prepare powder to obtain common powder materials with different colors and transparent materials with different colors;
the fifth step: crushing: further crushing the transparent materials with different colors obtained in the step four to obtain corresponding fine powder with different colors;
and a sixth step: and (3) granulation: adding the fine powder obtained in the fifth step into a granulator to prepare particle materials with the particle size of 4-20 meshes;
the seventh step: mixing: mixing main toner, pit powder and particle materials which accord with the particle size and mesh number according to a preset proportion of 55% of the main toner, 5% of the pit powder and 40% of the particle materials by an electronic scale, wherein the main toner and the pit powder are common powder materials with different colors and obvious color difference, and the main toner and the pit powder are respectively determined according to different adding proportions;
eighth step: material distribution: uniformly conveying and mixing the cloth through a conveying belt and a grid;
the ninth step: molding: pressing the surface of the powder in a press by combining with a die flower, and forming the whole body at one time to keep the touch of the particles;
the tenth step: applying a base coat and printing a granite design draft by combining an ink-jet printing technology, so that the fineness of the pattern and texture on the surface of the granite ceramic tile is improved;
the eleventh step: wear-resistant glaze: the surface is sprayed with wear-resistant glaze to form dots, so that the surface wear resistance is improved, and the surface flashing effect of the natural stone is reproduced;
the twelfth step: and (5) firing and edging.
After the main toner, the pit powder and the particle material are freely mixed according to the preset proportion, the manufactured granite ceramic tile integrally approaches to the texture of natural granite from inside to outside, the surface is combined with pattern pressing to restore the surface touch of the natural granite, and an ink-jet printing technology is added to print a granite design draft to improve the fineness of the patterns and colors, realize random cross sections and free and variable properties.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.
Claims (9)
1. The granite ceramic tile with the texture of natural stones is characterized by comprising the following raw materials in parts by mass: 40-70% of main toner, 5-15% of pockmark powder and 20-45% of particle material.
2. A granite tile with the texture of natural stone as claimed in claim 1, wherein: the main toner powder is spherical particle powder mixed with pigment, and the integral main tone of the product is fixed.
3. A granite tile with the texture of natural stone as claimed in claim 1, wherein: the pit powder is spherical granular powder mixed with pigment.
4. A granite tile with the texture of natural stone as claimed in claim 1, wherein: the particle material is transparent and/or opaque large particles, is irregular in shape and is used for simulating quartz and sandstone particles in natural stone.
5. A granite tile with the texture of natural stone as claimed in claim 1, wherein: comprises 40 percent of main toner, 15 percent of pockmark powder and 45 percent of particle material.
6. A granite tile with the texture of natural stone as claimed in claim 1, wherein: comprises 70 percent of main toner, 10 percent of pockmark powder and 20 percent of particle material.
7. A granite tile with the texture of natural stone as claimed in claim 1, wherein: comprises 55 percent of main toner, 5 percent of pockmark powder and 40 percent of particle material.
8. A method of manufacturing granite tiles with the texture of natural stone as claimed in claim 1, characterized by comprising the following steps:
s1: material mixing and ball milling: respectively feeding common powder and transparent materials required by granite ceramic tiles according to respective formulas of the two powder, and respectively performing ball milling to respectively obtain slurry;
s2: slurry coloring: adding pigment in the calculated amount into the slurry obtained in the S1 according to the requirement, and continuously stirring until the mixture is uniformly mixed;
s3: milling: spraying the slurry in the S2 to prepare powder, and respectively obtaining common powder and transparent material;
s4, repeating S2 and S3 at least once, dividing the same slurry into a plurality of parts, respectively adding different pigments according to actual requirements, repeating the same operation, and respectively spraying and preparing powder to obtain common powder with different colors and transparent materials with different colors;
s5: crushing: further crushing the transparent material with different colors obtained in the step S4 to obtain corresponding fine powder with different colors;
s6: and (3) granulation: adding the fine powder obtained in the step S5 into a granulator to prepare a particle material with the particle size of 4-20 meshes;
s7: mixing: mixing the main toner, the pit powder and the particle materials according with the particle size and the mesh number according with a preset proportion by an electronic scale;
s8: material distribution: uniformly conveying and mixing the cloth through a conveying belt and a grid;
s9: molding: pressing the surface of the powder in a press by combining with a die flower, and forming the whole body at one time to keep the touch of the particles;
s10: applying a base coat and printing a granite design draft by combining an ink-jet printing technology, so that the fineness of the pattern and texture on the surface of the granite ceramic tile is improved;
s11: wear-resistant glaze: the surface is sprayed with wear-resistant glaze to form dots, so that the surface wear resistance is improved, and the surface flashing effect of the natural stone is reproduced;
s12: and (5) firing and edging.
9. The method of manufacturing granite tiles with a texture of natural stone as set forth in claim 8, wherein: in step S7, the main toner and the mottle powder are common powders with different colors and obvious color difference, and are determined as the main toner and the mottle powder according to different addition ratios.
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| CN202011004172.8A CN112645715A (en) | 2020-09-22 | 2020-09-22 | Granite ceramic tile with natural stone texture and manufacturing method thereof |
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| CN202011004172.8A CN112645715A (en) | 2020-09-22 | 2020-09-22 | Granite ceramic tile with natural stone texture and manufacturing method thereof |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101497539A (en) * | 2008-12-25 | 2009-08-05 | 萧华 | Technique for producing ceramic tile with surface having stereo sandrock effect |
| CN106747379A (en) * | 2016-12-16 | 2017-05-31 | 江西省石湾环球陶瓷有限公司 | A kind of production technology of the Large-particle granite imitated ceramic tile with stone surface effect |
| CN107324815A (en) * | 2017-06-21 | 2017-11-07 | 信益陶瓷(中国)有限公司 | A kind of imitation terrazzo porcelain entire body polished bricks |
| CN110156439A (en) * | 2019-05-10 | 2019-08-23 | 广东古宝斯陶瓷有限公司 | A kind of high-strength light hemp granite ceramic wafer and preparation method thereof |
-
2020
- 2020-09-22 CN CN202011004172.8A patent/CN112645715A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101497539A (en) * | 2008-12-25 | 2009-08-05 | 萧华 | Technique for producing ceramic tile with surface having stereo sandrock effect |
| CN106747379A (en) * | 2016-12-16 | 2017-05-31 | 江西省石湾环球陶瓷有限公司 | A kind of production technology of the Large-particle granite imitated ceramic tile with stone surface effect |
| CN107324815A (en) * | 2017-06-21 | 2017-11-07 | 信益陶瓷(中国)有限公司 | A kind of imitation terrazzo porcelain entire body polished bricks |
| CN110156439A (en) * | 2019-05-10 | 2019-08-23 | 广东古宝斯陶瓷有限公司 | A kind of high-strength light hemp granite ceramic wafer and preparation method thereof |
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Application publication date: 20210413 |