CN204736309U - Distributing device in production of porcelain matter brick with entire body texture and texture - Google Patents

Distributing device in production of porcelain matter brick with entire body texture and texture Download PDF

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Publication number
CN204736309U
CN204736309U CN201520273310.0U CN201520273310U CN204736309U CN 204736309 U CN204736309 U CN 204736309U CN 201520273310 U CN201520273310 U CN 201520273310U CN 204736309 U CN204736309 U CN 204736309U
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China
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texture
station
powder
plane
hopper
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CN201520273310.0U
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Inventor
李华云
钟金明
李峰茂
邓国庆
夏昌奎
余剑峰
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DEQING NABEL CERAMIC Co Ltd
JIUJIANG NABEL CERAMIC Co Ltd
HANGZHOU NABEL CERAMIC CO Ltd
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DEQING NABEL CERAMIC Co Ltd
JIUJIANG NABEL CERAMIC Co Ltd
HANGZHOU NABEL CERAMIC CO Ltd
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Abstract

The utility model discloses a distributing device in production of porcelain matter brick with entire body texture and texture. Through setting up multistation distributing device, use different pattern texture's planar net version cooperation, combine the spray dried powder of different colours and prescription for each colour powder can run through whole adobe according to certain texture, finally realizes the entire body texture and the texture of adobe, solved ooze behind the ink -jet printing deep -processing of colored porcelain matter brick unwittingly reveal the truth of the matter like edging, fluting, chamfer etc. Not pleasing to the eye, and the problem that still is weak of traditional miropowder polishing brick texture emulation.

Description

A kind of Imitation Rock Porcelain Tiles with entire body texture and quality produce in distribution device
Technical field
The utility model relate to a kind of Imitation Rock Porcelain Tiles produce distribution device, be specifically related to a kind of Imitation Rock Porcelain Tiles with entire body texture and quality produce in distribution device.
Background technology
Traditional colored Imitation Rock Porcelain Tiles of oozing adopts Imitation Rock Porcelain Tiles base substrate screen printing water to ooze the technique of fancy glaze, be characterized in water-based to ooze in fancy glaze colouring metal ions under capillarity with moisture penetration to base substrate deep layer (length of penetration >=2.0mm), burn till at high temperature, still can obtain the intact combination with decorative surfaces of color development after polishing.But be limited to silk-screen printing technique, product surface texture is fine and smooth not, and stereovision is not strong; In addition, optionally ooze fancy glaze solubility chemical industry salt on the low side, thus to ooze the color of colored Imitation Rock Porcelain Tiles limited for tradition, and color development is bright-coloured not, and pattern is abundant not.
Ceramic ink jet printing technology is a kind of high-precision ceramic brick printed decoration technology popular in recent years, it is surperficial in adobe by ink printed by shower nozzle, it is a kind of contactless printing, irregular can be printed, do not need plate-making in kind, turn version simple, produce reproducible, have the trend progressively substituting traditional decorating method such as serigraphy, roller printing.
The appearance of ceramic ink jet printing technology is oozed the upgrading of colored Imitation Rock Porcelain Tiles to tradition and is brought opportunity.Print by ink jet printer digitlization, the brick face operation of fine definition can be realized, after polishing, promote the stereovision of oozing colored Imitation Rock Porcelain Tiles product surface.Chinese patent CN201210331440.6 describes a kind of method of spraying infiltration ink and preparing Imitation Rock Porcelain Tiles, its technique comprises porcelain body preparation, pouring starch adhesive, drying, spray infiltration ink, burns till, in order to save cost, this kind of technique often adopts end base raw material inferior, and end base and surface color and polish differ greatly.Although solved the bottleneck of product surface pattern exploitation by the method for ink jet printing, but end base texture, quality and color and luster that the deep processing of goods later stage appears as edging, fluting, chamfering etc. have and surperficial contrast larger, decorative effect is inharmonious, show-through inaesthetic problem.
Tradition micro powder polished brick utilizes cloth system that the ceramic of shades of colour is passed through distributing method usually, load in the die cavity of ceramic hydraulic press mould, then load bed material, be pressed into adobe, in kiln, finally sinter the Imitation Rock Porcelain Tiles product that there are lines, pattern and color in surface into.This process first cloth be the fabric of adobe, need owing to also having bed material to load, so whole cloth process is called secondary material distributing.The granularity of powder be distributed at twice in secondary material distributing and color are also inconsistent, make adobe have obvious double-layer structure, decorative effect is inharmonious, and the bag that formed of precoat or wood texture are only limited to surface, whole adobe can not be extended to, textures simulation is still weak.
Summary of the invention
As unsightly show-through in edging, fluting, chamfering etc. in order to ooze colored Imitation Rock Porcelain Tiles deep processing after solving ink jet printing, and the problem that traditional micro powder polished brick textures simulation is still weak, the distribution device during the utility model provides a kind of Imitation Rock Porcelain Tiles with entire body texture and quality to produce.
For reaching this object, the utility model adopts following technical scheme:
A kind of Imitation Rock Porcelain Tiles with entire body texture and quality produce in distribution device, it comprises frame, Multi-station cloth device, main belt, stock supporting plate, with the material-pulling device of grid, wherein Multi-station cloth device comprises one group of powder lot feeding device, hopper and plane net version, the top of hopper arranges powder lot feeding device, the below of hopper arranges the plane half tone with certain pattern texture, the below of plane half tone arrange be used for load plane half tone descend the main belt of powder, main belt is arranged on the top of frame, the direction of advance end of main belt arranges stock supporting plate, continue along main belt direction of advance, the material-pulling device of band grid is set in the front end of stock supporting plate.
Distribution device described in the utility model carries out cloth for spraying dry powder out in traditional Imitation Rock Porcelain Tiles production, this powder is not needed to grind to form fine powder, thus, compressing after a cloth can be realized, eliminate the cumbersome process of grinding powder and secondary material distributing.
Hopper in described Multi-station cloth device is the strip hopper perpendicular to main belt direction of advance, is provided with the baffle plate controlling blanking in hopper, and when starting blanking, baffle plate is opened, during not blanking, and flapper closure.Hopper lower end directly contacts with half tone, and contact portion material adopts rubber or other flexible material.
As further technical scheme, single hopper upper end can connect multiple powder lot feeding device.
Operationally, being parallel to, main belt direction of advance is reciprocating for described hopper.Hopper can blanking in the process of moving along the rightabout of main belt direction of advance, also blanking in the process can moved in the direction identical with main belt direction of advance, but in motion process in the same way during blanking, it is poor that main belt and hopper must have certain speed of service.
Preferably, hopper can blanking in the process of moving along the rightabout of main belt direction of advance, and the adobe entire body texture obtained is more natural.
Preferably, the pattern texture of each plane half tone in Multi-station cloth device with the use of, to form the base substrate with entire body texture and quality.
Preferably, the pattern texture of 3 plane half tones in Multi-station cloth device with the use of, plane half tone in first station arranges the textured pattern except lines and particle, plane half tone in second station arranges lines texture, plane half tone in 3rd station arranges grain texture, powder is arranged to the pattern except lines and particle by the plane half tone in the first station, and form shaping required powder thickness, recycle plane half tone in the second station by powder by the lines white space of lines textured arrangement at the first station institute cloth powder, and form shaping required powder thickness, finally by the plane half tone in the 3rd station by the particle white space of powder packed at the first station and the second station common institute cloth powder, and form shaping required powder thickness, to obtain the base substrate with entire body texture and quality.
Preferably, one group of powder lot feeding device of Multi-station cloth device, hopper and plane net version repeat to arrange, to form the base substrate with entire body texture and quality along main belt direction of advance.
Preferably, Multi-station cloth device comprises one group 3 and overlaps powder lot feeding device, 3 hoppers and 3 plane half tones with the pattern texture that necessarily cooperatively interacts be arranged on below hopper, this group powder lot feeding device, hopper and plane net version repeat layout 3 times along main belt direction of advance, each half tone controls less lower powder amount, utilize multi-layer powder gradually in regular superposition, to form the base substrate with entire body texture and quality.
The beneficial effects of the utility model are: designed distribution device is suitable for the powder of conventionally spray-dried, without the need to powder is ground to form fine powder, compressing after can realizing a cloth, eliminate the cumbersome process of grinding powder and secondary material distributing.Utilize the pattern texture of multiple plane half tone to carry out cooperation blanking simultaneously, entire body pattern texture and the quality of brick body can be realized, colored Imitation Rock Porcelain Tiles deep processing is oozed as unsightly show-through in edging, fluting, chamfering etc. after solving ink jet printing, and the problem that traditional micro powder polished brick textures simulation is still weak.
Accompanying drawing explanation
Fig. 1 is the distribution device schematic diagram during Imitation Rock Porcelain Tiles that the utility model has entire body texture and a quality is produced.
Fig. 2 is the schematic top plan view of plane half tone.
In Fig. 1,1---frame; 2---Multi-station cloth device; 3---powder lot feeding device; 4---hopper; 5---plane half tone; 6---main belt; 7---stock supporting plate; 8---the material-pulling device of band grid, arrow indication is main belt direction of advance.
In Fig. 2, left figure---half tone 5-1, middle figure---half tone 5-2, right figure---half tone 5-3, wherein clear area is meshedly can pass through powder region, and shadow region is can not through powder region, the position of what the dotted line in shadow region was indicated is other half tone pattern texture.
Detailed description of the invention
Below with reference to the accompanying drawings and in conjunction with the embodiments, illustrate the utility model.
As shown in Figure 1 and 2, the Imitation Rock Porcelain Tiles with entire body texture and quality of the present embodiment produce in distribution device comprise frame 1, Multi-station cloth device 2, main belt 6, stock supporting plate 7, material-pulling device 8 with grid, wherein Multi-station cloth device 2 comprises one group of powder lot feeding device 3, hopper 4 and plane net version 5, the top of hopper 4 arranges powder lot feeding device 3, the below of hopper 4 arranges the plane half tone 5 with certain pattern texture, the below of plane half tone 5 arrange be used for load plane half tone descend the main belt 6 of powder, main belt 6 is arranged on the top of frame 1, the direction of advance end of main belt 6 arranges stock supporting plate 7, continue the direction of advance along main belt 6, the material-pulling device 8 of band grid is set in the front end of stock supporting plate 7.
In the present embodiment, Multi-station cloth device is divided into 3 stations, and the first station comprises the powder lot feeding device 3-1, hopper 4-1 and the plane net version 5-1 that are positioned at main belt direction of advance initiating terminal; Second station comprises powder lot feeding device 3-2, hopper 4-2 along main belt direction of advance and plane net version 5-2; 3rd station comprises powder lot feeding device 3-3, hopper 4-3 along main belt direction of advance and plane net version 5-3.
During work, at the initiating terminal of main belt 6 transmission direction, in Multi-station cloth device 2, the powder lot feeding device 3-1 of the first station starts feed, hopper 4-1 Internal baffle is opened, start blanking, hopper 4-1 is along the rightabout of main belt 6 direction of advance simultaneously, from the front end of plane half tone 5-1 (if no special instructions, described " front end " all with main belt direction of advance for benchmark) setting in motion, plane half tone 5-1 is arranged to the textured pattern except lines and particle, hopper 4-1 lower end contacts with half tone 5-1, powder is pressed on texture cloth on half tone 5-1 to main belt 6, and form shaping required powder thickness.Because the plane half tone 5-1 in the first station and the plane half tone 5-2 in the second station is at regular intervals, therefore after the good powder of the first station cloth, on main belt 6, the front end of the first station institute cloth powder of carrying does not arrive immediately below the front end of the second station half tone 5-2, but still have a segment distance, at main belt 6 within the time that this segment distance has been spent, the hopper 4-1 Quick-return of the first station is to original position, and in return motion process, the hopper 4-1 Internal baffle in the first station is closed.
When on main belt 6, the front end of the first station institute cloth powder of carrying arrives immediately below the half tone 5-2 front end of the second station, the powder lot feeding device 3-2 of the second station starts feed, hopper 4-2 Internal baffle is opened and starts blanking, hopper 4-2 is along the rightabout of main belt direction of advance simultaneously, from the front end setting in motion of plane half tone 5-2, the plane half tone 5-2 of the second station is arranged to lines textured pattern, hopper 4-2 lower end contacts with plane half tone 5-2, powder is pressed texture cloth to the first station on half tone 5-2 descend in the linear space of powder, and form shaping required powder thickness.When the hopper 4-2 of the second station complete execute cloth corresponding powder time, because the half tone 5-3 in the half tone 5-2 in the second station and the 3rd station is also at regular intervals, on main belt 6, the first station of carrying and the front end of the second station common institute cloth powder do not arrive immediately below the half tone 5-3 front end in the 3rd station yet, equally, main belt 6 is within the time that this distance has been spent, hopper 4-2 Quick-return in second station is to original position, in return motion process, the flapper closure in the hopper 4-2 in the second station.
When the first station of carrying on main belt 6 and the front end of the second station common institute cloth powder arrive immediately below the half tone 5-3 front end of the 3rd station, the powder lot feeding device 3-3 of the 3rd station starts feed, hopper 4-3 Internal baffle is opened and starts blanking, hopper 4-3 is along the rightabout of main belt 6 direction of advance simultaneously, from the front end setting in motion of plane half tone 5-3, the plane half tone 5-3 of the 3rd station is arranged to grain texture pattern, hopper 4-3 lower end contacts with half tone 5-3, powder is pressed in the graininess space of texture cloth to the first station on half tone 5-3 and the second station common institute cloth powder, and form shaping required powder thickness.When main belt 6 carrying the powder of the required color of whole Multi-station cloth device institute cloth and texture, main belt 6 continues to move along direction of advance to stock supporting plate 7.Now, the hopper 4-3 Quick-return in the 3rd station to original position, in return motion process, the flapper closure in the hopper 4-3 in the 3rd station.
When the powder layer on main belt 6 arrives stock supporting plate 7, the inclination rossing being connected to main belt 6 utilizes the effect of powder self gravitation by powder carry to stock supporting plate 7, then the powder layer on stock supporting plate 7 is fixed by the material-pulling device 8 with grid, sends into press die cavity, compressing.Above steps repeats by described order, and described distribution device can be utilized to realize continous way cloth.
Above embodiment is only in order to illustrate that the technical solution of the utility model is not intended to limit, although be described in detail the utility model with reference to preferred embodiment, those of ordinary skill in the field are to be understood that.Still can modify to the detailed description of the invention of utility model or carry out equivalent replacement to portion of techniques feature, and not departing from the spirit of technical solutions of the utility model, it all should be encompassed in the middle of the technical scheme scope of the utility model request protection.

Claims (8)

1. an Imitation Rock Porcelain Tiles with entire body texture and quality produce in distribution device, it is characterized in that: comprise frame, Multi-station cloth device, main belt, stock supporting plate, with the material-pulling device of grid, wherein Multi-station cloth device comprises one group of powder lot feeding device, hopper and plane net version, the top of hopper arranges powder lot feeding device, the below of hopper arranges the plane half tone with certain pattern texture, the below of plane half tone arrange be used for load plane half tone descend the main belt of powder, main belt is arranged on the top of frame, the direction of advance end of main belt arranges stock supporting plate, continue along main belt direction of advance, the material-pulling device of band grid is set in the front end of stock supporting plate.
2. the Imitation Rock Porcelain Tiles with entire body texture and quality according to claim 1 produce in distribution device, it is characterized in that: hopper is the strip hopper perpendicular to main belt direction of advance, the baffle plate controlling blanking is provided with in hopper, when starting blanking, baffle plate is opened, during not blanking, flapper closure, it is reciprocating that hopper is operationally parallel to main belt direction of advance.
3. the Imitation Rock Porcelain Tiles with entire body texture and quality according to claim 1 produce in distribution device, it is characterized in that: single hopper upper end can connect multiple powder lot feeding device.
4. the Imitation Rock Porcelain Tiles with entire body texture and quality according to claim 1 produce in distribution device, it is characterized in that: described hopper lower end directly contacts with plane half tone, contact portion material adopts rubber or other flexible material.
5. the Imitation Rock Porcelain Tiles with entire body texture and quality according to claim 1 produce in distribution device, it is characterized in that: the pattern texture of each plane half tone in Multi-station cloth device with the use of, to form the base substrate with entire body texture and quality.
6. the Imitation Rock Porcelain Tiles with entire body texture and quality according to claim 1 produce in distribution device, it is characterized in that: one group of powder lot feeding device of Multi-station cloth device, hopper and plane net version repeat to arrange, to form the base substrate with entire body texture and quality along main belt direction of advance.
7. the Imitation Rock Porcelain Tiles with entire body texture and quality according to claim 1 produce in distribution device, it is characterized in that: the pattern texture of 3 plane half tones in Multi-station cloth device with the use of, plane half tone in first station arranges the textured pattern except lines and particle, plane half tone in second station arranges lines texture, plane half tone in 3rd station arranges grain texture, powder is arranged to the pattern except lines and particle by the plane half tone in the first station, and form shaping required powder thickness, recycle plane half tone in the second station by powder by the lines white space of lines textured arrangement at the first station institute cloth powder, and form shaping required powder thickness, finally by the plane half tone in the 3rd station by the particle white space of powder packed at the first station and the second station common institute cloth powder, and form shaping required powder thickness, to obtain the base substrate with entire body texture and quality.
8. the Imitation Rock Porcelain Tiles with entire body texture and quality according to claim 7 produce in distribution device, it is characterized in that: comprise one group 3 and overlap powder lot feeding device, 3 hoppers and 3 plane half tones with the pattern texture that necessarily cooperatively interacts be arranged on below hopper, this group powder lot feeding device, hopper and plane net version repeat layout 3 times along main belt direction of advance, to form the base substrate with entire body texture and quality.
CN201520273310.0U 2015-04-30 2015-04-30 Distributing device in production of porcelain matter brick with entire body texture and texture Active CN204736309U (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105330296A (en) * 2015-11-19 2016-02-17 杭州诺贝尔陶瓷有限公司 Porcelain ceramic sheet and production method thereof
CN106003374A (en) * 2016-07-19 2016-10-12 东莞市唯美陶瓷工业园有限公司 Ultrathin-fabric and whole-porcelain-body tile production process and device
CN106182346A (en) * 2015-04-30 2016-12-07 杭州诺贝尔陶瓷有限公司 A kind of have entire body texture and the Imitation Rock Porcelain Tiles of quality and production method thereof
CN106393414A (en) * 2016-11-29 2017-02-15 佛山市东鹏陶瓷有限公司 Dry powder screen material distribution system and material distribution process using same
CN109366710A (en) * 2018-09-30 2019-02-22 东莞市唯美陶瓷工业园有限公司 The control method of Ceramic Tiles entire body texture and the consistent manipulator apparatus for distributing of incrustation pattern and manipulator cloth and pattern adjustment
CN110181674A (en) * 2019-06-17 2019-08-30 佛山市东鹏陶瓷有限公司 A kind of preparation method for seeping flower ceramic tile
WO2020062300A1 (en) * 2018-09-30 2020-04-02 东莞市唯美陶瓷工业园有限公司 Manipulator material distribution device wherein ceramic tile body texture and surface decoration pattern are consistent, and control method for manipulator material distribution and pattern adjustment

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106182346B (en) * 2015-04-30 2019-04-19 杭州诺贝尔陶瓷有限公司 A kind of Imitation Rock Porcelain Tiles and its production method with entire body texture and quality
CN106182346A (en) * 2015-04-30 2016-12-07 杭州诺贝尔陶瓷有限公司 A kind of have entire body texture and the Imitation Rock Porcelain Tiles of quality and production method thereof
CN105330296B (en) * 2015-11-19 2019-04-19 杭州诺贝尔陶瓷有限公司 A kind of porcelain ceramic board and its production method
CN105330296A (en) * 2015-11-19 2016-02-17 杭州诺贝尔陶瓷有限公司 Porcelain ceramic sheet and production method thereof
CN106003374A (en) * 2016-07-19 2016-10-12 东莞市唯美陶瓷工业园有限公司 Ultrathin-fabric and whole-porcelain-body tile production process and device
CN106393414A (en) * 2016-11-29 2017-02-15 佛山市东鹏陶瓷有限公司 Dry powder screen material distribution system and material distribution process using same
CN109366710A (en) * 2018-09-30 2019-02-22 东莞市唯美陶瓷工业园有限公司 The control method of Ceramic Tiles entire body texture and the consistent manipulator apparatus for distributing of incrustation pattern and manipulator cloth and pattern adjustment
WO2020062300A1 (en) * 2018-09-30 2020-04-02 东莞市唯美陶瓷工业园有限公司 Manipulator material distribution device wherein ceramic tile body texture and surface decoration pattern are consistent, and control method for manipulator material distribution and pattern adjustment
CN110181674A (en) * 2019-06-17 2019-08-30 佛山市东鹏陶瓷有限公司 A kind of preparation method for seeping flower ceramic tile

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