CN100348397C - Production method of ceramic tile blank body and its device - Google Patents
Production method of ceramic tile blank body and its device Download PDFInfo
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- CN100348397C CN100348397C CNB200410077582XA CN200410077582A CN100348397C CN 100348397 C CN100348397 C CN 100348397C CN B200410077582X A CNB200410077582X A CN B200410077582XA CN 200410077582 A CN200410077582 A CN 200410077582A CN 100348397 C CN100348397 C CN 100348397C
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Abstract
The present invention relates to a method and a device for producing ceramic tile blanks. The method comprises procedures of distributing a powder material of ceramic tiles and pressing and shaping ceramic tile blanks. The present invention is characterized in that in the process that a powder material is fed into a mould cavity in a presser by a feed belt or a ceramic powder material is fed into the mould cavity in the presser by a scraping plate, ceramic powder materials with different colors are simultaneously sprayed on the surface of the ceramic powder material laide on the mould cavity according to design requirements by a nozzle to form a pattern required by a design. Compared with the prior art, the present invention has the advantage that a large quality of textured patterns designed in advance can be conveniently and repeatedly reproduced in the production process.
Description
Technical field:
The present invention relates to a kind of production method of ceramic tile. and device.
Background technology:
The production method of existing ceramic tile blank and device thereof are that ceramic powder is laid on earlier on feed belt or the platform, and then powder is delivered in the die cavity in the press or by scraper plate ceramic powder is sent in the die cavity in the press by feed belt, by press the ceramic powder in the die cavity is pressed into ceramic tile blank again.Though the distributing method in the production of this kind ceramic tile is being controlled well after the stable technology, can produce the essentially identical ceramic tile blank of superficial makings, but, the design of texture, control then are difficult to, and, can only be to pick out some satisfied textured patterns in the countless textures that draw according to experiment to come out, and can not aborning layout be embodied according to design, and, being subjected to the restriction of process conditions, the variation of textured pattern is subjected to great restriction.
Summary of the invention:
Goal of the invention of the present invention is to provide the production method and the device thereof of a kind of ceramic tile blank that a kind of textured pattern repetition that can will design in advance in large quantity aborning easily comes out.
The production method of ceramic tile blank of the present invention is to realize like this, comprise ceramic tile powder laying operation and ceramic tile blank compression moulding operation, its special feature is in feed belt is delivered to powder die cavity in the press or by scraper plate ceramic powder to be sent in the process in the die cavity in the press, spraying on the ceramic powder that drops on the die cavity by the ceramic powder of designing requirement with nozzle on the ceramic powder that is laid on the die cavity, form the desired pattern of design simultaneously with different colours.Be wire because the nozzle spray drops on the ceramic pigment powder on the ceramic powder surface on the die cavity, therefore, can draw meticulousr textured pattern, and the transformable scope of textured pattern be very big.
Here, but mechanism's drive that nozzle is moved by vertical and horizontal, and this mechanism is by microcomputerized control.Like this, under microcomputerized control, as long as input one layout in micro computer in advance, but micro computer just can control mechanism that vertical and horizontal move and drive nozzle and move and the ceramic powder surface on die cavity, lay formation with the ceramic powder of different colours and design desired pattern.The mechanism that vertical and horizontal move also can substitute with a longitudinal moving mechanism, and during use, laterally moving of nozzle can be finished by laterally the moving of mechanism of powder laying of ceramic tile powder laying operation.
For ceramic toner is deep in the ceramic tile, before nozzle sprayed powder, a minor groove was scratched on the ceramic powder surface on die cavity, so that ceramic toner is filled in the minor groove.
Here, in order to spray the ceramic powder of different colours easily, nozzle is made of two or more shower nozzles, and each shower nozzle couples together with corresponding ceramic powder conveying mechanism.
The process units of ceramic tile blank of the present invention is to realize like this, comprise the press that the ceramic tile powder is laid in the material-feeding mechanism in the press die cavity and the ceramic tile powder in the die cavity is pressed into ceramic tile blank, material-feeding mechanism is by the cloth platform that moves forward and backward that is arranged on the frame, be arranged on the belt conveyor on the platform or have the flat board of scraper plate, ceramic powder is laid in belt conveyor or has hopper on the flat board of scraper plate, grid constitutes, its special feature is also to be provided with a linear distribution device, linear distribution device by be arranged on the frame vertically, transverse moving mechanism, by vertically, the nozzle that transverse moving mechanism drives, the ceramic toner transport device that is connected with nozzle, control vertically, the micro-computer controlling apparatus of transverse moving mechanism motion constitutes.During work, belt conveyor or the flat board that has a scraper plate protract to the die cavity top of press, and then retreat, in the process that retreats, belt conveyor is sent to the ceramic powder above the belt in the die cavity or scraper plate is scraped the ceramic powder on the flat board in the die cavity, meanwhile, nozzle on the linear distribution device is according to the textured pattern that is set in advance on the micro computer, under the control of micro computer, by vertically, the drive of transverse moving mechanism, surperficial point-like or wire toward the interior ceramic powder that has laid of die cavity are laid ceramic toner, draw out and the consistent textured pattern of textured pattern that designs in advance with toner on surface at ceramic powder, is pressed into ceramic tile blank through press then.Vertically, transverse moving mechanism can substitute by longitudinal moving mechanism, at this moment, laterally moving of nozzle finished by laterally moving of material-feeding mechanism.
Here, nozzle is made of two or more shower nozzles, the ceramic toner transport device corresponding with shower nozzle have two the cover or two the cover more than.Shower nozzle is connected with vertical, transverse moving mechanism by a lowering or hoisting gear.
Shower nozzle mainly is made of small feed bin, the powder outlet that is positioned at feed bin bottom, the groove excavating gear that is positioned at the powder outlet front side, is provided with electrically operated valve in the powder outlet.During work, the groove excavating gear is scratched a minor groove according to pattern texture on the ceramic powder surface on die cavity, then, and the electrically operated valve action in the powder outlet, ceramic toner in the small feed bin is filled into minor groove, comes out thereby draw out pattern texture with ceramic toner on the ceramic powder surface.
The groove excavating gear is made of the air intake duct that the air jet pipe that is positioned at the powder outlet front side, air entry are positioned at the air jet pipe front upper place, and the puff prot of air jet pipe is sideling upwards facing to air entry.During work, the ceramic powder surface that air jet pipe is inserted on the die cavity excavates a minor groove, digs out next ceramic powder under the drive of the air-flow of puff prot ejection, enters air entry, and is taken away by air intake duct.
Electrically operated valve is arranged on rotating shaft in the powder outlet, is fixed on blade in the rotating shaft, is driven the motor that rotating shaft rotates and constitute by rotation.During work, the driven by motor rotating shaft is rotated, and blade is taken the ceramic toner in the small feed bin outside the powder outlet out of also along with rotation, and when motor quit work, blade also stopped operating, and at this moment, blade is closed powder outlet.
Be provided with scraper plate at the powder outlet rear side, so that ceramic toner is wipeed off.
The powder breaking plant of side hook shape behind powder outlet.During use, break up, so that obtain multiple pattern texture by the ceramic toner that the powder breaking plant will lay.Hook-shaped powder breaking plant is connected with vertical, transverse moving mechanism by a lowering or hoisting gear.
Compared with the prior art the present invention has the advantage that the textured pattern repetition that can will design in advance in large quantity aborning easily comes out.
Description of drawings:
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the structural representation of the linear distribution device of the present invention;
Fig. 3 is the structural representation of shower nozzle of the present invention;
Fig. 4 is the structural representation of air jet pipe of the present invention.
The specific embodiment:
Now in conjunction with the accompanying drawings and embodiments the present invention is described in further detail:
As shown in the figure, the production method of ceramic tile blank of the present invention is to realize like this, comprise ceramic tile powder laying operation and ceramic tile blank compression moulding operation, its special feature is in feed belt is delivered to powder die cavity in the press or by scraper plate ceramic powder to be sent in the process in the die cavity in the press, simultaneously use and constitute being laid on ceramic powder surface on the die cavity by two or more shower nozzles, the nozzle that each shower nozzle and corresponding ceramic powder conveying mechanism couple together drops on ceramic powder surface on the die cavity by designing requirement with the ceramic powder spray of different colours, form the desired pattern of design, but the mechanism that the nozzle vertical and horizontal move drives, this mechanism is by microcomputerized control, before nozzle sprays powder, a minor groove is scratched on ceramic powder surface on die cavity, so that ceramic toner is filled in the minor groove.
The process units of ceramic tile blank of the present invention comprises the press 2 that the ceramic tile powder is laid in the material-feeding mechanism 1 in the press die cavity and the ceramic tile powder in the die cavity is pressed into ceramic tile blank, material-feeding mechanism 1 is by the cloth platform 3 that moves forward and backward that is arranged on the frame, be arranged on the belt conveyor on the platform 3 or have the flat board 4 of scraper plate, ceramic powder is laid in belt conveyor or has hopper 5 on the flat board 4 of scraper plate, grid 6 constitutes, its special feature is also to be provided with a linear distribution device 7, linear distribution device 7 by on the frame that is arranged on material-feeding mechanism 1 vertically, transverse moving mechanism 8, by vertically, the nozzle 9 that transverse moving mechanism 8 drives, the ceramic toner transport device 10 that is connected with nozzle 9, control vertically, the micro-computer controlling apparatus 11 of the motor 8a motion of transverse moving mechanism 8 constitutes, nozzle 9 is made of two or more shower nozzle 9a that driven by lowering or hoisting gear 9b, the ceramic toner transport device 10 corresponding with shower nozzle 9a have two the cover or two the cover more than, shower nozzle 9a is mainly by small feed bin 12, be positioned at the powder outlet 13 of feed bin 12 bottoms, the groove excavating gear 14 that is positioned at powder outlet 13 front sides constitutes, be provided with electrically operated valve 15 in the powder outlet 13, groove excavating gear 14 is by the air jet pipe 16 that is positioned at powder outlet 13 front sides, the air intake duct 17 that air entry 17a is positioned at air jet pipe 16 front upper places constitutes, air jet pipe 16 can be crooked, make puff prot 16a sideling upwards facing to air entry 17a, the puff prot 16a that also can be is positioned at the sidewall of air jet pipe 16 and is sideling upwards facing to air entry 17a, it can be identical that puff prot 16a has two or more and size, also can be inequality, electrically operated valve 15 is arranged on rotating shaft 18 in the powder outlet 13 by rotation, be fixed on the blade 19 in the rotating shaft 18, drive motor 20 formations that rotating shaft 18 is rotated, be provided with scraper plate 21 at powder outlet 13 rear sides, be provided with the hook-shaped powder breaking plant 23 that drives by lowering or hoisting gear 22 at powder outlet 13 rear sides.
Claims (11)
1, a kind of production method of ceramic tile blank, comprise ceramic tile powder laying operation and ceramic tile blank compression moulding operation, it is characterized in that in feed belt is delivered to powder die cavity in the press or by scraper plate, ceramic powder being sent in the process in the die cavity in the press, spraying on the ceramic powder that drops on the die cavity by the ceramic powder of designing requirement with nozzle on the ceramic powder that is laid on the die cavity, form the desired pattern of design simultaneously with different colours.
2, the production method of ceramic tile blank according to claim 1 is characterized in that nozzle is driven by the mechanism that vertical and horizontal move, and this mechanism is by microcomputerized control.
3, the production method of ceramic tile blank according to claim 1 and 2 is characterized in that nozzle is made of two or more shower nozzles, and each shower nozzle couples together with corresponding ceramic powder conveying mechanism.
4, the production method of ceramic tile blank according to claim 1 and 2 is characterized in that before nozzle sprays powder, and a minor groove is scratched on the ceramic powder surface on die cavity, so that ceramic toner is filled in the minor groove.
5, a kind of process units of ceramic tile blank, comprise the press that the ceramic tile powder is laid in the material-feeding mechanism in the press die cavity and the ceramic tile powder in the die cavity is pressed into ceramic tile blank, material-feeding mechanism is by the cloth platform that moves forward and backward that is arranged on the frame, be arranged on the belt conveyor on the platform or have the flat board of scraper plate, ceramic powder is laid in belt conveyor or has hopper on the flat board of scraper plate, grid constitutes, it is characterized in that also being provided with a linear distribution device, linear distribution device by be arranged on the frame vertically, transverse moving mechanism, by vertically, the nozzle that transverse moving mechanism drives, the ceramic toner transport device that is connected with nozzle, control vertically, the micro-computer controlling apparatus of transverse moving mechanism motion constitutes.
6, the process units of ceramic tile blank according to claim 5 is characterized in that nozzle is made of two or more shower nozzles, the ceramic toner transport device corresponding with shower nozzle have two the cover or two the cover more than.
7,, it is characterized in that shower nozzle mainly is made of small feed bin, the powder outlet that is positioned at feed bin bottom, the groove excavating gear that is positioned at the powder outlet front side, is provided with electrically operated valve in the powder outlet according to the process units of claim 5 or 6 described ceramic tile blanks.
8, the process units of ceramic tile blank according to claim 7, it is characterized in that the groove excavating gear is made of the air intake duct that the air jet pipe that is positioned at the powder outlet front side, air entry are positioned at the air jet pipe front upper place, the puff prot of air jet pipe is sideling upwards facing to air entry.
9, the process units of ceramic tile blank according to claim 7 is characterized in that electrically operated valve is arranged on rotating shaft in the powder outlet, is fixed on blade in the rotating shaft, is driven the motor that rotating shaft rotates and constitute by rotation.
10, the process units of ceramic tile blank according to claim 7 is characterized in that being provided with scraper plate at the powder outlet rear side.
11, the process units of ceramic tile blank according to claim 7 is characterized in that being provided with the hook-shaped powder breaking plant that is driven by lowering or hoisting gear at the powder outlet rear side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB200410077582XA CN100348397C (en) | 2004-12-16 | 2004-12-16 | Production method of ceramic tile blank body and its device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB200410077582XA CN100348397C (en) | 2004-12-16 | 2004-12-16 | Production method of ceramic tile blank body and its device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1651206A CN1651206A (en) | 2005-08-10 |
| CN100348397C true CN100348397C (en) | 2007-11-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB200410077582XA Expired - Fee Related CN100348397C (en) | 2004-12-16 | 2004-12-16 | Production method of ceramic tile blank body and its device |
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| CN (1) | CN100348397C (en) |
Families Citing this family (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102101311B (en) * | 2009-12-21 | 2014-11-26 | 上海康尔家具材料有限公司 | Process for producing artificial stone with decorative pattern |
| CN102101310B (en) * | 2009-12-21 | 2015-10-07 | 上海康尔家具材料有限公司 | Production equipment of textured man-made stone |
| CN103486845B (en) * | 2013-09-05 | 2015-10-21 | 常州朗脉洁净技术有限公司 | Thin layer drying machine roller bearing distributing device |
| CN103641514B (en) * | 2013-12-11 | 2016-04-13 | 广东金意陶陶瓷有限公司 | A kind of Dry powder material distribution ceramic tile and preparation method thereof |
| CN107553708B (en) * | 2017-03-17 | 2019-10-01 | 佛山市三水区广顺自动化设备有限公司 | A kind of grid distribution device |
| CN107627450B (en) * | 2017-10-11 | 2024-05-28 | 佛山市三水区广顺自动化设备有限公司 | Production equipment of line whole body ceramic |
| CN107599143A (en) * | 2017-10-11 | 2018-01-19 | 佛山市三水区广顺自动化设备有限公司 | A kind of apparatus for distributing of lines entire body ceramics |
| CN108058265B (en) * | 2017-12-12 | 2023-04-18 | 佛山市东鹏陶瓷有限公司 | Tile internal texture material distribution device, digital material distribution system and material distribution method |
| CN108274601A (en) * | 2017-12-28 | 2018-07-13 | 广东博晖机电有限公司 | It is a kind of to scrape benefit apparatus for distributing for the production of true entire body ceramic tile |
| CN110653923B (en) * | 2019-10-11 | 2021-04-27 | 南京溧水高新创业投资管理有限公司 | Ceramic tile dry-pressing forming equipment |
| CN112895495A (en) * | 2019-12-04 | 2021-06-04 | 广东科达洁能股份有限公司 | Artificial stone slab texture manufacturing device and manufacturing method thereof |
| CN112123512B (en) * | 2020-09-11 | 2021-12-07 | 潮州市金尔璐卫浴有限公司 | Functional ceramic preparation process |
| CN115157419B (en) * | 2022-08-04 | 2023-09-19 | 甘肃高能中色环保科技有限公司 | Anti-adhesion automatic spraying device for nickel-containing wet solid waste brick making machine |
| AT525959A1 (en) * | 2022-12-22 | 2023-08-15 | Berndorf Band Gmbh | Device for producing a strand of material |
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| CN2393703Y (en) * | 1999-11-04 | 2000-08-30 | 北京德然陶瓷技术有限公司 | Multi-pipe free distributor for ceramic bricks |
| CN1067320C (en) * | 1992-09-16 | 2001-06-20 | 美浓颜料化学株式会社 | Tile having a pattern and its manufacturing method |
| WO2001072489A2 (en) * | 2000-03-30 | 2001-10-04 | Algeri, Maris | Object decoration |
| CN1420004A (en) * | 2002-12-26 | 2003-05-28 | 徐建 | Method and apparatus for forming ceramic tile |
| WO2003045649A1 (en) * | 2001-11-28 | 2003-06-05 | Delphin Italia S.R.L. | A process and a device for pressing ceramic tiles |
| CN1472051A (en) * | 2002-07-30 | 2004-02-04 | 王鸿庆 | Machining method for artificial waterstone slabstone |
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1067320C (en) * | 1992-09-16 | 2001-06-20 | 美浓颜料化学株式会社 | Tile having a pattern and its manufacturing method |
| CN2393703Y (en) * | 1999-11-04 | 2000-08-30 | 北京德然陶瓷技术有限公司 | Multi-pipe free distributor for ceramic bricks |
| WO2001072489A2 (en) * | 2000-03-30 | 2001-10-04 | Algeri, Maris | Object decoration |
| WO2003045649A1 (en) * | 2001-11-28 | 2003-06-05 | Delphin Italia S.R.L. | A process and a device for pressing ceramic tiles |
| CN1472051A (en) * | 2002-07-30 | 2004-02-04 | 王鸿庆 | Machining method for artificial waterstone slabstone |
| CN1420004A (en) * | 2002-12-26 | 2003-05-28 | 徐建 | Method and apparatus for forming ceramic tile |
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| Publication number | Publication date |
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| CN1651206A (en) | 2005-08-10 |
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