CN107627450B - Production equipment of line whole body ceramic - Google Patents
Production equipment of line whole body ceramic Download PDFInfo
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- CN107627450B CN107627450B CN201710939562.6A CN201710939562A CN107627450B CN 107627450 B CN107627450 B CN 107627450B CN 201710939562 A CN201710939562 A CN 201710939562A CN 107627450 B CN107627450 B CN 107627450B
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- ceramic
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- 239000000919 ceramic Substances 0.000 title claims abstract description 71
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 12
- 238000000465 moulding Methods 0.000 claims abstract description 63
- 239000000463 material Substances 0.000 claims abstract description 48
- 239000000843 powder Substances 0.000 claims abstract description 47
- 230000000694 effects Effects 0.000 claims abstract description 9
- 238000003825 pressing Methods 0.000 claims abstract description 4
- 239000011521 glass Substances 0.000 claims description 10
- 238000011084 recovery Methods 0.000 claims description 6
- 239000000565 sealant Substances 0.000 claims description 4
- 238000000605 extraction Methods 0.000 claims description 2
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000004064 recycling Methods 0.000 abstract description 5
- 238000007599 discharging Methods 0.000 description 8
- 230000009286 beneficial effect Effects 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000011449 brick Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000007639 printing Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 238000003854 Surface Print Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000007688 edging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007641 inkjet printing Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
Landscapes
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention provides production equipment of whole-body ceramic of lines, which comprises a frame, a conveying belt arranged on the frame, a bottom material molding device, a plurality of groups of line molding devices, a fidelity conveying device and a residual material recycling device which are sequentially arranged along the conveying direction of the conveying belt, and further comprises a negative pressure device for providing negative pressure for the line molding device, wherein the bottom material molding device firstly molds ceramic powder and then places the ceramic powder into the conveying belt, then the line molding device adds line materials with whole-body effect on the ceramic powder, the fidelity conveying device fixes and conveys the ceramic powder out of the equipment for pressing, and the residual material recycling device recycles residual ceramic powder on the conveying belt. The ceramic tile produced by the invention has the advantages that the texture of the ceramic tile has a whole body effect, and the texture of lines is not damaged when the ceramic tile is processed later, so that the ceramic tile looks more realistic.
Description
Technical Field
The invention relates to the technical field of ceramic production, in particular to production equipment of umbilical ceramic.
Background
Ceramic tiles are a major class of architectural ceramics, and are mainly used for paving floors and walls in homes and public places. The ceramic tile is mainly divided into two major types according to the forming mechanism of surface patterns, namely the surface printing is commonly called as a printing brick, and glaze materials and ceramic ink with various colors are printed and printed on the surface of a ceramic tile blank body through an industrial printing machine, a rubber roller and an ink-jet printing technology to form the patterns which are 1:1 with the design patterns. The product has the advantages of clear surface texture, can imitate natural stone with any pattern theoretically, and has the defects of basically consistent patterns among bricks, lack of variation and feeling of death. The most main textures are only shown on the surface, no matter the grooves, chamfer angles, edging edges and the like are shown in the follow-up finish machining of the ceramic tile, the stone patterns from inside to outside cannot be shown, and the decorative effect is greatly reduced.
Disclosure of Invention
In order to solve the defect that the ceramic texture is only embodied on the ceramic surface in the prior art, the invention provides the production equipment of the line whole ceramic, which can produce the ceramic with good ceramic texture whole effect, achieve better simulation effect and avoid damaging the texture in the later processing.
In order to achieve the above purpose, the technical scheme provided by the invention is as follows: the utility model provides a production facility of line whole body pottery, includes the frame, installs conveyor belt in this frame, along on conveyor belt's the direction of delivery conveyor belt's rear end installs fidelity conveyor and clout recovery unit in proper order, its characterized in that: the front end of the conveying belt is also provided with a bottom material molding device and a plurality of groups of line molding devices in sequence, wherein the bottom material molding device further comprises a negative pressure device for providing negative pressure for the line molding devices, the bottom material molding devices mold ceramic powder firstly and then put into the conveying belt, then the line molding devices add line materials with a whole body effect on the ceramic powder, the fidelity conveying devices fix the ceramic powder and convey the ceramic powder to the outside of the equipment for pressing, and the residual material recovery device recovers residual ceramic powder on the conveying belt.
Preferably, the line molding device comprises a line molding frame, a movable frame which is slidably mounted on the line molding frame, a group of suction hoppers, discharge hoppers and scrapers are sequentially mounted on the movable frame, a template is arranged below the movable frame, the template comprises an upper plate and a lower plate which are fixedly connected, the lower plate is a plurality of grids in closed shapes, the upper plate is a flat plate and is penetratingly provided with a plurality of through holes which are the same as the grids in shape, the suction hoppers and the scrapers are respectively attached to the upper surface of the upper plate, the grids separate ceramic powder, the suction hoppers evacuate the powder separated by the grids, the discharge hoppers place the line material on the upper surface of the template, and the scraper scrapes the line material and falls into the evacuated area through the through holes.
Preferably, the discharging end of the suction hopper is provided with sealant which is beneficial to negative pressure extraction of ceramic powder.
Preferably, the movable frame is symmetrically provided with a suction hopper, a discharge hopper and a scraper, so that line materials can be inlaid when the movable frame moves left and right.
Preferably, the length of the suction hopper is arranged along the width direction of the template.
Preferably, the bottom material molding device comprises a bottom material molding machine frame, a plurality of groups of feeding pipes are arranged on the upper portion of the bottom material molding machine frame along the width direction of the bottom material molding machine frame, a discharging hopper is arranged below each group of feeding pipes, a feeding belt is arranged below each group of discharging hoppers along the width direction of the machine frame, a molding glass box is arranged below a discharging end of each feeding belt, the molding glass boxes are connected in a sliding mode along the width direction of the bottom material molding machine frame, the plurality of groups of feeding pipes are fixed by a moving mechanism and are driven to move left and right together, and each group of feeding pipes always face to the corresponding discharging hopper when moving left and right.
The invention has the following beneficial effects:
the invention firstly adopts the lower plate to separate the ceramic powder into different areas, the upper plate is provided with the corresponding through holes, the ceramic powder in the partial areas is pumped out in a negative pressure pumping mode at the through holes, the pumped out areas are filled with stripe materials, and after filling, the lower plate is pumped out of the ceramic powder, so that the ceramic powder achieves the stripe effect of the whole body.
Drawings
FIG. 1 is a perspective view of the present invention (with the negative pressure device omitted);
FIG. 2 is a front view of the present invention;
Fig. 3 is a perspective view of the line shaping apparatus 4;
Fig. 4 is a front view of the line shaping apparatus 4;
FIG. 5 is a cross-sectional view taken along the A-A plane of FIG. 4;
FIG. 6 is a perspective view of a base material molding machine;
FIG. 7 is a front view of the base material molding machine;
FIG. 8 is a cross-sectional view taken along the B-B plane of FIG. 7;
FIG. 9 is a perspective view of the top view of template 46;
FIG. 10 is a perspective view of the bottom view of template 46;
FIG. 11 is a front view of template 46;
In the figure: 1-frame, 2-conveyor belt, 3-base material molding device, 4-line molding device, 5-fidelity conveyor device, 6-remainder recovery device, 7-negative pressure device, 31-base material molding frame, 32-blanking hopper, 33-feed pipe, 34-conveyor belt, 35-molding glass box, 36-moving mechanism, 41-line molding frame, 42-moving frame, 43-suction hopper, 43 a-sealant, 44-discharge hopper, 45-scraper, 46-template, 461-upper plate, 461 a-through hole, 462-lower plate, 462 a-grille.
Detailed Description
The invention is further described with reference to the following specific examples:
Referring to fig. 1 to 11, a production facility of whole-line ceramic comprises a frame, a conveyor belt 2 installed on the frame 1, a bottom material molding device 3, a plurality of groups of line molding devices 4, a fidelity conveyor device 5 and a residual material recycling device 6 sequentially installed along the conveying direction of the conveyor belt 2, wherein the facility further comprises a negative pressure device 7 for providing negative pressure for the line molding devices 4, the frame 1 is installed in a first floor, the negative pressure device 7 is installed in a second floor, and the bottom material molding device 3 firstly molds ceramic powder on the conveyor belt 2, then the line molding devices 4 add the whole-line ceramic powder on the ceramic powder, the fidelity conveyor device 5 fixes and conveys the ceramic powder to the outside of the facility for pressing, and the residual material recycling device 6 recycles residual ceramic powder on the conveyor belt 2, which is the basic structure of the facility, and the prior art, such as the specific structure of the fidelity conveyor device 5, the residual material recycling device 6 and the negative pressure device 7, is not detailed.
Further, the line molding apparatus 4 comprises a line molding frame 41, a movable frame 42 slidably mounted on the line molding frame 41, a set of suction hopper 43, discharge hopper 44 and scraper 45 are sequentially mounted on the movable frame 42, a mold plate 46 is disposed under the movable frame 42, the mold plate 46 comprises an upper plate 461 and a lower plate 462 fixedly connected, the lower plate 462 is a plurality of closed-shaped grids 462a, the height of the grids 462a is slightly larger than the thickness of the ceramic powder after molding, the grids 462a can be ensured to be pressed to the bottom of the ceramic powder to separate the ceramic powder into a plurality of independent areas, the area surrounded by the grids 462a is the area to be added with the line forming material, the upper plate 461 is a flat plate, and a plurality of through holes 461a with the same shape as the grille 462a are arranged in a penetrating manner, the suction hopper 43 and the scraper 45 are respectively attached to the upper surface of the upper plate 461, the grille 462a separates ceramic powder, the suction hopper 43 evacuates the ceramic powder separated by the grille 462a, in order to improve the material-extracting efficiency of the suction hopper 43, the length of the suction hopper 43 is arranged along the width direction of the template 46, so that the area needing to be evacuated can be evacuated once, the discharge hopper 44 places the line material on the upper surface of the template 46, the scraper 45 scrapes the line material, the line material falls into the evacuated area through the through holes 461a, and then the template 46 is opened, so that the ceramic powder blank inlaid with the line material is formed.
Specifically, the discharging end of the suction hopper 43 is provided with the sealant 43a, so that a good sealing effect can be achieved, and ceramic powder can be extracted under negative pressure.
Specifically, the suction hopper 43, the discharge hopper 44 and the scraper 45 are symmetrically installed on the moving frame 42, so that the line material can be inlaid when the moving frame 42 moves left and right.
Specifically, the base material molding device 3 includes a base material molding frame 31, a plurality of groups of feeding pipes 33 are disposed on the upper portion of the base material molding frame 31 along the width direction thereof, a blanking hopper 32 is disposed under each group of feeding pipes 33, a feeding belt 34 is disposed under each group of blanking hoppers 32 along the width direction thereof, a molding glass box 35 is disposed under the discharging end of the feeding belt 34, the molding glass box 35 can cause ceramic powder to have a predetermined shape, the molding glass box 35 is slidingly connected along the width direction of the base material molding frame 31, a plurality of groups of feeding pipes 33 are fixed by a moving mechanism 36 and move together, each group of feeding pipes 33 always faces the corresponding blanking hoppers 32 when moving left and right, thus the blanking uniformity of the blanking hoppers 32 can be ensured, each group of feeding pipes 33 is controlled by a PLC, the molding glass box 35 can move and can change the moving speed, and if each group of feeding pipes 33 are individually discharged, ceramic powder with different shapes and thicknesses can be manufactured.
The invention works as follows: the ceramic powder is delivered to the molding glass box 35 by the lower hopper 32 to be molded, after the molding, the ceramic powder blank falls onto the conveying belt 2 to be conveyed, a steel plate can be placed on the conveying belt 2, the ceramic powder falls onto the steel plate, thus being beneficial to the processing of the next process, when the ceramic powder is conveyed to the line molding device 4, the template 46 is pressed down, the ceramic powder is divided into a plurality of areas by the grille 462a, the suction hopper 43 is driven by the movable frame 42 to move, the ceramic powder corresponding to the through hole 461a is pumped out by the suction hopper 43 when passing through the through hole 461a, then the discharge hopper 44 is used for discharging, the line blank is placed on the upper surface of the upper plate 461, in order to avoid the leakage of the line blank, the line blank is scraped by the scraper 45, the line blank falls into the corresponding area when passing through the through hole 461a until the area is filled, and the ceramic powder blank with the line stripe is formed by the template 46. The ceramic blank is fed into a fidelity conveying device 5 for fixed conveying under the conveying of a conveying belt 2, the ceramic blank is extruded and molded outside the conveying device, and a residual material recovery device 6 recovers ceramic powder or line materials on the conveying belt 2.
The above embodiments are only preferred embodiments of the present invention, and are not intended to limit the scope of the present invention, so variations in shape and principles of the present invention should be covered.
Claims (4)
1. The utility model provides a production facility of line whole body pottery, includes frame (1), installs conveyer belt (2) on this frame (1), along on the direction of delivery of conveyer belt (2)'s rear end installs fidelity conveyor (5) and clout recovery unit (6) in proper order, its characterized in that: the front end of the conveying belt (2) is also provided with a bottom material molding device (3) and a plurality of groups of line molding devices (4) in sequence, wherein the bottom material molding device also comprises a negative pressure device (7) for providing negative pressure for the line molding devices (4), the bottom material molding device (3) firstly molds ceramic powder and then places the ceramic powder into the conveying belt (2), then the line molding devices (4) add line materials with a whole body effect on the ceramic powder, the fidelity conveying device (5) fixes and conveys the ceramic powder to the outside of the equipment for pressing, and the residual ceramic powder on the conveying belt (2) is recovered by the residual material recovery device (6);
The line molding device (4) comprises a line molding machine frame (41), a movable frame (42) which is slidably arranged on the line molding machine frame (41), a group of suction hopper (43), a discharge hopper (44) and a scraper (45) are sequentially arranged on the movable frame (42), a template (46) is arranged below the movable frame (42), the template (46) comprises an upper plate (461) and a lower plate (462) which are fixedly connected, the lower plate (462) is a plurality of grids (462 a) with closed shapes, the upper plate (461) is a flat plate, a plurality of through holes (461 a) which have the same shape as the grids (462 a) are arranged in a penetrating way, the suction hopper (43) and the scraper (45) are respectively attached to the upper surface of the upper plate (461), the grids (462 a) separate ceramic powder, the suction hopper (43) evacuates the powder separated by the grids (462 a), the discharge hopper (44) places the materials into the upper surface of the template (46), and the lines (45) are discharged to the through holes (461 a) when the lines are scraped;
The utility model provides a bed charge molding machine (3) is including bed charge molding frame (31), bed charge molding frame (31) upper portion is equipped with multiunit inlet pipe (33) along its width direction, and every group inlet pipe (33) below is equipped with hopper (32), multiunit hopper (32) below is followed frame width direction is equipped with a pay-off area (34), the below of pay-off area (34) discharge end is equipped with a molding glass box (35), and this molding glass box (35) are followed bed charge molding frame (31) width direction constitutes sliding connection, multiunit inlet pipe (33) are fixed and together drive its side-to-side movement by a moving mechanism (36), every group inlet pipe (33) are left and right moving the time all the time opposite to corresponding hopper (32) down.
2. The production apparatus of an umbilical member ceramic as claimed in claim 1 wherein: and a sealant (43 a) is arranged at the discharge end of the suction hopper (43) so as to facilitate negative pressure extraction of ceramic powder.
3. The production apparatus of an umbilical member ceramic as claimed in claim 1 wherein: the movable frame (42) is also symmetrically provided with a suction hopper (43), a discharge hopper (44) and a scraper (45), so that line material can be inlaid when the movable frame (42) moves left and right.
4. The production apparatus of an umbilical member ceramic as claimed in claim 1 wherein: the length of the suction hopper (43) is arranged along the width direction of the template (46).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710939562.6A CN107627450B (en) | 2017-10-11 | 2017-10-11 | Production equipment of line whole body ceramic |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710939562.6A CN107627450B (en) | 2017-10-11 | 2017-10-11 | Production equipment of line whole body ceramic |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107627450A CN107627450A (en) | 2018-01-26 |
| CN107627450B true CN107627450B (en) | 2024-05-28 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710939562.6A Active CN107627450B (en) | 2017-10-11 | 2017-10-11 | Production equipment of line whole body ceramic |
Country Status (1)
| Country | Link |
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| CN (1) | CN107627450B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108943361B (en) * | 2018-08-14 | 2020-06-16 | 江西和美陶瓷有限公司 | Ceramic line whole body material distribution equipment and method |
| CN109049307A (en) * | 2018-08-17 | 2018-12-21 | 佛山市宝岩机器制造有限公司 | A kind of apparatus for distributing and method of intelligence lines entire body ceramics |
| CN110202671A (en) * | 2019-06-25 | 2019-09-06 | 佛山建能机电设备有限公司 | A kind of apparatus for distributing of entire body ceramic tile |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1371790A (en) * | 2002-04-03 | 2002-10-02 | 广东东鹏陶瓷股份有限公司 | Positioning and material-distributing equipment for working and forming and method thereof |
| CN1651206A (en) * | 2004-12-16 | 2005-08-10 | 谭仲声 | Production method of ceramic tile blank body and its device |
| CN205058270U (en) * | 2015-09-08 | 2016-03-02 | 佛山市宝岩机器制造有限公司 | Cloth machine of imitative natural marble polishing brick of production |
| CN106985268A (en) * | 2017-04-13 | 2017-07-28 | 佛山市三水区广顺自动化设备有限公司 | A kind of production method of lines entire body ceramics |
| CN207273522U (en) * | 2017-10-11 | 2018-04-27 | 佛山市三水区广顺自动化设备有限公司 | A kind of production equipment of lines entire body ceramics |
-
2017
- 2017-10-11 CN CN201710939562.6A patent/CN107627450B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1371790A (en) * | 2002-04-03 | 2002-10-02 | 广东东鹏陶瓷股份有限公司 | Positioning and material-distributing equipment for working and forming and method thereof |
| CN1651206A (en) * | 2004-12-16 | 2005-08-10 | 谭仲声 | Production method of ceramic tile blank body and its device |
| CN205058270U (en) * | 2015-09-08 | 2016-03-02 | 佛山市宝岩机器制造有限公司 | Cloth machine of imitative natural marble polishing brick of production |
| CN106985268A (en) * | 2017-04-13 | 2017-07-28 | 佛山市三水区广顺自动化设备有限公司 | A kind of production method of lines entire body ceramics |
| CN207273522U (en) * | 2017-10-11 | 2018-04-27 | 佛山市三水区广顺自动化设备有限公司 | A kind of production equipment of lines entire body ceramics |
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| CN107627450A (en) | 2018-01-26 |
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