CN101037004B - Mould for forming ceramic tile and the method for forming the ceramic tile by using the mould - Google Patents

Mould for forming ceramic tile and the method for forming the ceramic tile by using the mould Download PDF

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Publication number
CN101037004B
CN101037004B CN200710026947XA CN200710026947A CN101037004B CN 101037004 B CN101037004 B CN 101037004B CN 200710026947X A CN200710026947X A CN 200710026947XA CN 200710026947 A CN200710026947 A CN 200710026947A CN 101037004 B CN101037004 B CN 101037004B
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powder
upright
sliding formwork
cutter sliding
upper punch
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CN200710026947XA
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CN101037004A (en
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徐平
游小棠
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Abstract

The invention relates to a ceramics tile forming mould device and a forming method using the device, the device includes an upper piercing mandrel and a lower mould core, characterized in that, a vertical knife slipform sliding vertically is provided around the upper piercing mandrel and the lower mould core, which includes an upper vertical knife slipform or a lower vertical knife slipform. The forming method of using the device includes steps: (1) the vertical knife slipform raises or drops to split form the required powder lot; (2) the powder lot enters into the mould cavity to form; (3) the vertical knife slipform resets, the powder lot is feed, the billet is shifted out. The ceramics forming mould device of the invention has advantages of simple structure, high reliability, good decorating effect, quick decorating speed, strong matching and so on, and can obtain a ceramic ware formed in one piece with concavo and convex surface, continuous texture, having remarkable economic benefit.

Description

A kind of Ceramic Tiles mould device and utilize the forming method of this device
Technical field
The present invention relates to a kind of production equipment and using method of Ceramic Tiles, particularly a kind of jolly founds cutter sliding formwork die device and utilizes the forming method of this device.
Background technology
Ceramic Tiles goods with continuous texture, convex-concave surface because of the verisimilitude and the wear-resisting usability of its color, texture, become the substitute of lithotome, timber gradually, add that color change is many, price is low, have good development prospect.After decorating (printing, spill grain etc.), one time punching molded Ceramic Tiles goods (ceramic that especially has plane or convex-concave surface, surface or the continuous texture of entire body), the mould technology in existing the production has three kinds of modes:
One: the molding mode of upper punch sliding formwork traction belt.This mode is outside make-up machine, and after powder was decorated, powder was sent into the make-up machine moulding by traction belt.This moment, upper punch can be concavo-convex mould.Or to traction belt decorate, behind the cloth, powder is sent into the make-up machine moulding by traction belt.This moment, traction belt can be concavo-convex mould.This mode shortcoming is: need to adopt special upper punch sliding formwork traction belt feed system, versatility is not strong.
Its two: the molding mode of fixed die frame mould.This mode is that powder is sent into make-up machine by grid, falls into die cavity, rolls up reticulated printing or conveyer belt transfer decorative then on the powder surface, and upper punch presses down moulding.This moment, upper punch can be concavo-convex mould.This mode shortcoming is: the printed decoration space is little, and easily network blocking, dangerous, difficult maintenance, speed are slow, and production efficiency is low.
Its three: the molding mode of elastic covering feeding.This mode is outside make-up machine, after powder is finished decoration, by elastic covering powder is sent into make-up machine, can be the moulding of upper punch sliding formwork molding mode.Need to adopt special upper punch sliding formwork mould this moment.It also can be the moulding of fixed die frame mould molding mode.Because powder heap area is greater than chamber area, lower mold core descends, and can occur peripheral powder when powder falls into die cavity and cave in, cause many and middle part around the die cavity charge level less, the phenomenon of powder skewness, and because there is the figure decoration layer in charge level, and can not wipe off.If this moment, upper punch pressed down moulding, green body quality will can not get guaranteeing.
Summary of the invention
The present invention be directed to the technological deficiency that existing former exists, a kind of plastic have plane or convex-concave surface, the ceramic body of fine textures continuously are provided, and highly versatile, the ceramics forming mould device and the forming method of characteristics such as rational in infrastructure and shaping speed is fast.
The technical solution that the present invention adopts in order to reach above-mentioned effect is as follows:
A kind of Ceramic Tiles mould device comprises upper punch and lower mold core, and being provided with around the described upper punch can slide up and down goes up upright cutter sliding formwork, and described upper punch is connected with and makes its oil cylinder that moves up and down, and the upper punch surface is concavo-convex or plane; It is characterized in that, described upright cutter sliding formwork for around the upright framework that surrounds of thin plate; Upright framework is made of two thin plates at least, and be connected with the guide rail that makes its horizontal movement, its level is outwards moved away from the upper punch direction, described upright framework is connected with and achieves the guide pillar that moves up and down, can slide up and down along upper punch, upright framework side has a plurality of fine steam vents, and its frame top is provided with heating or infiltration element, so that the cutting traction belt, allow traction belt in the upright framework and top powder thereof fall into die cavity.
As further specifying of such scheme, the thickness of the arch of described upright framework is one of them of 0.01~0.5mm, 0.5~1.5mm, 1.5~2mm, 2~3mm or 3~4mm.
The present invention can also adopt following second kind of technical scheme: this Ceramic Tiles mould device, comprise upper punch and lower mold core, be provided with the upright cutter sliding formwork that can slide up and down down around the described lower mold core, described lower mold core is fixedly connected on the make-up machine die holder, or is connected in and makes on its oil cylinder or cylinder that moves up and down; The lower mold core surface is concavo-convex or plane, it is characterized in that, described upright cutter sliding formwork down is made of thick frame and the connection of thin frame, and thin frame is positioned at thick frame top; Thick frame for around the framework that surrounds of slab; Described thin frame for around the framework that surrounds of thin plate; Thin plate is upright or outward-dipping slightly; The inboard of thin frame is slightly larger than or equals the inboard of thick frame, and the side of this thin frame has a plurality of fine steam vents, and its frame top is provided with heating or infiltration element, so that the cutting traction belt, allows traction belt in the thin frame and top powder thereof fall into die cavity.
The thickness of the arch of described thin frame is one of them of 0.01~0.5mm, 0.5~1.5mm, 1.5~2mm, 2~3mm or 3~4mm.
The present invention also provides the forming method of the Ceramic Tiles mould device that utilizes above-mentioned first kind of technical scheme, it is characterized in that described method comprises the steps:
Step (1): powder is sent into the working position of make-up machine by feeder, and feeder withdraws from make-up machine, and upward upright cutter sliding formwork descends, and upright framework is divided into clout heap and base powder with the powder heap, base be in framed with powder and die cavity that lower mold core surrounds in;
Step (2): upright framework level outwards moves away from upper punch, and upper punch presses down moulding;
Step (3): upward upright cutter sliding formwork rises, and the upper surface of shaping work deck plate and lower mold core is on the same horizontal plane, and feeder moves into powder and releases base substrate, shifts to next working position by roller rod group;
Described feeder is the traction band-type feeding, and upward upright cutter sliding formwork is that traction belt is cut moulding in the die cavity together with the powder on it;
The present invention also provides a kind of forming method that utilizes the second kind of described Ceramic Tiles mould of technical scheme device, it is characterized in that described method comprises the steps:
Step (a): powder is sent into the working position of make-up machine by feeder, and feeder withdraws from make-up machine, and following upright cutter sliding formwork rises, and thin frame is divided into clout heap and base powder with the powder heap,
Step (b): following upright cutter sliding formwork continues to rise or lower mold core descends, and base is in the die cavity that thick frame and lower mold core surround with powder, and upper punch presses down moulding;
Step (c): following upright cutter sliding formwork descends, and when the upper surface of moulding machine worktable panel, lower mold core, when upright cutter sliding formwork top is in same horizontal plane down, the powder heap is moved into and release base substrate by feeder;
Described feeder is the traction band-type feeding, and following upright cutter sliding formwork is that traction belt is cut moulding in the die cavity together with the powder on it.
The present invention rises or descending motion by adopting upright cutter sliding formwork mould, the powder of shaping work position is divided into clout and moulding materials, can prevent from clout from caving in and influence to decorate the uniformity that bed of material effect and powder distribute, guaranteed the Ceramic Tiles Products Quality, realization has plane or convex-concave surface, the base substrate one-shot forming of surface or the continuous texture of entire body.
In sum, the present invention has following significant advantage:
(1) uses upright cutter sliding formwork mould, prevent caving in of powder.Powder can be without strickling, directly compression moulding, and especially to the compression moulding of figure decoration layer Ceramic Tiles on base-material, decorative layer is not destroyed, good decorating effect.
(2) apparatus of the present invention have characteristics such as simple in structure, reliability height, and are strong with matchings such as fixed die frame make-up machine and traction band-type make-up machines, can realize that one-shot forming has plane or convex-concave surface, the ceramic of texture continuously, has remarkable economic efficiency.
Description of drawings
Fig. 1 a-1f is upright cutter sliding formwork mold work principle schematic on the jolly of the present invention;
Fig. 2 a-2f is upright cutter sliding formwork mold work principle schematic under the jolly of the present invention;
Fig. 3 a-3f is upright another schematic diagram of cutter sliding formwork mold work principle under the jolly of the present invention;
Fig. 4 is upright cutter sliding formwork die device schematic diagram on the jolly of the present invention;
Fig. 5 is upright cutter sliding formwork die device schematic diagram under the jolly of the present invention;
Fig. 6-Fig. 7 moves horizontally schematic diagram for upright cutter sliding formwork in the present invention.
Description of reference numerals:
The 1-feeder; The 2-make-up machine; The 3-upper punch; The last upright cutter sliding formwork of 4-; The 5-base substrate; 6-roller rod; 7-powder heap; 8-is framed; The 9-lower mold core; 10-approaches frame; Upright cutter sliding formwork under the 11-; 12-make-up machine worktable panel; 13-heating or infiltration element; The upright framework of 14-; The thick frame of 15-; 16-clout heap; 17-base powder; The upright framework support of 18-; The vertical guide pillar of the upright framework of 19-; The upright framework horizontal guide rail of 20-;
The specific embodiment
Ceramics forming mould device of the present invention comprises lower mold core and upper punch, and being provided with around upper punch or the lower mold core can slide up and down goes up upright cutter sliding formwork or following upright cutter sliding formwork.Upper punch is connected with and makes its oil cylinder that moves up and down, and the upper punch surface can be for concavo-convex or plane; Described lower mold core can be fixedly connected on the make-up machine die holder, also can be connected in to make on its oil cylinder or cylinder that moves up and down, and the surface is concavo-convex or plane.Described upright cutter sliding formwork for around the upright framework that surrounds of thin plate, according to Fig. 7, upright framework 14 is connected with and achieves vertical guide pillar 19 and the support 18 that moves up and down, and can slide up and down along upper punch.According to Fig. 6, described upright framework 14 has at least two thin plates to be connected with the guide rail 20 that makes its horizontal movement, but level outwards move away from the upper punch direction, with the required powder of moulding separately.Described down upright cutter sliding formwork is connected by thick frame and thin frame and constitutes, and thin frame is positioned at thick frame top, thick frame for around the framework that surrounds of slab, edge is thicker, powder is to the lateral pressure of frame in the time of bearing moulding, thin frame for around the framework that surrounds of thin plate, thin plate is upright or outward-dipping slightly.The inboard of thin frame and thick frame matches or the inside dimensions that approaches frame is slightly larger than the inside dimensions of thick frame.The side of described upright framework 14 or thin frame 10 has a plurality of fine steam vents or air discharge duct.Described upright framework 14 or thin frame 10 edges are thinner, top thickness is 0.01~4mm, be 0.01~0.5mm, 0.5~1.5mm, 1.5~2mm, 2~3mm or 3~4mm one of them so that under the prerequisite of the least possible destruction powder heap shape or figure line, cut the powder heap.The top of described upright framework 14 or thin frame 10 also is provided with heating or infiltration element 13, so that the cutting traction belt, allows traction belt in the thin frame 10 and top powder thereof fall into die cavity.
According to Fig. 1 a-1f, shown in Figure 4, its workflow is: powder is sent into the working position of make-up machine by feeder 1, feeder 1 withdraws from make-up machine 2, going up upright cutter sliding formwork 4 descends, upright framework 14 is divided into clout heap 16 and base with powder 17 with powder heap 7, base with powder 17 be in framed 8 and the die cavity that surrounds of lower mold core 9 in; Upright then framework 14 levels outwards move away from upper punch 3, and upper punch 3 presses down moulding; Go up upright cutter sliding formwork 4 and rise, shaping work deck plate 12 is on the same horizontal plane with the upper surface of lower mold core 9, and feeder 1 moves into powder and releases base substrate 5, shifts to next working position by Kun rod group 6.
According to Fig. 2 a-2f, Fig. 3 a-3f, shown in Figure 5, its workflow is: powder is sent into the working position of make-up machine by feeder 1, and feeder 1 withdraws from make-up machine 2, and following upright cutter sliding formwork 11 rises, and thin frame 10 is divided into clout heap 16 and base with powder 17 with powder heap 7; Down upright cutter sliding formwork 11 continues to rise or lower mold core 9 descends, and base is in the die cavity that thick frame 15 and lower mold core 9 surround with powder 17, and upper punch 3 presses down moulding.Down upright cutter sliding formwork 11 descends, and when the upper surface of moulding machine worktable panel 12, lower mold core 9, when upright cutter sliding formwork 11 tops are in same horizontal plane down, feeder 1 moves into powder heap 7 and releases base substrate 5.
What need further specify is that when feeder was the traction band-type feeding, upright cutter sliding formwork can be cut moulding in the die cavity together with the powder on it with traction belt.
Should be noted that at last: above embodiment is only in order to illustrate that technical scheme of the present invention is not intended to limit; Although with reference to preferred embodiment the present invention is had been described in detail, those of ordinary skill in the field are to be understood that.Still can make amendment or the part technical characterictic is equal to replacement the specific embodiment of the present invention; And not breaking away from the spirit of technical solution of the present invention, it all should be encompassed in the middle of the technical scheme scope that the present invention asks for protection.

Claims (6)

1. a Ceramic Tiles mould device comprises upper punch and lower mold core, and being provided with around the described upper punch can slide up and down goes up upright cutter sliding formwork, and described upper punch is connected with and makes its oil cylinder that moves up and down, and the upper punch surface is concavo-convex or plane; It is characterized in that, described upright cutter sliding formwork for around the upright framework that surrounds of thin plate; Upright framework is made of two thin plates at least, and be connected with the guide rail that makes its horizontal movement, its level is outwards moved away from the upper punch direction, described upright framework is connected with and achieves the guide pillar that moves up and down, can slide up and down along upper punch, upright framework side has a plurality of fine steam vents, and its frame top is provided with heating or infiltration element, so that the cutting traction belt, allow traction belt in the upright framework and top powder thereof fall into die cavity.
2. Ceramic Tiles mould device according to claim 1 is characterized in that the thickness of the arch of described upright framework is one of them of 0.01~0.5mm, 0.5~1.5mm, 1.5~2mm, 2~3mm or 3~4mm.
3. a forming method that utilizes the described Ceramic Tiles mould of claim 1 device is characterized in that described method comprises the steps:
Step (1): powder is sent into the working position of make-up machine by feeder, and feeder withdraws from make-up machine, and upward upright cutter sliding formwork descends, and upright framework is divided into clout heap and base powder with the powder heap, base be in framed with powder and die cavity that lower mold core surrounds in;
Step (2): upright framework level outwards moves away from upper punch, and upper punch presses down moulding;
Step (3): upward upright cutter sliding formwork rises, and the upper surface of shaping work deck plate and lower mold core is on the same horizontal plane, and feeder moves into powder and releases base substrate, shifts to next working position by roller rod group;
Described feeder is the traction band-type feeding, and upward upright cutter sliding formwork is that traction belt is cut moulding in the die cavity together with the powder on it.
4. Ceramic Tiles mould device, comprise upper punch and lower mold core, be provided with the upright cutter sliding formwork that can slide up and down down around the described lower mold core, described lower mold core is fixedly connected on the make-up machine die holder, or is connected in and makes on its oil cylinder or cylinder that moves up and down; The lower mold core surface is concavo-convex or plane, it is characterized in that, described upright cutter sliding formwork down is made of thick frame and the connection of thin frame, and thin frame is positioned at thick frame top; Thick frame for around the framework that surrounds of slab; Described thin frame for around the framework that surrounds of thin plate; Thin plate is upright or outward-dipping slightly; The inboard of thin frame is slightly larger than or equals the inboard of thick frame, and the side of this thin frame has a plurality of fine steam vents, and its frame top is provided with heating or infiltration element, so that the cutting traction belt, allows traction belt in the thin frame and top powder thereof fall into die cavity.
5. Ceramic Tiles mould device according to claim 4 is characterized in that the thickness of the arch of described thin frame is one of them of 0.01~0.5mm, 0.5~1.5mm, 1.5~2mm, 2~3mm or 3~4mm.
6. a forming method that utilizes the described Ceramic Tiles mould of claim 4 device is characterized in that described method comprises the steps:
Step (a): powder is sent into the working position of make-up machine by feeder, and feeder withdraws from make-up machine, and following upright cutter sliding formwork rises, and thin frame is divided into clout heap and base powder with the powder heap;
Step (b): following upright cutter sliding formwork continues to rise or lower mold core descends, and base is in the die cavity that thick frame and lower mold core surround with powder, and upper punch presses down moulding;
Step (c): following upright cutter sliding formwork descends, and when the upper surface of moulding machine worktable panel, lower mold core, when upright cutter sliding formwork top is in same horizontal plane down, the powder heap is moved into and release base substrate by feeder;
Described feeder is the traction band-type feeding, and following upright cutter sliding formwork is that traction belt is cut moulding in the die cavity together with the powder on it.
CN200710026947XA 2007-02-14 2007-02-14 Mould for forming ceramic tile and the method for forming the ceramic tile by using the mould Expired - Fee Related CN101037004B (en)

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CN200710026947XA CN101037004B (en) 2007-02-14 2007-02-14 Mould for forming ceramic tile and the method for forming the ceramic tile by using the mould

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CN101037004B true CN101037004B (en) 2011-04-06

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105583939B (en) * 2016-02-18 2018-02-23 山东法斯特建材股份有限公司 Mortar scraping device for warming plate Compound Machining
CN106217632B (en) * 2016-08-29 2018-08-17 无锡市东北塘永丰橡塑厂 One kind is for manufacturing the efficient mold of curb shell stone patterns
CN106217609B (en) * 2016-08-29 2018-09-04 无锡市东北塘永丰橡塑厂 A kind of curb stone mould with stamp function
CN107415034A (en) * 2017-06-15 2017-12-01 广东永航新材料实业股份有限公司 The glaze cabinet of ceramic glaze spraying equipment

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1420004A (en) * 2002-12-26 2003-05-28 徐建 Method and apparatus for forming ceramic tile
CN2604298Y (en) * 2003-04-16 2004-02-25 徐建 Shaping equipment for large dimension ceramic thin board
EP1447191A2 (en) * 2003-02-14 2004-08-18 Kestro International Limited Method and apparatus for forming flat ceramic products
CN201042827Y (en) * 2007-02-14 2008-04-02 徐平 Ceramic tile shaping mold device

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1420004A (en) * 2002-12-26 2003-05-28 徐建 Method and apparatus for forming ceramic tile
EP1447191A2 (en) * 2003-02-14 2004-08-18 Kestro International Limited Method and apparatus for forming flat ceramic products
CN2604298Y (en) * 2003-04-16 2004-02-25 徐建 Shaping equipment for large dimension ceramic thin board
CN201042827Y (en) * 2007-02-14 2008-04-02 徐平 Ceramic tile shaping mold device

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
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