CN102555037B - Device for producing tile cloth with natural crack effect of stone - Google Patents
Device for producing tile cloth with natural crack effect of stone Download PDFInfo
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- CN102555037B CN102555037B CN201210010824.8A CN201210010824A CN102555037B CN 102555037 B CN102555037 B CN 102555037B CN 201210010824 A CN201210010824 A CN 201210010824A CN 102555037 B CN102555037 B CN 102555037B
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Abstract
The invention discloses a method and a device for producing a tile cloth with a natural crack effect of stone. The method comprises the following steps of: uniformly spreading fabrics on a conveyor belt, matching patterns and colors of tiles, and compacting the spread fabrics on the conveyor belt by using a compaction molding mechanism; modeling cracks of the fabrics which are compacted into blocks by using a crack modeling mechanism, pulling distance between crack gaps of the cracked fabrics by using a conveyor belt with high linear speed, adding linear powder into the pulled crack gaps, extruding the fabrics into the original crack gap by using a conveyor belt with low linear speed, and extruding the linear powder into the original crack gap to form a texture with the natural crack effect of the stone; and finally, feeding the fabrics in a press by using a common platform for compression molding. Due to the adoption of the scheme, the device has a simple and reasonable overall structure and high production efficiency and operates stably, and the crack effect of the product is vivid.
Description
Technical field
The present invention relates to the technical field of ceramic tile production equipment, refer in particular to a kind of ceramic brick feeding device that can produce stone material natural crack effect.
Background technology
Known in the industry, in the ceramic tile production of architectural decoration, cloth material process is an of paramount importance link in whole production process, the difference of device structure and distributing method, the different styles of Ceramic Tiles have often just been determined, but current existing apparatus for distributing is difficult to realize and makes fabric reach the natural crack effect of stone material, or even cannot realize, even if some equipment has reached, its quality is also uneven, also have many drawbacks, such as complex structure, maintenance cost are high, the quality of production and production capacity thereof are difficult to guarantee etc., are difficult to like this be popularized.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, a kind of ceramic brick feeding device that can produce stone material natural crack effect is provided, the overall structure advantages of simple of this device, steadily, production efficiency is high in running, and the crackle effect of product is true to nature.
For achieving the above object, technical scheme provided by the present invention is: a kind of ceramic brick feeding device that can produce stone material natural crack effect, and the cloth system that it includes press and matches with this press, this cloth system is connected with press by landing slab; Described cloth system includes fabric module, crackle moulding module, crackle lines module, common platform, wherein, described fabric module, crackle moulding module, crackle lines module, common platform are arranged in order along the throughput direction of fabric, and cooperatively interact between any two; Described crackle moulding module includes the first belt conveyor and corresponding compaction moulding mechanism and the crackle modelling mechanism that is located at this first belt conveyor top and arranges successively along the throughput direction of this first belt conveyor, and this compaction moulding mechanism and crackle modelling mechanism act on this first belt conveyor sequentially successively; Described crackle modelling mechanism includes that installing rack, upper frame, lower frame, front and back move cylinder, cylinder, lift cylinder are moved in left and right, wherein, the bottom of lower frame is provided with a plurality of adjustable grid sheet assemblies, installing rack is separately fixed at the both sides of upper frame or lower frame, between upper and lower support body, by lift cylinder, be connected simultaneously, front and back are moved cylinder one end and are fixed on installing rack, its other end is fixed on upper frame, left and right is moved cylinder one end and is fixed on installing rack, and its other end is connected with upper frame by ball sleeve.
Described crackle lines module include linear velocity than the first belt conveyor of crackle moulding module large for pulling open drawing crack belt and the corresponding lines material feeding machanism that is located at this drawing crack belt top in crackle gap.
Described common platform includes funnel mechanism that landing slab, correspondence be located at this landing slab top, linear velocity than the second little belt conveyor of the drawing crack belt of crackle lines module and corresponding Bu Fen mechanism, lift grille mechanism, the powder cleaning machine structure that is located at this second belt conveyor top and is arranged in order along the throughput direction of this second belt conveyor.
Described compaction moulding mechanism is the belt component with the first belt conveyor interoperation.
Described lines material feeding machanism includes the many groups of lines material supply assemblies that are comprised of lines material hopper, cylinder, slide carriage assembly, wherein, described cylinder correspondence is located at the blanking exit of lines material hopper, matches with the slide carriage assembly that is positioned at its below inclination simultaneously.
The second described belt conveyor is E3 belt.
The present invention is after having adopted such scheme, its great advantage is that the present invention is by ceramic tile pattern cloth, by crackle moulding module, cloth fabric is cracked, and then by crackle lines module, it is carried out to crackle and pull open and add line powder, the last belt conveyor that meridian velocity is little again makes line powder natural moulding in crack, make fabric form a kind of texture of stone material natural crack effect, yet the texture that this structure produces is from true to nature, third dimension is strong, has overcome the bottleneck that equipment is in the past difficult to form stone material natural crack effect.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the axle diagram of crackle modelling mechanism of the present invention.
Fig. 3 is the side view of crackle modelling mechanism of the present invention.
Fig. 4 is the example edition figure of the present invention's Ceramic Tiles of producing.
The specific embodiment
Below in conjunction with specific embodiment, the present invention will be further described.
Referring to accompanying drawing 1 to shown in accompanying drawing 4, the ceramic brick feeding device that can produce stone material natural crack effect described in the present embodiment, the cloth system 2 that it includes press 1 and matches with this press 1, this cloth system 2 is connected with press 1 by landing slab 3; Described cloth system 2 includes fabric module 4, crackle moulding module 5, crackle lines module 6, common platform 7, wherein, described fabric module 4, crackle moulding module 5, crackle lines module 6, common platform 7 are arranged in order along the throughput direction of fabric, and cooperatively interact between any two.
Described crackle moulding module 5 includes the first belt conveyor 8 and corresponding these the first belt conveyor 8 tops and the compaction moulding mechanism 9 arranging successively along the throughput direction of this first belt conveyor 8 and the crackle modelling mechanism 10 of being located at, wherein, described compaction moulding mechanism 9 and crackle modelling mechanism 10 act on this first belt conveyor 8 sequentially successively.
Described crackle lines module 6 include linear velocity than the first belt conveyor 8 of crackle moulding module 5 large for pulling open drawing crack belt 11 and the corresponding lines material feeding machanism 12 that is located at these drawing crack belt 11 tops in crackle gap.
Described common platform 7 includes funnel mechanism 13 that landing slab 3, correspondence be located at these landing slab 3 tops, linear velocity than the second little belt conveyor 14 of the drawing crack belt 11 of crackle lines module 6 and corresponding Bu Fen mechanism 15, lift grille mechanism 16, the powder cleaning machine structure 17 that is located at these the second belt conveyor 14 tops and is arranged in order along the throughput direction of this second belt conveyor 14, wherein, the second belt conveyor 14 described in the present embodiment is E3 belt.
Described crackle modelling mechanism 10 includes that installing rack 18, upper frame 19, lower frame 20, front and back move cylinder 21, cylinder 22, lift cylinder 23 are moved in left and right, wherein, the bottom of lower frame 20 is provided with six adjustable grid sheet assemblies 24, and they are divided into two and arrange arranged in dislocation each other; Installing rack 18 is separately fixed at the both sides of upper frame 19 or lower frame 20, is connected between upper and lower support body 19,20 by lift cylinder 23 simultaneously, by lift cylinder 23, drives this lower frame 20 to realize oscilaltion; Front and back are moved cylinder 21 one end and are fixed on installing rack 18, its other end is fixed on upper frame 19, during action, by front and back, move cylinder 21 and drive this upper frame 19 actions, and then drive together the lower frame 20 joining with it to move forward and backward, by six adjustable grid sheet assemblies 24 of lower frame 20 bottoms, realize making of fabric split to operation; Left and right is moved cylinder 22 one end and is fixed on installing rack 18, its other end is connected with upper frame 19 by ball sleeve 25, during action, by left and right, move cylinder 22 and drive ball sleeve 25 actions, drive upper frame 19 to move left and right, and then drive together the lower frame 20 joining with upper frame 19 to move left and right, by six adjustable grid sheet assemblies 24 of lower frame 20 bottoms, realize making of fabric split to operation.
Described compaction moulding mechanism 9 is belt component, by the interoperation up and down of this belt component and the first belt conveyor 8, realizes the compacting operation to fabric.
Described lines material feeding machanism 12 includes three groups of lines material supply assemblies 28 that are comprised of lines material hopper 29, cylinder 26, slide carriage assembly 27, wherein, described cylinder 26 correspondences are located at the blanking exit of lines material hopper 29, match with the slide carriage assembly 27 that is positioned at its below inclination simultaneously.
During work, first on the belt conveyor of fabric module 4 of the present invention, sprinkle equably fabric, complete the collocation moulding to ceramic tile pattern, then by the 9(of compaction moulding mechanism belt component) cloth fabric on its below first belt conveyor 8 is carried out to compacting (mode that adopts belt to compress), and then through the grid sheet assembly 24 of crackle modelling mechanism 10, by front and back, moved cylinder 21 or left and right and move cylinder 22 and drive before and after it or move left and right, complete being compacted into the crackle moulding of the fabric of piece, and fabric after splitting pulls open the distance in crackle gap again through the drawing crack belt 11 of crackle lines module 6, facilitate the crackle gap that 12 pairs of the lines material feeding machanisms of this crackle lines module 6 pull open to apply line powder, Deng fabric through the linear velocity of the common platform 7 second belt conveyor 14(E3 belt less than above-mentioned drawing crack belt 11) after, this fabric will squeeze back the primary fissure gap of cracking, now line powder natural moulding in crack, make fabric form a kind of texture with stone material natural crack effect, finally the lift grille mechanism 16 of this fabric by common platform 7 covers to send in press 1 and is pressed.The above is exactly a work period of the present invention, as long as constantly move in circles the above cycle, just can realize the large yield production of this product backward, and production efficiency is high.In addition, however the texture that the present invention produces from true to nature, third dimension is strong, has overcome the bottleneck that equipment is in the past difficult to form stone material natural crack effect, is worth promoting.
The embodiment of the above is only the present invention's preferred embodiment, not with this, limits practical range of the present invention, therefore the variation that all shapes according to the present invention, principle are done all should be encompassed in protection scope of the present invention.
Claims (6)
1. can produce a ceramic brick feeding device for stone material natural crack effect, the cloth system (2) that it includes press (1) and matches with this press (1), this cloth system (2) is connected with press (1) by landing slab (3), described cloth system (2) includes fabric module (4), crackle moulding module (5), crackle lines module (6), common platform (7), wherein, described fabric module (4), crackle moulding module (5), crackle lines module (6), common platform (7) are arranged in order along the throughput direction of fabric, and cooperatively interact between any two, described crackle moulding module (5) includes the first belt conveyor (8) and correspondence is located at above this first belt conveyor (8) and compaction moulding mechanism (9) and the crackle modelling mechanism (10) of along the throughput direction of this first belt conveyor (8), arranging successively, and this compaction moulding mechanism (9) and crackle modelling mechanism (10) act on this first belt conveyor (8) sequentially successively, it is characterized in that: described crackle modelling mechanism (10) includes installing rack (18), upper frame (19), lower frame (20), cylinder (21) is moved in front and back, cylinder (22) is moved in left and right, lift cylinder (23), wherein, the bottom of lower frame (20) is provided with a plurality of adjustable grid sheet assemblies (24), installing rack (18) is separately fixed at the both sides of upper frame (19) or lower frame (20), go up simultaneously, lower frame (19, 20) between, by lift cylinder (23), be connected, front and back are moved cylinder (21) one end and are fixed on installing rack (18), its other end is fixed on upper frame (19), left and right is moved cylinder (22) one end and is fixed on installing rack (18), its other end is connected with upper frame (19) by ball sleeve (25).
2. a kind of ceramic brick feeding device that can produce stone material natural crack effect according to claim 1, is characterized in that: described crackle lines module (6) include linear velocity than first belt conveyor (8) of crackle moulding module (5) large for pulling open the drawing crack belt (11) in crackle gap and the lines material feeding machanism (12) that correspondence is located at this drawing crack belt (11) top.
3. a kind of ceramic brick feeding device that can produce stone material natural crack effect according to claim 1, it is characterized in that: described common platform (7) includes landing slab (3), correspondence is located at the funnel mechanism (13) of this landing slab (3) top, the Bu Fen mechanism (15) that linear velocity is located at this second belt conveyor (14) top and is arranged in order along the throughput direction of this second belt conveyor (14) than little the second belt conveyor (14) of the drawing crack belt (11) of crackle lines module (6) and correspondence, lift grille mechanism (16), powder cleaning machine structure (17).
4. a kind of ceramic brick feeding device that can produce stone material natural crack effect according to claim 1, is characterized in that: described compaction moulding mechanism (9) is the belt component with the first belt conveyor (8) interoperation.
5. a kind of ceramic brick feeding device that can produce stone material natural crack effect according to claim 2, it is characterized in that: described lines material feeding machanism (12) includes the many groups of lines material supply assemblies (28) that are comprised of lines material hopper (29), cylinder (26), slide carriage assembly (27), wherein, described cylinder (26) correspondence is located at the blanking exit of lines material hopper (29), matches with the slide carriage assembly (27) that is positioned at its below inclination simultaneously.
6. a kind of ceramic brick feeding device that can produce stone material natural crack effect according to claim 3, is characterized in that: described the second belt conveyor (14) is E3 belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210010824.8A CN102555037B (en) | 2012-01-16 | 2012-01-16 | Device for producing tile cloth with natural crack effect of stone |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210010824.8A CN102555037B (en) | 2012-01-16 | 2012-01-16 | Device for producing tile cloth with natural crack effect of stone |
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| CN102555037A CN102555037A (en) | 2012-07-11 |
| CN102555037B true CN102555037B (en) | 2014-03-26 |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102862219B (en) * | 2012-09-28 | 2014-09-10 | 广东汇亚陶瓷有限公司 | Production method and equipment of porcelain micro powder polished brick |
| CN103600410A (en) * | 2013-11-13 | 2014-02-26 | 佛山市博晖机电有限公司 | Distribution method for raw materials of ceramic tiles |
| CN103737709B (en) * | 2014-01-03 | 2016-02-03 | 佛山市宝岩机器制造有限公司 | The apparatus for distributing of novel polished brick in porcelain character imitating natural marble texture crackle |
| CN105984014B (en) * | 2015-03-03 | 2018-11-30 | 佛山市东鹏陶瓷有限公司 | A kind of production method of Ceramic Tiles of the natural-like stone with crackle |
| CN107382266B (en) * | 2017-07-26 | 2021-01-01 | 长沙楚风陶社陶艺有限公司 | Processing technology of crack ceramic utensil |
Citations (1)
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| CN202462562U (en) * | 2012-01-16 | 2012-10-03 | 广东新明珠陶瓷集团有限公司 | Ceramic tile blanking device capable of producing natural stone crack effect |
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| JP2979053B2 (en) * | 1988-12-14 | 1999-11-15 | 東海高熱工業株式会社 | Drying method for sol-like substances |
| JPH04344204A (en) * | 1991-05-21 | 1992-11-30 | Kubota Corp | Dehydrator in manufacturing process for ceramic plate material |
| CN1727145A (en) * | 2005-07-26 | 2006-02-01 | 陈特夫 | Technique for molding adobe of ceramic brick |
| CN201147964Y (en) * | 2007-12-29 | 2008-11-12 | 广东科达机电股份有限公司 | Crackle brick distribution apparatus |
| CN101885205B (en) * | 2009-05-14 | 2011-11-02 | 广东萨米特陶瓷有限公司 | Equipment and method for producing polished ceramic tiles |
| CN201544331U (en) * | 2009-09-30 | 2010-08-11 | 广东科达机电股份有限公司 | Fabric device for stone-fissure imitating ceramic brick |
| CN101913195B (en) * | 2010-07-23 | 2013-01-02 | 佛山市博晖机电有限公司 | Distribution method and device for producing imitated natural sandstone ceramic tiles |
| CN202088275U (en) * | 2011-05-04 | 2011-12-28 | 佛山市博晖机电有限公司 | Material distributing apparatus used for producing ceramic brick having the appearance like natural shells and jewels |
| CN102303357B (en) * | 2011-09-05 | 2013-06-26 | 佛山市河之舟机电有限公司 | Material distribution method and device for production of ceramic tile |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN202462562U (en) * | 2012-01-16 | 2012-10-03 | 广东新明珠陶瓷集团有限公司 | Ceramic tile blanking device capable of producing natural stone crack effect |
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Address after: 528042 first floor, No. 18, taobo Avenue, Huaxia Ceramic Expo City, Nanzhuang Town, Chancheng District, Foshan City, Guangdong Province Patentee after: New Pearl Group Co.,Ltd. Patentee after: Foshan Bohui electromechanical Co., Ltd Address before: 528061, Shinan Avenue, Nanzhuang Town, Chancheng District, Guangdong, Foshan, 1 Patentee before: GUANGDONG NEWPEARL CERAMIC GROUP Co.,Ltd. Patentee before: Foshan Bohui electromechanical Co., Ltd |
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