CN1727145A - Technique for molding adobe of ceramic brick - Google Patents
Technique for molding adobe of ceramic brick Download PDFInfo
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- CN1727145A CN1727145A CN 200510036078 CN200510036078A CN1727145A CN 1727145 A CN1727145 A CN 1727145A CN 200510036078 CN200510036078 CN 200510036078 CN 200510036078 A CN200510036078 A CN 200510036078A CN 1727145 A CN1727145 A CN 1727145A
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Abstract
A technology for shaping the ceramic tile blank with natural stone vein includes such steps as providing raw powder, die preventing to shape the blank, cracking it to become seams, applying another powder with different color onto the surface of said blank and into said seams, and die pressing by full pressure.
Description
Technical field
The present invention relates to a kind of manufacture method of Ceramic Tiles, relate in particular to have the imitative feldspar green brick forming technical method of difference color and luster.
Background technology
The Ceramic Tiles in the ninsolid color pool of prior art generally is by cloth, batch mixing, press press forming, fire, surface treatment procedure, the Ceramic Tiles that said method is made, and its COLOR COMPOSITION THROUGH DISTRIBUTION can't reach the vivid effect of lithotome.
Summary of the invention
The bad forming technique of Ceramic Tiles that the object of the present invention is to provide a kind of surface quality height, has lithotome texture true to nature.
In order to achieve the above object, the present invention adopts following scheme to realize: this method at first comprises powder feeding, also comprises following processing step simultaneously:
The first step: pre-molding.By mould, cloth system and press, ceramic powder is pressed into adobe in advance.
Second step: the adobe of breaking.By unique texture and method, the adobe of protection in die cavity broken, and present the slit.
The 3rd step: cloth.With another kind batching (guaranteeing to reach different after burning till) with basic base color.Dispensing in breaks has on the brick face of line, and falls in the slit.
The 4th step: compression moulding for the second time.With the needed total pressure of press ceramic, the adobe moulding once more that will break by brick machine.
Second step that this patent is implemented and the 3rd step, can according to circumstances exchange enforcement, promptly second step was cloth.On the pre-molding brick, sprinkle the powder that one deck is different from basic base earlier.Carry out the 3rd afterwards and go on foot the adobe of breaking, and make the powder on it fall into the crack.
This method is compared with existing ceramic adobe forming method, and its difference powder directly places the adobe vertical-depth, and not only quality is good, and is wear-resistant, has more the vivid effect of lithotome simultaneously.
Be described further below in conjunction with embodiment and accompanying drawing
Fig. 1 is a process chart of the present invention.
The specific embodiment
A kind of technique for molding adobe of ceramic brick of the present invention comprises mould, and press and cloth three parts adopt unique design and technology, and cooperation is finished the moulding of the ceramic base of this kind mutually, and this kind Ceramic Tiles has imitative stone effect true to nature.
Feed on the section basis at powder at first, it is finished by following implementation step.
The first step: pre-molding; By mould, cloth system and press, ceramic powder is pressed into adobe in advance.
Second step: the adobe of breaking; By unique texture and method, the adobe of protection in die cavity broken, and present the slit.
The 3rd step: cloth; With another kind batching (guaranteeing to reach different after burning till) with basic base color.Dispensing in breaks has on the brick face of line, and falls in the slit.
The 4th step: moulding for the second time; With the needed total pressure of press ceramic, the adobe moulding once more that will break by brick machine.
Second step that this patent is implemented and the 3rd step, can according to circumstances exchange enforcement, promptly second step was cloth; On the pre-molding brick, sprinkle the powder that one deck is different from basic base earlier.Carry out the 3rd afterwards and go on foot the adobe of breaking, and make the powder on it fall into the crack.
The enforcement of this patent can be finished by separate unit press and supporting mould and distribution device.The working procedure of press and distribution device and parameter should make corresponding changes and adjust according to implementation step.
The enforcement of this patent also can be finished (the framed circulatory system is regularly located and moved to each station) by two press, several framed circulatory systems.
Station as shown in the figure:
1. base substrate is with the feeding machine of powder.
2. preformer.
3. base substrate apparatus for breaking.
4. cloth station
5. post forming press
3 and 4 station can or be merged into a station and finish change place.
The adobe of the present invention operation of breaking realizes by following multiple technologies.
(1) the surperficial well-designed of adobe lower part support (or core rod) has the elasticity inflation bulging effect of unique texture that adobe is broken, and changes aerating position, inflated configuration or aeration quantity, reaches to change rupture location, crack distribution and gap size.
(2) three-dimensional of the custom-designed roller by being arranged on adobe lower part support (or core rod) moves adobe is broken.Change three-dimensional moving parameter, to change fractue spacing, width and the depth.
(3) by being set in the last custom-designed knock-pin of adobe lower part support (or core rod) adobe is broken
(4) with the adobe of breaking of machinery or ultrasonic vibration method.
(5) from adobe top or the bottom insert cracking and induce part or impose sound, light or other electromagnetic waves and brick is broken at adobe face.
(6) numerical controlled machinery cutter or laser knife come the line of rabbet joint on the adobe surface, make the dark, wide of seam and distribute to have randomness.
The present invention makes the powder of secondary material distributing fall into brickwork joint, can realize by following technology:
(1) vibratory drilling method:, make the powder on it fall into brickwork joint by the vibration of adobe.
(2) wiper method: with scraping formula scraping, the powder of wiper adobe, it is fallen into changes seam.
(3) vacuum inhalation: the adobe bottom is provided with the vacuum suction apparatus.
Claims (12)
1, a kind of technique for molding adobe of ceramic brick at first comprises powder feeding, it is characterized in that, the forming step of this ceramic adobe also comprises as follows
The first step: pre-molding; By mould, cloth system and press, ceramic powder is pressed into adobe in advance;
Second step: adobe and cloth break; The adobe of protection in die cavity broken, and present the slit; Another kind batching (guaranteeing to reach different with basic base color after burning till) is dispensed on the brick face, and fall in the slit;
The 3rd step: with the needed total pressure of press ceramic, the adobe moulding once more that will break by brick machine.
2, technique for molding adobe of ceramic brick according to claim 1 is characterized in that, in described second step is to take to break earlier the step of cloth after the adobe, promptly earlier adobe is broken, and presents the slit; Then the another kind batching being dispensed in to break has on the brick of the line face, and falls in the slit.
3, technique for molding adobe of ceramic brick according to claim 1 is characterized in that, in described second step is to take to break behind the first cloth step of adobe, promptly earlier the another kind batching is dispensed on the brick face, adobe is broken again, and presents the slit; Then this batching is fallen in the slit.
4, according to each described technique for molding adobe of ceramic brick of claim 1 to 3, it is characterized in that, the described second adobe operation of taking in poly-step by step of breaking breaks adobe by the device in the flexible inflation bulging of the surface design effect of adobe lower part support (or core rod), change aerating position, inflated configuration or aeration quantity, reach change rupture location, crack distribution and gap size.
5, according to each described technique for molding adobe of ceramic brick of claim 1 to 3, it is characterized in that, the described second adobe operation of taking in poly-step by step of breaking is to go up the design roller by being arranged on adobe lower part support (or core rod), makes it three-dimensional moving adobe is broken; Change three-dimensional moving parameter, become and split to change seam distribution, width and the depth.
According to each described technique for molding adobe of ceramic brick of claim 1 to 3, it is characterized in that 6, the described second adobe operation of taking in poly-step by step of breaking is by being arranged on the knock-pin that adobe lower part support (or core rod) goes up design adobe to be broken.
According to each described technique for molding adobe of ceramic brick of claim 1 to 3, it is characterized in that 7, the described second adobe operation of taking in poly-step by step of breaking is with the adobe of breaking of machinery or ultrasonic vibration method.
8, according to each described technique for molding adobe of ceramic brick of claim 1 to 3, it is characterized in that the described second adobe operation of taking in poly-step by step of breaking is from adobe top or the bottom is inserted cracking and induced part or impose sound, light or other electromagnetic waves and brick is broken at adobe face.
9, according to each described technique for molding adobe of ceramic brick of claim 1 to 3, it is characterized in that, the described second adobe operation of taking in poly-step by step of breaking is to adopt numerical controlled machinery cutter or laser knife to come the line of rabbet joint on the adobe surface, and makes the dark, wide of seam and distribute and have randomness.
According to each described technique for molding adobe of ceramic brick of claim 1 to 3, it is characterized in that 10, described second powder of taking in poly-step by step that makes secondary material distributing falls into brickwork joint and passes through vibratory drilling method; Promptly, make the powder on it fall into brickwork joint by the vibration of adobe.
11, according to each described technique for molding adobe of ceramic brick of claim 1 to 3, it is characterized in that, described second powder of taking in poly-step by step that makes secondary material distributing falls into brickwork joint by the wiper method: promptly use scraping formula scraping, the powder of wiper adobe makes it fall into to change and stitch.
According to each described technique for molding adobe of ceramic brick of claim 1 to 3, it is characterized in that 12, described second powder of taking in poly-step by step that makes secondary material distributing falls into brickwork joint by the vacuum inhalation: promptly the adobe bottom is provided with the vacuum suction apparatus.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200510036078 CN1727145A (en) | 2005-07-26 | 2005-07-26 | Technique for molding adobe of ceramic brick |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200510036078 CN1727145A (en) | 2005-07-26 | 2005-07-26 | Technique for molding adobe of ceramic brick |
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| Publication Number | Publication Date |
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| CN1727145A true CN1727145A (en) | 2006-02-01 |
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| CN 200510036078 Pending CN1727145A (en) | 2005-07-26 | 2005-07-26 | Technique for molding adobe of ceramic brick |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101214697B (en) * | 2007-12-29 | 2011-08-17 | 广东科达机电股份有限公司 | Crackle brick material distributing device |
| CN102441936A (en) * | 2011-11-06 | 2012-05-09 | 佛山市点石机械有限公司 | Distribution method for forming stone cracking patterns on ceramic tiles and distribution system |
| CN102555037A (en) * | 2012-01-16 | 2012-07-11 | 广东新明珠陶瓷集团有限公司 | Method and device for producing tile cloth with natural crack effect of stone |
| CN105034154A (en) * | 2015-06-29 | 2015-11-11 | 佛山市东鹏陶瓷有限公司 | Powder material distributing process for ceramic tile |
| CN105058566A (en) * | 2015-06-29 | 2015-11-18 | 佛山市东鹏陶瓷有限公司 | Ceramic tile powder distribution method |
| CN108501409A (en) * | 2018-01-02 | 2018-09-07 | 贺奇玻璃制造(大连)有限公司 | The method and apparatus for manufacturing textured artificial quartz stone plate |
| CN109129842A (en) * | 2018-08-31 | 2019-01-04 | 宁波联城住工科技有限公司 | The production method of anti-molding tool and bathroom chassis |
| CN112060310A (en) * | 2020-11-13 | 2020-12-11 | 佛山市泰纳机械设备有限公司 | Two-position double-pressure three-die full-automatic roof tile pressing machine and tile processing method |
-
2005
- 2005-07-26 CN CN 200510036078 patent/CN1727145A/en active Pending
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101214697B (en) * | 2007-12-29 | 2011-08-17 | 广东科达机电股份有限公司 | Crackle brick material distributing device |
| CN102441936A (en) * | 2011-11-06 | 2012-05-09 | 佛山市点石机械有限公司 | Distribution method for forming stone cracking patterns on ceramic tiles and distribution system |
| CN102555037A (en) * | 2012-01-16 | 2012-07-11 | 广东新明珠陶瓷集团有限公司 | Method and device for producing tile cloth with natural crack effect of stone |
| CN105034154A (en) * | 2015-06-29 | 2015-11-11 | 佛山市东鹏陶瓷有限公司 | Powder material distributing process for ceramic tile |
| CN105058566A (en) * | 2015-06-29 | 2015-11-18 | 佛山市东鹏陶瓷有限公司 | Ceramic tile powder distribution method |
| CN105058566B (en) * | 2015-06-29 | 2017-07-28 | 佛山市东鹏陶瓷有限公司 | A kind of distributing method of ceramic brick powder lot |
| CN108501409A (en) * | 2018-01-02 | 2018-09-07 | 贺奇玻璃制造(大连)有限公司 | The method and apparatus for manufacturing textured artificial quartz stone plate |
| CN108501409B (en) * | 2018-01-02 | 2023-11-24 | 贺奇玻璃制造(大连)有限公司 | Method and apparatus for manufacturing textured synthetic quartz stone panels |
| CN109129842A (en) * | 2018-08-31 | 2019-01-04 | 宁波联城住工科技有限公司 | The production method of anti-molding tool and bathroom chassis |
| CN112060310A (en) * | 2020-11-13 | 2020-12-11 | 佛山市泰纳机械设备有限公司 | Two-position double-pressure three-die full-automatic roof tile pressing machine and tile processing method |
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