CN102555037A - Method and device for producing tile cloth with natural crack effect of stone - Google Patents

Method and device for producing tile cloth with natural crack effect of stone Download PDF

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Publication number
CN102555037A
CN102555037A CN2012100108248A CN201210010824A CN102555037A CN 102555037 A CN102555037 A CN 102555037A CN 2012100108248 A CN2012100108248 A CN 2012100108248A CN 201210010824 A CN201210010824 A CN 201210010824A CN 102555037 A CN102555037 A CN 102555037A
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China
Prior art keywords
crackle
belt conveyor
lining
module
crack
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Granted
Application number
CN2012100108248A
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Chinese (zh)
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CN102555037B (en
Inventor
叶德林
简润桐
梁海果
严苏景
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Foshan Boffin Mechanical & Electrical Co Ltd
Guangdong Xinmingzhu Ceramic Group Co Ltd
Original Assignee
Foshan Boffin Mechanical & Electrical Co Ltd
Guangdong Xinmingzhu Ceramic Group Co Ltd
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Application filed by Foshan Boffin Mechanical & Electrical Co Ltd, Guangdong Xinmingzhu Ceramic Group Co Ltd filed Critical Foshan Boffin Mechanical & Electrical Co Ltd
Priority to CN201210010824.8A priority Critical patent/CN102555037B/en
Publication of CN102555037A publication Critical patent/CN102555037A/en
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Publication of CN102555037B publication Critical patent/CN102555037B/en
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Abstract

The invention discloses a method and a device for producing a tile cloth with a natural crack effect of stone. The method comprises the following steps of: uniformly spreading fabrics on a conveyor belt, matching patterns and colors of tiles, and compacting the spread fabrics on the conveyor belt by using a compaction molding mechanism; modeling cracks of the fabrics which are compacted into blocks by using a crack modeling mechanism, pulling distance between crack gaps of the cracked fabrics by using a conveyor belt with high linear speed, adding linear powder into the pulled crack gaps, extruding the fabrics into the original crack gap by using a conveyor belt with low linear speed, and extruding the linear powder into the original crack gap to form a texture with the natural crack effect of the stone; and finally, feeding the fabrics in a press by using a common platform for compression molding. Due to the adoption of the scheme, the device has a simple and reasonable overall structure and high production efficiency and operates stably, and the crack effect of the product is vivid.

Description

A kind of ceramic brick feeding method and the device thereof that can produce stone material natural crack effect
Technical field
The present invention relates to the ceramic tile production apparatus technology, refer in particular to a kind of ceramic brick feeding method and the device thereof that can produce stone material natural crack effect.
Background technology
Convention in the industry, in the ceramic tile production of architectural decoration, the cloth material process is an of paramount importance link in the whole production process; The difference of device structure and distributing method has often just determined the different styles of Ceramic Tiles, but present existing apparatus for distributing is difficult to realize making lining reach the natural crack effect of stone material; Or even can't realize; Even some equipment has reached, its quality also is uneven, also has many drawbacks; For example complex structure, maintenance cost height, the quality of production and production capacity thereof are difficult to guarantee or the like, are difficult to like this popularized.
Summary of the invention
The objective of the invention is to overcome the deficiency of prior art, a kind of ceramic brick feeding method and the device thereof that can produce stone material natural crack effect is provided, the overall structure advantages of simple of this device, running is steady, and production efficiency is high, and the crackle effect of product is true to nature.
For realizing above-mentioned purpose; Its method of technical scheme provided by the present invention is: at first will on belt conveyor, sprinkle lining equably, accomplish the collocation moulding to the ceramic tile pattern, then through compaction moulding mechanism the cloth fabric on the belt conveyor carried out compacting; And then through the crackle modelling mechanism; Lining to being compacted into piece carries out the crackle moulding, and the belt conveyor that meridian velocity is big again of the lining after splitting draws back the distance in crackle slit, needs this moment the crackle slit of drawing back is added line powder; Behind the lining belt conveyor that meridian velocity is little again; This lining will squeeze go back to the primary fissure crack of cracking, and clamp-ons line powder and wherein forms a kind of texture with stone material natural crack effect, sends into lining in the press through common platform at last to be pressed.
The cloth system that its device includes press and matches with this press, this cloth system is connected with press through landing slab; Described cloth system includes lining module, crackle moulding module, crackle lines module, common platform; Wherein, Described lining module, crackle moulding module, crackle lines module, common platform are arranged in order along the throughput direction of lining, and cooperatively interact between any two.
Described crackle moulding module includes that belt conveyor and corresponding is located at this belt conveyor top and along compaction moulding mechanism and crackle modelling mechanism that the throughput direction of this belt conveyor is arranged successively; Wherein, described compaction moulding mechanism and crackle modelling mechanism act on this belt conveyor sequentially successively.
Described crackle lines module includes linear velocity is drawn back the crackle slit than big being used to of belt conveyor of crackle moulding module drawing crack belt and the corresponding lines material feeding machanism that is located at this drawing crack belt top.
Described common platform includes benefit powder mechanism, lift grille mechanism, the powder cleaning machine structure that funnel mechanism that landing slab, correspondence be located at this landing slab top, linear velocity are located at this belt conveyor top and are arranged in order along the throughput direction of this belt conveyor than the little belt conveyor of the drawing crack belt of crackle lines module and corresponding.
Described crackle modelling mechanism include installing rack, upper frame, lower frame, front and back move cylinder, about move cylinder, lift cylinder; Wherein, The bottom of lower frame is provided with a plurality of adjustable grid sheet assemblies, and installing rack is separately fixed at the both sides of upper frame or lower frame, is connected through lift cylinder between the upper and lower support body simultaneously; Front and back are moved cylinder one end and are fixed on the installing rack; Its other end is fixed on the upper frame, about move cylinder one end and be fixed on the installing rack, its other end is connected with upper frame through the ball cover.
Described compaction moulding mechanism is the belt component with the belt conveyor interoperation.
Described lines material feeding machanism includes the lines material supply assembly that many groups are made up of lines material hopper, cylinder, slide carriage assembly; Wherein, Described cylinder correspondence is located at the blanking exit of lines material hopper, matches with the slide carriage assembly that is positioned at its below inclination simultaneously.
Described belt conveyor is the E3 belt.
The present invention is after having adopted such scheme; Its great advantage is that the present invention is by ceramic tile pattern cloth; Make through crackle moulding module that cloth fabric cracks, and then through crackle lines module it is carried out crackle and draw back and add line powder, the last belt conveyor that meridian velocity is little again makes line powder natural moulding in the crack; Make lining form a kind of texture of stone material natural crack effect; Yet the texture that this structure produced is from true to nature, and third dimension is strong, has overcome the bottleneck that equipment in the past is difficult to form stone material natural crack effect.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Fig. 2 is the axle diagrammatic sketch of crackle modelling mechanism of the present invention.
Fig. 3 is the side view of crackle modelling mechanism of the present invention.
Fig. 4 is the example edition figure of the Ceramic Tiles of the present invention's production.
The specific embodiment
Below in conjunction with specific embodiment the present invention is further specified.
Shown in accompanying drawing 1 to accompanying drawing 4, the described ceramic brick feeding device that can produce stone material natural crack effect of present embodiment, the cloth system 2 that it includes press 1 and matches with this press 1, this cloth system 2 is connected with press 1 through landing slab 3; Described cloth system 2 includes lining module 4, crackle moulding module 5, crackle lines module 6, common platform 7; Wherein, Described lining module 4, crackle moulding module 5, crackle lines module 6, common platform 7 are arranged in order along the throughput direction of lining, and cooperatively interact between any two.
Described crackle moulding module 5 includes that belt conveyor 8 and corresponding is located at these belt conveyor 8 tops and along compaction moulding mechanism 9 and crackle modelling mechanism 10 that the throughput direction of this belt conveyor 8 is arranged successively; Wherein, described compaction moulding mechanism 9 and crackle modelling mechanism 10 act on this belt conveyor 8 sequentially successively.
Described crackle lines module 6 includes linear velocity is drawn back the crackle slit than belt conveyor 8 big being used to of crackle moulding module 5 drawing crack belt 11 and the corresponding lines material feeding machanism 12 that is located at these drawing crack belt 11 tops.
Described common platform 7 includes benefit powder mechanism 15, lift grille mechanism 16, the powder cleaning machine structure 17 that funnel mechanism 13 that landing slab 3, correspondence be located at these landing slab 3 tops, linear velocity are located at these belt conveyor 14 tops and are arranged in order along the throughput direction of this belt conveyor 14 than the little belt conveyor 14 of the drawing crack belt of crackle lines module 6 11 and corresponding; Wherein, the described belt conveyor 14 of present embodiment is the E3 belt.
Described crackle modelling mechanism 10 include installing rack 18, upper frame 19, lower frame 20, front and back move cylinder 21, about move cylinder 22, lift cylinder 23; Wherein, The bottom of lower frame 20 is provided with six adjustable grid sheet assemblies 24, and they are divided into two and arrange arranged in dislocation each other; Installing rack 18 is separately fixed at the both sides of upper frame 19 or lower frame 20, simultaneously upper and lower support body 19, is connected through lift cylinder 23 between 20, drives this lower frame 20 through lift cylinder 23 and realizes oscilaltions; Front and back are moved cylinder 21 1 ends and are fixed on the installing rack 18; Its other end is fixed on the upper frame 19; During action; Move cylinder 21 through front and back and drive this upper frame 19 actions, and then drive the lower frame 20 that joins with it together and move forward and backward, making of lining split operation through six adjustable grid sheet assemblies 24 realizations of lower frame 20 bottoms; About move cylinder 22 1 ends and be fixed on the installing rack 18; Its other end is connected with upper frame 19 through ball cover 25; During action, through about move cylinder 22 and drive 25 actions of balls cover, drive upper frame 19 and make move left and right; And then drive is made move left and right with the lower frame 20 that upper frame 19 joins together, realizes making of lining split operation through six adjustable grid sheet assemblies 24 of lower frame 20 bottoms.
Described compaction moulding mechanism 9 is a belt component, through the interoperation up and down of this belt component and belt conveyor 8, realizes the compacting operation to lining.
Described lines material feeding machanism 12 includes three groups of lines material supply assemblies 28 of being made up of lines material hopper 25, cylinder 26, slide carriage assembly 27; Wherein, Described cylinder 26 correspondences are located at the blanking exit of lines material hopper 25, match with the slide carriage assembly 27 that is positioned at its below inclination simultaneously.
During work; At first on the belt conveyor of lining module 4 of the present invention, sprinkle lining equably; Completion is to the collocation moulding of ceramic tile pattern; Then the cloth fabric on its below belt conveyor 8 is carried out compacting (mode that adopts belt to compress) through compaction moulding mechanism 9 (belt component); And then through the grid sheet assembly 24 of crackle modelling mechanism 10 move by front and back cylinder 21 or about move cylinder 22 and drive before and after it or move left and right, accomplish crackle moulding, and the lining after splitting draws back the distance in crackle slit again through the drawing crack belt 11 of crackle lines module 6 to the lining that is compacted into piece; The crackle slit that makes things convenient for 12 pairs of the lines material feeding machanisms of this crackle lines module 6 to draw back applies line powder; Behind the linear velocity of common platform 7 belt conveyor 14 (E3 belt) littler than above-mentioned drawing crack belt 11, this lining will squeeze back the primary fissure crack of cracking, the natural moulding in the crack of line powder this moment Deng lining; Make lining form a kind of texture with stone material natural crack effect, the lift grille mechanism 16 of this lining through common platform 7 covers to send in the press 1 and is pressed at last.The above is exactly a work period of the present invention, as long as constantly move in circles the above cycle, just can realize the big output production of this product backward, and production efficiency is high.In addition, however the texture that the present invention produced from true to nature, third dimension is strong, has overcome the bottleneck that equipment in the past is difficult to form stone material natural crack effect, is worth promoting.
The embodiment of the above only is the present invention's preferred embodiment, is not to limit practical range of the present invention with this, so the variation that all shapes according to the present invention, principle are done all should be encompassed in protection scope of the present invention.

Claims (9)

1. the ceramic brick feeding method that can produce stone material natural crack effect; It is characterized in that: at first will on belt conveyor, sprinkle lining equably, accomplish collocation moulding, then the cloth fabric on the belt conveyor carried out compacting through compaction moulding mechanism to the ceramic tile pattern; And then through the crackle modelling mechanism; Lining to being compacted into piece carries out the crackle moulding, and the belt conveyor that meridian velocity is big again of the lining after splitting draws back the distance in crackle slit, needs this moment the crackle slit of drawing back is added line powder; Behind the lining belt conveyor that meridian velocity is little again; This lining will squeeze go back to the primary fissure crack of cracking, and clamp-ons line powder and wherein forms a kind of texture with stone material natural crack effect, sends into lining in the press through common platform at last to be pressed.
2. ceramic brick feeding device of realizing producing stone material natural crack effect according to the said method of claim 1; The cloth system (2) that it includes press (1) and matches with this press (1), this cloth system (2) is connected with press (1) through landing slab (3); It is characterized in that: described cloth system (2) includes lining module (4), crackle moulding module (5), crackle lines module (6), common platform (7); Wherein, Described lining module (4), crackle moulding module (5), crackle lines module (6), common platform (7) are arranged in order along the throughput direction of lining, and cooperatively interact between any two.
3. a kind of ceramic brick feeding device that can produce stone material natural crack effect according to claim 2; It is characterized in that: described crackle moulding module (5) includes that belt conveyor (8) and correspondence are located at this belt conveyor (8) top and along compaction moulding mechanism (9) and crackle modelling mechanism (10) that the throughput direction of this belt conveyor (8) is arranged successively; Wherein, described compaction moulding mechanism (9) and crackle modelling mechanism (10) act on this belt conveyor (8) sequentially successively.
4. a kind of ceramic brick feeding device that can produce stone material natural crack effect according to claim 2 is characterized in that: described crackle lines module (6) includes linear velocity and draws back the drawing crack belt (11) in crackle slit and the lines material feeding machanism (12) that correspondence is located at this drawing crack belt (11) top than big being used to of belt conveyor (8) of crackle moulding module (5).
5. a kind of ceramic brick feeding device that can produce stone material natural crack effect according to claim 2 is characterized in that: described common platform (7) includes benefit powder mechanism (15), lift grille mechanism (16), the powder cleaning machine structure (17) that funnel mechanism (13) that landing slab (3), correspondence be located at this landing slab (3) top, linear velocity are located at this belt conveyor (14) top and are arranged in order along the throughput direction of this belt conveyor (14) than the little belt conveyor (14) of the drawing crack belt (11) of crackle lines module (6) and correspondence.
6. a kind of ceramic brick feeding device that can produce stone material natural crack effect according to claim 3; It is characterized in that: described crackle modelling mechanism (10) include installing rack (18), upper frame (19), lower frame (20), front and back move cylinder (21), about move cylinder (22), lift cylinder (23); Wherein, The bottom of lower frame (20) is provided with a plurality of adjustable grid sheet assemblies (24); Installing rack (18) is separately fixed at the both sides of upper frame (19) or lower frame (20); Be connected through lift cylinder (23) between the upper and lower support body (19,20) simultaneously, front and back are moved cylinder (21) one ends and are fixed on the installing rack (18), and its other end is fixed on the upper frame (19); About move cylinder (22) one ends and be fixed on the installing rack (18), its other end is connected with upper frame (19) through ball cover (25).
7. a kind of ceramic brick feeding device that can produce stone material natural crack effect according to claim 3 is characterized in that: described compaction moulding mechanism (9) for the belt component of belt conveyor (8) interoperation.
8. a kind of ceramic brick feeding device that can produce stone material natural crack effect according to claim 4; It is characterized in that: described lines material feeding machanism (12) includes the lines material supply assembly (28) that many groups are made up of lines material hopper (25), cylinder (26), slide carriage assembly (27); Wherein, Described cylinder (26) correspondence is located at the blanking exit of lines material hopper (25), matches with the slide carriage assembly (27) that is positioned at its below inclination simultaneously.
9. a kind of ceramic brick feeding device that can produce stone material natural crack effect according to claim 5 is characterized in that: described belt conveyor (14) is the E3 belt.
CN201210010824.8A 2012-01-16 2012-01-16 Device for producing tile cloth with natural crack effect of stone Active CN102555037B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201210010824.8A CN102555037B (en) 2012-01-16 2012-01-16 Device for producing tile cloth with natural crack effect of stone

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Application Number Priority Date Filing Date Title
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CN102555037B CN102555037B (en) 2014-03-26

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102862219A (en) * 2012-09-28 2013-01-09 广东汇亚陶瓷有限公司 Production method and equipment of porcelain micro powder polished brick
CN103600410A (en) * 2013-11-13 2014-02-26 佛山市博晖机电有限公司 Distribution method for raw materials of ceramic tiles
CN103737709A (en) * 2014-01-03 2014-04-23 佛山市宝岩机器制造有限公司 Novel material arranging apparatus of novel ceramic polished tiles with imitated natural marble texture cracks
CN105984014A (en) * 2015-03-03 2016-10-05 佛山市东鹏陶瓷有限公司 Method for producing natural stone imitating ceramic tile with cracks
CN107382266A (en) * 2017-07-26 2017-11-24 长沙楚风陶社陶艺有限公司 A kind of processing technology of crack ceramic utensil

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102862219A (en) * 2012-09-28 2013-01-09 广东汇亚陶瓷有限公司 Production method and equipment of porcelain micro powder polished brick
CN103600410A (en) * 2013-11-13 2014-02-26 佛山市博晖机电有限公司 Distribution method for raw materials of ceramic tiles
CN103737709A (en) * 2014-01-03 2014-04-23 佛山市宝岩机器制造有限公司 Novel material arranging apparatus of novel ceramic polished tiles with imitated natural marble texture cracks
CN103737709B (en) * 2014-01-03 2016-02-03 佛山市宝岩机器制造有限公司 The apparatus for distributing of novel polished brick in porcelain character imitating natural marble texture crackle
CN105984014A (en) * 2015-03-03 2016-10-05 佛山市东鹏陶瓷有限公司 Method for producing natural stone imitating ceramic tile with cracks
CN107382266A (en) * 2017-07-26 2017-11-24 长沙楚风陶社陶艺有限公司 A kind of processing technology of crack ceramic utensil

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