CN203636967U - Ceramic powder shaping and distributing equipment - Google Patents

Ceramic powder shaping and distributing equipment Download PDF

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Publication number
CN203636967U
CN203636967U CN201320564806.4U CN201320564806U CN203636967U CN 203636967 U CN203636967 U CN 203636967U CN 201320564806 U CN201320564806 U CN 201320564806U CN 203636967 U CN203636967 U CN 203636967U
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CN
China
Prior art keywords
hopper
ceramic powder
distributing
moulding
blanking
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Expired - Fee Related
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CN201320564806.4U
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Chinese (zh)
Inventor
梁迪源
喻秋良
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梁迪源
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Priority to CN201320564806.4U priority Critical patent/CN203636967U/en
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Publication of CN203636967U publication Critical patent/CN203636967U/en
Expired - Fee Related legal-status Critical Current
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Abstract

The utility model discloses ceramic powder shaping and distributing equipment, and relates to a material distribution method and material distribution equipment for producing a ceramic tile. The ceramic powder shaping and distributing equipment comprises a conveying platform as well as a blanking device, a shaper, a glaze spraying device, a material distribution device, a flattener and a lifting grid which are sequentially arrayed on the conveying platform, wherein the blanking device at least comprises a blanking hopper and a line hopper; the blanking hopper is fixed by a moving frame; a material capturing device is arranged below the blanking hopper and consists of two guide plates and a driving push rod; the two guide plates are arranged on the two sides of the blanking hopper; the driving push rod is arranged on the guide plates; the shaper is positioned between the blanking hopper and the line hopper. When being used, the ceramic powder shaping and distributing equipment is stable and natural in shaping, and a nature-imitated effect is excellent.

Description

A kind of ceramic powder moulding apparatus for distributing
Technical field
The utility model belongs to the technical field of ceramic tile production, is involved in distributing method and equipment that production Ceramic Tiles is used.
Background technology
At present, produce the ceramic distributing method and apparatus of artificial natural-like stone or other textures, general by working procedures compositions such as cloth, moulding, conveying, feed supplements, but because the cloth of these methods carries out cloth conveying by fixing cloth hopper and moulding device, therefore, be easy to cause the inequality of cloth and moulding too stiff, be difficult to reach pattern and the texture of natural-like stone, easily distortion.
Utility model content
For the cloth feeding method and the equipment thereof that solve above-mentioned production pottery have above-mentioned weak point, the utility model provides the ceramic brick distribution equipment that a kind of cloth is even, moulding is stable.
A kind of ceramic powder moulding apparatus for distributing, its apparatus for distributing includes the blanking device, moulding device, glaze spraying device, distribution device, tenderizer and the lift grille that on delivery platform and delivery platform, are arranged in order.Described blanking device at least includes a hopper and a lines hopper, and its hopper is provided with a movable stand and fixes, and hopper is arranged with one section of materials device, and this section of materials device is made up of the driving push rod on two guide plates and the guide plate of hopper both sides; Moulding device is between hopper and lines hopper.
Above-mentioned moulding device is the cloth bracket that the swash plate of polylith Different Rule combines.
Above-mentioned glaze spraying device forms by organizing mobile spray gun more.
Above-mentioned lines hopper is arranged with a reciprocating sieve, and this reciprocating sieve is made up of electromagnetic shaker and screen cloth.
The both sides, front and back of above-mentioned glaze spraying device or surrounding are respectively arranged with one except enamal organ, should include the driving belt on two rolling bearings and rolling bearing except enamal organ, and a side of driving belt is provided with one or more scraper plates, and scraper plate is arranged with a hopper.
Above-mentioned be respectively arranged with striker plate except the enamal organ left and right sides or surrounding.
Above-mentioned distribution device includes one or more cylinder hoppers that are carved with specific pattern recess, under cylinder hopper, arranges and is respectively equipped with activity or fixing guide plate.
Above-mentioned tenderizer is made up of one or more cylinders.
Above-mentioned tenderizer rear is provided with a compensation device, and this compensation device is made up of the compacting cylinder under one or more feed supplement buckets and feed supplement bucket.
The beneficial effects of the utility model
The utility model is in the blanking device relatively moving and moulding device, when making to produce ceramic distributing, blanking device is evenly distributed, in the moulding device being formed by the swash plate of polylith Different Rule, make the moulding of ceramic powder more stable, natural, imitative natural effect adds good, and in cloth, by after glaze spraying device and distribution device, recycling tenderizer carries out the powder compacting to laying, and then carry out feed supplement with compensation device, make ceramic powder cloth keep good texture, pattern.
Accompanying drawing explanation
Fig. 1 is the utility model structure one schematic diagram;
Fig. 2 is the utility model structure two schematic diagrams;
Fig. 3 is the utility model structure three schematic diagrams;
Fig. 4 is workflow block diagram of the present utility model.
The specific embodiment
A kind of ceramic powder moulding apparatus for distributing as shown in Figure 1 to Figure 3, its apparatus for distributing includes the blanking device 2, lines hopper 26, moulding device 3, glaze spraying device 4, distribution device 5, tenderizer 6 and the lift grille 8 that on delivery platform 1 and delivery platform 1, are arranged in order.
Described blanking device 2 at least includes a hopper 21 and one group of lines hopper 26, specifically, described blanking device includes one or more hoppers 21 and one or more groups lines hopper 26, the movable stand 22 of the fixing hopper 21 of this hopper, movable stand 22 can drive the movement of hopper 21 front and back.Hopper 21 is arranged with one section of materials device 23, and this section of materials device 23 is made up of the driving push rod 25 on two guide plates 24 and the guide plate of hopper 21 both sides, and this driving push rod 25 is cylinder pull bar, drives push rod 25 to act on opening of two guide plates 24 or closure; Described lines hopper 26 is arranged on the front of 21 times moulding devices 3 of hopper, and moulding device 3 is between blanking device 2 and lines hopper 26.Online bar hopper 26 is arranged with a reciprocating sieve 27, and this reciprocating sieve 27 is made up of vibration motor and screen cloth, and reciprocating sieve 27 one-tenth 30-45 ° put; The cloth bracket that the swash plate 31 that moulding device 3 is polylith Different Rule combines, this moulding device 3 is positioned at hopper 21 belows of blanking device 3.The front (delivery platform 1 is carried the front of ceramic powder direction) of moulding device 3 is provided with glaze spraying device 4, and this glaze spraying device 4 forms by organizing mobile spray gun 41 more, this move spray gun 41 be arranged on one can the support 4-1 that moves around of left and right on.
Both sides, front and back or surrounding at glaze spraying device 4 are respectively arranged with one except enamal organ 43, should include a driving belt 45 on rolling bearing 44 and the rolling bearing 44 distributing up and down except enamal organ 43, drive bearing 44 drives driving belt 45 along ceramic powder surface pressure mistake, one side of driving belt 45 is provided with one or more scraper plates 46, scraper plate 46 is arranged with a hopper 47, this scraper plate 46 rotates driving belt 45 glaze taking up and scrapes on ceramic powder, after glaze scrapes, receives recovery by hopper 47.The described baffle plate 42 that also can leak for preventing glaze slip for being separately positioned on glaze spraying device 4 left and right sides or surrounding except enamal organ 43, this baffle plate can be made with block sponge.
Be provided with distribution device 5 in the front of glaze spraying device 4 (delivery platform 1 is carried the front of ceramic powder direction), this distribution device 5 includes one or more cylinder hoppers 51 that are carved with specific pattern recess 51-1,51 times settings of cylinder hopper are respectively equipped with activity or fixing guide plate 52, and roll magazines 51 act on the ceramic powder of laying various textured patterns at the feed belt of delivery platform 1.
In the front of distribution device 5 (delivery platform 1 is carried the front of ceramic powder direction), a tenderizer 6 is set, this tenderizer 6 is made up of one or more cylinders 61, cylinder 61 is parallel with delivery platform 1, cylinder 61 parallel distance parallel with delivery platform 1 is adjustable, according to actual operation requirements, the flatness of adjusting ceramic powder by adjusting cylinder 61 and delivery platform 1 parallel position, is beneficial to moulding.
The front (delivery platform 1 is carried the front of ceramic powder direction) of described tenderizer 6 is provided with a compensation device 7, this compensation device 7 is made up of the compacting cylinder 72 under one or more feed supplement buckets 71 and feed supplement bucket 71, this feed supplement bucket is positioned at the front of compacting cylinder 72, carry the front of powder direction, this tenderizer 6 acts on further the ceramic powder on delivery platform 1 is carried out to compacting, further feed supplement after compacting.
The distributing method of above-mentioned ceramic brick distribution equipment is as follows:
Method one
A kind of multiple-prepressing moulding ceramic distributing method as shown in Figure 1, the steps include:
1) moving forward and backward hopper evenly plays cloth on delivery platform, to form the embryo bed of material ceramic powder;
2) at the upper and lower molding with cloth pattern of ceramic powder of the embryo bed of material, the ceramic powder of texture;
3) ceramic powder is delivered to press-molding.
Method two
A kind of multiple-prepressing moulding ceramic distributing method as shown in Figure 2, the steps include:
1) moving forward and backward hopper is evenly deployed to ceramic powder on moulding device;
2) ceramic powder forms the embryo bed of material by cloth under moulding device on delivery platform;
3) at the embryo bed of material billot ceramic powder that connects up up and down;
4) the portable glaze slip that sprays on above-mentioned ceramic powder and lines material;
5) to being laid in the upper and lower molding with cloth pattern of ceramic powder on delivery platform, the ceramic powder of texture;
6) ceramic powder leveling is delivered to press-molding.
This method, on the basis of method one, is added with wiring billot ceramic powder and sprays glaze slurry process, and all the other are with method one.
Method three
A kind of multiple-prepressing moulding ceramic distributing method as shown in Figure 3, the steps include:
1) moving forward and backward hopper is evenly deployed to ceramic powder on moulding device;
2) ceramic powder forms the embryo bed of material by moving forward and backward cloth under moulding device on delivery platform;
3) at the embryo bed of material billot ceramic powder that connects up up and down;
4) on above-mentioned ceramic powder and lines material, spray glaze slip, reclaim unnecessary glaze slip simultaneously;
5) lower cloth is carried out on delivery platform to the ceramic powder of lower molding with cloth pattern, texture on all ceramic powder bed of material;
6) ceramic powder on delivery platform is carried out successively smooth, precompressed, supplements powder processing;
7) ceramic powder is delivered to press-molding.
This method, on the basis of method two, is added with smooth, precompressed, supplements powder treatment process, all the other same method twos.
With operating process, the utility model is described in further detail below, as shown in Figure 4.
First be arranged on movable stand 22 past moulding device 3 lining moulding material successively while backward walking about with movable stand 22 at blanking device 2 (including A1a/A1b two-chamber engraving bucket, A2 feed roll bucket, A3 feed roll bucket, A4 feed roll bucket in Fig. 1).Wherein the guide plate of blanking device 2 is provided with air cylinder driven push rod 25 24 times, extends at the complete material rear drive of cloth push rod 25, and two guide plates 24 fit together, and prevent that clout from dropping on above feed belt.
The moulding device 3 special distribution device for being formed by the difform swash plate 31 of polylith, moulding device 3 is walked about in blanking connecing blanking device 2 backward, and transverse reciprocating is walked about, and cloth goes out the basic pattern of Ceramic Tiles.When the turning handle powder A of delivery platform 1 is moved along to lines hopper 26, lines hopper 26 billot that rolls off the production line, breaks up by the reciprocating sieve 27 under lines hopper 26, evenly lines material cloth is sprinkled upon on ceramic powder or on belt, while preventing next step glaze spraying device 4 glaze spraying slurry, glaze slip is glutinous to be bonded on belt.
When after the good lines material of cloth, powder A enters glaze spraying device 4, and when glaze slip longitudinally swings back and forth by mobile spray gun 41, uniform and smooth ground sprays to the powder on the feed belt of delivery platform 1.Have oil expeller 43 in mobile spray gun 41 both sides, front and back, the unnecessary glaze slip by driving belt 44, mobile spray gun 41 being sprayed except enamal organ 43 holds, and rotates to the back side, relies on two groups of scraper plates 46 that the glaze slip on driving belt 44 is scraped off, and falls in hopper 47.Above-mentioned oil expeller 43 also includes the block sponge 42 in glaze spraying device 4 left and right sides, utilizes block sponge 42 to prevent that mobile spray gun 41 is ejected into fuselage outer side glaze slip.Block sponge periodic replacement, while avoiding saturated, glaze slip falls on the feed belt of delivery platform 1, affects cloth effect.
The feed belt of delivery platform 1 is then forward in work feed materials device 5 (include in Fig. 1 C1a/C1b two-chamber engraving bucket, C2 engraving bucket, C3a/C3b two-chamber engraving struggle against, C4 feed supplement bucket) of powder A.Distribution device 5 is by being carved with the cylinder hopper 51 of specific pattern recess 51-1 and guide plate 52 to ceramic powder under the feed belt of delivery platform 1.Then at the cylinder 61 by tenderizer 6, powder is flattened, after pressing, the further compacting of powder to leveling through the compacting cylinder 72 of compensation device 7, is unlikely to distortion, and the feed supplement bucket 71 that finally recycles compensation device 7 carries out feed supplement to the powder flattening.The unnecessary powder producing when wherein the material in tenderizer 6 and compensation device 7 cylinders is cloth, utilizes and expects that pump pumps into the cylinder of tenderizer 6 and compensation device 7, twice laid, energy-saving and emission-reduction.Last lift grille 8 declines, and the powder fidelity on the feed belt of delivery platform 1 is sent in press die cavity and is pressed.

Claims (9)

1. a ceramic powder moulding apparatus for distributing, its apparatus for distributing includes the blanking device (2) being arranged in order on delivery platform (1) and delivery platform (1), moulding device (3), glaze spraying device (4), distribution device (5), tenderizer (6) and lift grille (8), it is characterized in that: described blanking device (2) at least includes a hopper (21) and a lines hopper (26), it is fixing that its hopper (21) is provided with a movable stand (22), hopper (21) is arranged with one section of materials device (23), this section of materials device (23) is made up of the driving push rod (25) on two guide plates (24) and the guide plate of hopper (21) both sides, moulding device (3) is positioned between hopper (21) and lines hopper (26).
2. a kind of ceramic powder moulding apparatus for distributing according to claim 1, is characterized in that: the cloth bracket that the swash plate (31) that described moulding device (3) is polylith Different Rule combines.
3. a kind of ceramic powder moulding apparatus for distributing according to claim 1, is characterized in that: described glaze spraying device (4) forms by organizing mobile spray gun (41) more.
4. a kind of ceramic powder moulding apparatus for distributing according to claim 1, is characterized in that: described lines hopper (26) is arranged with a reciprocating sieve (27), and this reciprocating sieve (27) is made up of electromagnetic shaker and screen cloth.
5. a kind of ceramic powder moulding apparatus for distributing according to claim 1, it is characterized in that: the both sides, front and back of described glaze spraying device (4) or surrounding are respectively arranged with one except enamal organ (43), should include the driving belt (45) on two rolling bearings (44) and rolling bearing (44) except enamal organ (43), one side of driving belt (45) is provided with one or more scraper plates (46), and scraper plate (46) is arranged with a hopper (47).
6. a kind of ceramic powder moulding apparatus for distributing according to claim 5, is characterized in that: described be respectively arranged with striker plate (42) except enamal organ (43) left and right sides or surrounding.
7. a kind of ceramic powder moulding apparatus for distributing according to claim 1, it is characterized in that: described distribution device (5) includes one or more cylinder hoppers (51) that are carved with specific pattern recess (51-1), the lower setting of cylinder hopper (51) is respectively equipped with activity or fixing guide plate (52).
8. a kind of ceramic powder moulding apparatus for distributing according to claim 1, is characterized in that: described tenderizer (6) is made up of one or more cylinders (61).
9. a kind of ceramic powder moulding apparatus for distributing according to claim 1, it is characterized in that: described tenderizer (6) rear is provided with a compensation device (7), this compensation device (7) is made up of the compacting cylinder (72) under one or more feed supplement buckets (71) and feed supplement bucket (71).
CN201320564806.4U 2013-09-07 2013-09-07 Ceramic powder shaping and distributing equipment Expired - Fee Related CN203636967U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320564806.4U CN203636967U (en) 2013-09-07 2013-09-07 Ceramic powder shaping and distributing equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320564806.4U CN203636967U (en) 2013-09-07 2013-09-07 Ceramic powder shaping and distributing equipment

Publications (1)

Publication Number Publication Date
CN203636967U true CN203636967U (en) 2014-06-11

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ID=50868245

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201320564806.4U Expired - Fee Related CN203636967U (en) 2013-09-07 2013-09-07 Ceramic powder shaping and distributing equipment

Country Status (1)

Country Link
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103817785A (en) * 2013-09-07 2014-05-28 梁迪源 Ceramic powder shaping distribution method and distribution device thereof
CN106393417A (en) * 2016-09-18 2017-02-15 佛山市禅城区南庄科美达机械设备有限公司 Manufacture equipment and manufacture technology of novel ceramic tiles

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103817785A (en) * 2013-09-07 2014-05-28 梁迪源 Ceramic powder shaping distribution method and distribution device thereof
CN103817785B (en) * 2013-09-07 2016-08-17 梁迪源 A kind of ceramic powder moulding distributing method and apparatus for distributing thereof
CN106393417A (en) * 2016-09-18 2017-02-15 佛山市禅城区南庄科美达机械设备有限公司 Manufacture equipment and manufacture technology of novel ceramic tiles

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Legal Events

Date Code Title Description
GR01 Patent grant
C14 Grant of patent or utility model
EE01 Entry into force of recordation of patent licensing contract

Assignee: FOSHAN COMETTLE MECHANICAL EQUIPMENT FACTORY

Assignor: Liang Diyuan

Contract record no.: 2014440000372

Denomination of utility model: Ceramic powder shaping and distributing equipment

Granted publication date: 20140611

License type: Exclusive License

Record date: 20140723

LICC Enforcement, change and cancellation of record of contracts on the licence for exploitation of a patent or utility model
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140611

Termination date: 20170907

CF01 Termination of patent right due to non-payment of annual fee