CN101264632A - Ceramic tile micro mist cloth technique method and equipment - Google Patents

Ceramic tile micro mist cloth technique method and equipment Download PDF

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Publication number
CN101264632A
CN101264632A CN 200810027614 CN200810027614A CN101264632A CN 101264632 A CN101264632 A CN 101264632A CN 200810027614 CN200810027614 CN 200810027614 CN 200810027614 A CN200810027614 A CN 200810027614A CN 101264632 A CN101264632 A CN 101264632A
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China
Prior art keywords
micro mist
distribution device
cloth
ceramic tile
belt
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CN 200810027614
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Chinese (zh)
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CN100546789C (en
Inventor
邝志均
曾权
曾立华
马兆利
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Foshan Dongpeng Ceramic Co Ltd
Guangdong Dongpeng Holdings Co Ltd
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Guangdong Dongpeng Ceramic Co Ltd
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Priority to CN 200810027614 priority Critical patent/CN100546789C/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0215Feeding the moulding material in measured quantities from a container or silo
    • B28B13/022Feeding several successive layers, optionally of different materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0215Feeding the moulding material in measured quantities from a container or silo
    • B28B13/027Feeding the moulding material in measured quantities from a container or silo by using a removable belt or conveyor transferring the moulding material to the moulding cavities

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Laminated Bodies (AREA)

Abstract

The invention discloses a process method for laying out the porcelain tile tiny powder and an apparatus thereof, which is characterized in that a preparation of a platy grain material and the laying out process are added and the line laying out process is combined based on the prior reverse tiny powder laying out process, the coordinate laying out of the platy grain material, line material, and micronization superficial material is realized, and the porcelain tile product with a strong feeling of three dimensional grain is created. The process method for laying out the porcelain tile tiny powder has the advantages of strong feeling of three dimensional grain, rich texture, natural smooth lines and decoration patterns with three dimensional aesthetic feeling and rich meaning compared with the surface decoration texture of the micronization porcelain tile in the prior art.

Description

A kind of ceramic tile micro mist cloth technique method and equipment
Technical field
The present invention relates to the Imitation Rock Porcelain Tiles production technical field, more particularly relate to the ceramic tile micro mist cloth Processes and apparatus.
Background technology
Existing ceramic tile micro mist cloth technology has developed into from early stage forehand micro mist and has instead broken micro mist, and extend many new functions today again on the basis of instead beating the micro mist cloth technology, comprise lines cloth technology.Though existing lines cloth technology combines with the micro mist cloth technology, has decorative effect preferably, but still seems more flat, lack three-dimensional particle in the decorative cover and replenish abundant.For this reason, need to break through on the basis of existing micro mist cloth, lines cloth technology, realize micro mist granulation, particulate material cloth technology simultaneously, increase not of uniform size, out-of-shape, and the three-dimensional particle effect of levels are rich.
Summary of the invention
Purpose of the present invention is exactly that can producing of providing is not of uniform size for the deficiency that solves prior art, the micro powder granule effect of out-of-shape and level change at random, it is flickering to realize that again multiple lines alternately change, the transition nature, the above two variation simultaneously again can with micro mist cloth between form organic the combination, the three constitutes the brand-new ceramic tile micro mist cloth technique method that is full of the magic color of a width of cloth solid jointly.
Another object of the present invention provides the ceramic tile micro mist cloth process equipment that a kind of production has above-mentioned effect.
The present invention adopts following technical solution to realize above-mentioned purpose: ceramic tile micro mist cloth technology of the present invention, be to reach to improve on the basis of instead breaking micro mist cloth technology and lines cloth at traditional twice cloth of micro mist pattern fabrics, bed material to form, it is characterized in that, at first in grid, be distributed into through precompressed and form sheet-like particle material, with the clout formation irregular stacking in the grid with hierarchical structure by sheet-like particle material distribution device; Execute one or more layers thin layer powder of cloth then on the irregular stacking surface, to form lines at random; At last the micro mist pattern fabrics be need not directly to be distributed into and to fill up grid by belt through magazine.
As further specifying of such scheme, described sheet-like particle material is preparation like this, and at least two kinds of different linings are ground to form micro mist, the lamination cloth, the very little thin slice of intensity is made in precompressed, becomes sheet-like particle material not of uniform size, in irregular shape through fall naturally fragmentation or Mechanical Crushing.
A kind of ceramic tile micro mist cloth equipment, the material-pulling device and the automatic control system that comprise frame, mobile truck, material frame, main drive, multistage auxiliary transmission, lines material distribution device, pattern fabrics distribution device, bed material distribution device, band raster, it is characterized in that described apparatus for distributing has preparation of sheet-like particle material and distribution device.
Described sheet-like particle material preparation is positioned at cloth frame top, mainly constitute by micro mist lamination distribution device and lamination material pressure setting, micro mist material in the micro mist lamination distribution device is provided by the micro mist mill, comprises support, motor, transmission mechanism, following roller tube/belt, micro mist magazine and main feeding belt.
Described lamination material pressure setting comprises support, motor and transmission mechanism, belt, roller, spring for the belt pressure setting of band roller.
Described sheet-like particle material distribution device is positioned on the cloth frame, arranges before it to be furnished with lines material distribution device and pattern fabrics distribution device thereafter successively by bed material distribution device.
Described sheet-like particle material distribution device comprises magazine, engraving roller or belt, main feeding belt, support, motor and transmission mechanism.
Described lines material distribution device comprises magazine, following roller tube or belt, vibratory sieve, support, motor and transmission mechanism.
The beneficial effect that the present invention adopts above-mentioned technical solution to reach is:
The present invention instead beats on the basis of micro mist cloth technology existing, increase sheet-like particle material preparation and distributing technique and lines distributing technique at random.By with micro mist material lamination after the grinding of different colours, texture, be pre-pressed into sheet-like particle material with layer structure, be distributed in the grid by designing requirement, form particle and decorate texture; In conjunction with lines cloth at random, form the smooth lines that change and decorate texture, the two is with pattern fabrics, constitutes that three-dimensional particle texture is strong, the decorative brick of texture-rich, change in pattern, compare with existing micro-powder brick incrustation texture, have more cubic appearance and rich connotation.
Description of drawings
Fig. 1 is a ceramic brick distributing apparatus structure schematic diagram of the present invention;
Fig. 2 is a sheet-like particle material preparation facilities structural representation of the present invention.
Description of reference numerals: 1, frame 2, conveying device 3, lining feedway 4, fabric cloth materials device 5, lines material distribution device 6, mobile truck 7, grinder 8, micro mist lamination distribution device 9, lamination material pressure setting 10, sheet-like particle material distribution device
The specific embodiment
Ceramic tile micro mist cloth technique method of the present invention, it is to improve to form on the existing basis of instead beating micro mist cloth technology and lines distributing technique, specifically comprise: at first directly in grid, be distributed into through precompressed and form sheet-like particle material, with the clout formation irregular stacking in the grid with hierarchical structure by sheet-like particle material distribution device; Execute cloth thin layer powder then on the irregular stacking surface, to form lines decoration texture at random; At last the micro mist pattern fabrics be need not directly to be distributed into and to fill up grid, finish the cloth work of grid neutral body decorative pattern by belt through magazine.
Its specific operation process is as follows:
At first, material-pushing frame is got back to original position after a last do action finishes, not discharging of truck (having the part clout in the grid), start material-pushing frame back segment (being the grid part), make grid toward the operation of press direction, back up to grid is concordant with the main feeding belt back of sheet-like particle material, stops the material-pushing frame action immediately, the phase I release.
Then, start mobile truck, make truck toward the operation of press direction.Simultaneously, the order according to various decorative fabrics on the mobile truck directly is distributed into sheet-like particle material, lines material and pattern fabrics in the grid successively.Wherein, the sheet-like particle material is at first following to its main feeding belt via engraving rod tube, is distributed in the grid by main feeding belt again.Lines lining (being the thin layer material) is to expect vibratory sieve earlier under roller, is spread across in the grid after vibratory sieve disperses again.Pattern fabrics is first through expecting under the roller on its main feeding belt, directly pattern fabrics is distributed in the grid by belt again.In mobile truck blanking, installation scraper plate in the middle also descends and wipes off back to front with mobile truck.
When pattern fabrics master's feeding belt of mobile truck arrives the front of grid, stop all the feeding actions in the mobile truck immediately, truck also stops to move ahead, and the middle part strike-off stick rises and stops to wipe the second stage release off simultaneously.
Again, restart mobile truck, make truck toward the press inverted running.The scraper plate that is installed in mobile truck leading portion simultaneously descends and with the moving of truck, and carries out reverse secondary and wipes off being distributed into decorative fabric in the grid.
When the leading portion of mobile truck is concordant with the back of grid, stops the action of mobile truck immediately, and rise anterior scraper plate before this in advance and stop to wipe off action, phase III release.
At last, start material-pushing frame integral body to the operation of press direction, the decorative fabric and the basic bed material that utilize conventional cloth pattern of instead breaking micro mist will fill in grid successively are distributed in the mould cavity.
When material-pushing frame integral body is got back to original position once more, when grid was also got back to original position once more, everything was finished a whole circulation.
As shown in Figure 1 and Figure 2, the equipment that a kind of and described ceramic tile micro mist cloth technology matches comprises frame 1, material frame, conveying device 2, lining feedway 3, fabric cloth materials device 4, lines material distribution device 5, the preparation of sheet-like particle material and distribution device 10 and lining strickling device.Wherein be provided with some grinders 7 in the lining feedway 4, be provided with grid in the material frame, material-pushing frame is provided with a plurality of major-minor transmission devices.Sheet-like particle material preparation facilities is positioned at cloth frame 1 top, mainly is made up of micro mist lamination distribution device 8 and lamination material pressure setting 9.Micro mist lamination distribution device 8 comprises support, motor, transmission mechanism, following roller tube/belt, micro mist magazine, main feeding belt; Lamination material pressure setting 9 comprises support, motor and transmission mechanism, belt, roller, spring for the belt pressure setting of band roller.Fabric cloth materials device 4 is the pattern fabrics distribution device, and sheet-like particle material distribution device 10 is positioned at mobile truck 6 foremost, thereafter deployment line billot distribution device 5 and pattern fabrics distribution device 4 successively.Sheet-like particle material distribution device 10 comprises magazine, engraving roller or belt, main feeding belt, support, motor and transmission mechanism, lines material distribution device 5 is positioned at the stage casing of cloth frame, front and back near be respectively sheet-like particle material distribution device 10 and pattern fabrics distribution device 4.Lines material distribution device 5 comprises magazine, following roller tube or belt, vibratory sieve, support, motor and transmission mechanism.
More than shown only be preferred embodiment of the present invention, can not limit the present invention's interest field with this, therefore the equivalent variations of being done according to the present patent application claim still belongs to the scope that the present invention is contained.

Claims (7)

1, a kind of ceramic tile micro mist cloth technique method, be to reach to improve on the basis of instead beating micro mist cloth technology at traditional twice cloth of micro mist pattern fabrics, bed material to form, it is characterized in that, at first directly in grid, be distributed into through precompressed and form sheet-like particle material, with the clout formation irregular stacking in the grid with hierarchical structure by sheet-like particle material distribution device; Execute one or more layers thin layer powder of cloth then on the irregular stacking surface, to form lines at random; Again the micro mist pattern fabrics be need not at last directly to be distributed into and to fill up grid by belt through magazine.
2, a kind of ceramic tile micro mist cloth technique method according to claim 1 is characterized in that, the preparation of described sheet-like particle material is: at least two kinds of different linings are ground to form micro mist, the lamination cloth, the very little thin slice of intensity is made in precompressed, and fragmentation or Mechanical Crushing form through falling naturally.
3, the micro mist cloth equipment that matches of a kind of claim 1 or 2 described ceramic tile micro mist cloth technique methods, the material-pulling device and the automatic control system that comprise frame, mobile truck, material frame, main drive, multistage auxiliary transmission, lines material distribution device, pattern fabrics distribution device, bed material distribution device, band raster, it is characterized in that described apparatus for distributing has preparation of sheet-like particle material and distribution device.
4, ceramic tile micro mist cloth equipment according to claim 3, it is characterized in that, described sheet-like particle material preparation is positioned at cloth frame top, mainly constitute by micro mist lamination distribution device and lamination material pressure setting, micro mist material in the micro mist lamination distribution device is provided by the micro mist mill, comprises support, motor, transmission mechanism, following roller tube/belt, micro mist magazine and main feeding belt.
5, ceramic tile micro mist cloth equipment according to claim 4 is characterized in that, described lamination material pressure setting comprises support, motor and transmission mechanism, belt, roller, spring for the belt pressure setting of band roller.
6, ceramic tile micro mist cloth equipment according to claim 3 is characterized in that, described sheet-like particle material distribution device is positioned at mobile truck foremost, is furnished with lines material distribution device and pattern fabrics distribution device thereafter successively.
7, ceramic tile micro mist cloth equipment according to claim 6 is characterized in that, described sheet-like particle material distribution device comprises magazine, engraving roller or belt, main feeding belt, support, motor and transmission mechanism.
CN 200810027614 2008-04-23 2008-04-23 A kind of ceramic tile micro mist cloth technique method and equipment Active CN100546789C (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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CN100546789C CN100546789C (en) 2009-10-07

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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101502979A (en) * 2008-12-25 2009-08-12 萧华 Illusion-colour special-shaped powder preparing and ceramic brick distributing technique
CN101574832A (en) * 2009-06-11 2009-11-11 霍镰泉 Method and device for feeding porcelain micro-powder bricks
CN101879749A (en) * 2010-07-05 2010-11-10 邹晓峰 Ceramic tile micropowder distributing method
CN102303356A (en) * 2011-09-05 2012-01-04 佛山市河之舟机电有限公司 Material distribution method for forming longitudinal and transverse lines on surface of polished tile and device thereof
CN101492283B (en) * 2009-01-08 2012-05-30 霍镰泉 Process for producing stone without hole
CN102773912A (en) * 2011-05-13 2012-11-14 江西斯米克陶瓷有限公司 Tablet line flower fabric technology for vitrified tiles
CN103042587A (en) * 2011-10-16 2013-04-17 江西斯米克陶瓷有限公司 Process and device for manufacturing vitrified tiles with imitation Roman non-hole travertine textures
CN103085221A (en) * 2011-10-31 2013-05-08 苏州市鑫顺机械有限公司 EPP full-automatic compressing control device
CN105058566A (en) * 2015-06-29 2015-11-18 佛山市东鹏陶瓷有限公司 Ceramic tile powder distribution method
CN105082340A (en) * 2014-05-16 2015-11-25 上海斯米克控股股份有限公司 Distributing and transfer printing process for ceramic tile powder with continuously-extended fine sand texture effect
CN106945162A (en) * 2017-04-13 2017-07-14 佛山市三水区广顺自动化设备有限公司 A kind of proportioner
CN107234709A (en) * 2017-06-09 2017-10-10 信益陶瓷(中国)有限公司 The forming method of lines inside a kind of Novel whole-body marble ceramic tile blank

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101502979A (en) * 2008-12-25 2009-08-12 萧华 Illusion-colour special-shaped powder preparing and ceramic brick distributing technique
CN101492283B (en) * 2009-01-08 2012-05-30 霍镰泉 Process for producing stone without hole
CN101574832A (en) * 2009-06-11 2009-11-11 霍镰泉 Method and device for feeding porcelain micro-powder bricks
CN101879749A (en) * 2010-07-05 2010-11-10 邹晓峰 Ceramic tile micropowder distributing method
CN101879749B (en) * 2010-07-05 2012-11-28 邹晓峰 Ceramic tile micropowder distributing method
CN102773912A (en) * 2011-05-13 2012-11-14 江西斯米克陶瓷有限公司 Tablet line flower fabric technology for vitrified tiles
CN102303356A (en) * 2011-09-05 2012-01-04 佛山市河之舟机电有限公司 Material distribution method for forming longitudinal and transverse lines on surface of polished tile and device thereof
CN102303356B (en) * 2011-09-05 2013-06-19 佛山市河之舟机电有限公司 Material distribution method for forming longitudinal and transverse lines on surface of polished tile and device thereof
CN103042587B (en) * 2011-10-16 2015-10-21 江西斯米克陶瓷有限公司 A kind of Processes and apparatus making imitative Rome non-hole cave stove texture vitrified tile
CN103042587A (en) * 2011-10-16 2013-04-17 江西斯米克陶瓷有限公司 Process and device for manufacturing vitrified tiles with imitation Roman non-hole travertine textures
CN103085221A (en) * 2011-10-31 2013-05-08 苏州市鑫顺机械有限公司 EPP full-automatic compressing control device
CN103085221B (en) * 2011-10-31 2014-07-30 苏州市鑫顺机械有限公司 EPP full-automatic compressing control device
CN105082340A (en) * 2014-05-16 2015-11-25 上海斯米克控股股份有限公司 Distributing and transfer printing process for ceramic tile powder with continuously-extended fine sand texture effect
CN105058566A (en) * 2015-06-29 2015-11-18 佛山市东鹏陶瓷有限公司 Ceramic tile powder distribution method
CN105058566B (en) * 2015-06-29 2017-07-28 佛山市东鹏陶瓷有限公司 A kind of distributing method of ceramic brick powder lot
CN106945162A (en) * 2017-04-13 2017-07-14 佛山市三水区广顺自动化设备有限公司 A kind of proportioner
CN107234709A (en) * 2017-06-09 2017-10-10 信益陶瓷(中国)有限公司 The forming method of lines inside a kind of Novel whole-body marble ceramic tile blank

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Owner name: GUANGDONG DONGPENG HOLDING CO., LTD.

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Address after: 528000 Jiangwan Road, Chancheng, Guangdong, No. three, No. 8, No.

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Address after: 528031 Chancheng, Foshan District, Jiangwan, No. three, No., layer 8, layer two

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Patentee after: Foshan Dongpeng Ceramic Co., Ltd.

Address before: 528000 Jiangwan Road, Chancheng, Guangdong, No. three, No. 8, No.

Co-patentee before: Guangdong Dongpeng Holdings Co., Ltd.

Patentee before: Guangdong Dongpeng Ceramic Co., Ltd.