Ceramic tile micropowder distributing method
Technical field
The present invention relates to a kind of ceramic tile distributing method, particularly ceramic tile micropowder distributing method.
Background technology
Advocate today of " low-carbon (LC) " society in country, the new energy saving product cumulative year after year of each enterprise self-determining research and development, the product of following energy-saving and environmental protection will account for the market leading position.
In the building and ornament materials industry, improve the quality of products, improve usage ratio of equipment, reducing production costs is the matter of utmost importance of producer.
Ceramic with its density height, contraction distortion is little, wearability good, decorative effect preferably, and becomes the object of customer selecting, has vast market.
The distributing method of ceramic tile generally adopts the processing molding method of the free cloth of multitube in the prior art, and this method adopts the secondary material distributing of multiple colorant, many material blanking tubes, or many material blanking tubes are through the cloth of batch mixing pipe behind batch mixing.
Ceramic tile micropowder distributing method has appearred in the prior art, be to reach to improve on the basis of instead beating micro mist cloth technology and lines cloth technology at traditional bed material secondary material distributing to form, it is characterized in that, at first go out the Duo Tiaofeng band by sheave cloth peak device cloth on oblique belt, at peak belt surface charity thin layer powder, after adjustable end stop translation and the peak band that is squeezed into many regular powder bands compositions; And then the blank parts tiling powder band that after the baffle plate action, stays, make tiling stratiform powder band angle change through fishplate bar, be in a vertical layered arrangement; At last the powder band directly is distributed into stationary grizzly by belt behind the feed supplement bucket.
As further specifying of such scheme, after described sheave cloth peak device cloth goes out the Duo Tiaofeng band, also peak band vermicelli constriction is than the fine powder band, subsequently with the screen device cloth thin layer bisque on the vermicelli band that shakes through the sheave of being close to oblique belt.
The preparation of described perpendicular layered arrangement strip is by oblique belt tiling powder band, and the angulation conversion via fishplate bar again by the speed difference extruding of two belts, utilizes the principle preparation of micro mist arch bridge and forms.
This technology provides a kind of ceramic tile micro mist cloth equipment that is used to realize ceramic tile micro mist cloth technique method simultaneously:
A kind of ceramic tile micro mist cloth equipment, comprise oblique belt corresponding mutually on frame, the frame and horizontal belt, grid drawing-in device and automation control system, it is characterized in that the top of oblique belt is provided with states sheave cloth peak device, peak belt press and powder tiling device.
Described sheave cloth peak device is fixed on the frame, is made up of support, glass, cylinder, lifting flashboard, oblique slide carriage electroshock, and tiltedly slide carriage is connected in down the bottom of feed roller.
Described peak belt press is made up of support, adjustable end stop, cylinder.
Described powder tiling device is made up of support, motor, following feed roller, oblique slide carriage, gas shock device, spring.
Described sheave cloth peak device is positioned on the frame foremost, and the back is shake screen device, peak belt press, powder tiling device, heating fishplate bar, grid drawing-in device and automation control system successively.
But among the prior art special equipment figure and not shown its technical scheme described in most of parts, and this special equipment is the equipment that ceramic tile micro mist cloth technique method must use, be that those skilled in the art can not realize the beneficial effect described in its specification according to its disclosed technical scheme, so this ceramic tile micro mist cloth technique method, lack the necessary technology condition, do not have practicality.
Summary of the invention
The objective of the invention is to the defective at prior art, provide a kind of practical, cloth is effective, the ceramic tile micropowder distributing method of the high and low carbon of production efficiency, environmental protection.
The objective of the invention is to be achieved through the following technical solutions:
Ceramic tile micropowder distributing method, its processing step is as follows:
(1) adopts bed material secondary material distributing operation;
(2) adopt the anti-micro mist cloth technology of beating;
(3) adopt the lines distributing technique;
(4) adopt special-purpose distribution device cloth;
Special-purpose distribution device in the step (4), comprise and be located at oblique conveyer belt mechanism on the frame, be located at the sieve line mechanism in the oblique conveyer belt mechanism, cylinder mechanism, screen device and flap arrangement shake, the transverse onveyer mechanism top at flap arrangement rear is provided with powder tiling device, described powder tiling device and vibrocompression device, the grid drawing-in device is in transmission connection, oblique conveyer belt mechanism is connected with the transverse onveyer mechanism driving, described cylinder mechanism below is provided with glass and joins flap arrangement, be provided with between described flap arrangement and the powder tiling device and drag flat feed supplement device, described grid drawing-in device rear is provided with successively and connects glass mechanism and the big bucket of base-material mechanism;
Described vibrocompression device is located between powder tiling device and the grid drawing-in device;
Described grid drawing-in device is located at the vibrocompression device and is connected between the glass mechanism;
Described connection glass mechanism is located between grid drawing-in device and the big bucket of the base-material mechanism;
(5) the cloth flow process in the step (4): peak band cloth → feed supplement → tiling powder cloth → conversion tiling powder band angle stationary grizzly → base-material feed supplement → transport to press that is in a vertical layered arrangement → is distributed into;
The peak band cloth of step (5) is joined flap arrangement cloth on oblique belt by glass and is gone out the Duo Tiaofeng band, at peak belt surface charity thin layer powder; Glass is joined after flap arrangement cloth goes out Duo Tiaofeng band, makes peak band vermicelli be the fine powder ribbon through flap arrangement, again through the screen device cloth thin layer bisque on the vermicelli band that shakes; Drag the feed supplement at random of flat feed supplement device, tiling powder cloth is finished tiling powder band by powder tiling device; Transport to the compression of vibrocompression device then, after transverse onveyer mechanism indexing, transport to the grid drawing-in device and fix,, finish the cloth material process via the feed supplement of the big bucket of base-material mechanism.
The present invention can reach following beneficial effect after adopting technique scheme:
1, creativeness.The present invention has overcome the defective of prior art, reaches at secondary material distributing and instead beats on micro mist cloth, the lines distributing technique basis, increases perpendicular stratiform powder band preparation and distributing technique, makes the cloth better effects if, and the manufactured goods pattern texture is fine and smooth more, and is natural.
2, technology is simple, reasonable.The present invention has made the improvement of science on the basis of existing technology, has obtained good effect, has improved traditional handicraft.
3, adaptability is strong.The present invention can be used for the ceramic tile cloth of any kind, not limited by suitable environment.
4, environmental protection.The product that utilizes the present invention to produce, on the profile more near lithotome, because its surface pattern can match in excellence or beauty with lithotome, so can satisfy the needs of selecting the lithotome client, minimizing is to the exploitation of nature lithotome, keep the ecological balance, adapt to the requirement of current social enviroment protection, low-carbon (LC).
5, economic benefit is wide.The present invention is because the advantage that himself has can adapt to the demand of current society, and the product value that expectation is produced increases about 60% than the product of existing explained hereafter, and sales tax increases about 38%, and profit increases about 68%, and the market economy benefit is wide.
Description of drawings
Fig. 1 is the structural representation of the special-purpose distribution device that uses among the present invention.
Description of reference numerals
1, frame 2, oblique conveyer belt mechanism 3, sieve line mechanism 4, cylinder mechanism 5, glass are joined flap arrangement 6, the screen device 7 that shakes, flap arrangement 8, are dragged flat feed supplement device 9, powder tiling device 10, vibrocompression device 11, transverse onveyer mechanism 12, grid drawing-in device 13, connect glass mechanism 14, the big bucket of base-material mechanism.
The specific embodiment
Below in conjunction with specific embodiment the present invention is described in further detail:
Ceramic tile micropowder distributing method, its processing step is as follows: (1) adopts bed material secondary material distributing operation; (2) adopt the anti-micro mist cloth technology of beating; (3) adopt the lines distributing technique; (4) adopt special-purpose distribution device cloth;
Special-purpose distribution device in the step (4), comprise frame 1, frame 1 top is provided with oblique conveyer belt mechanism 2, oblique conveyer belt mechanism 2 tops are provided with sieve line mechanism 3 and cylinder mechanism 4 successively, the below of cylinder mechanism 4 is provided with glass and joins flap arrangement 5, the rear that glass is joined flap arrangement 5 is provided with shake screen device 6 and flap arrangement 7, above the transverse onveyer mechanism 11 at flap arrangement 7 rears, be provided with successively and drag flat feed supplement device 8 and powder tiling device 9, powder tiling device 9 and vibrocompression device 10 and grid drawing-in device 12, connect glass mechanism 13, the big bucket of base-material mechanism 14 is in transmission connection, and described oblique conveyer belt mechanism 2 and transverse onveyer mechanism 11 are in transmission connection;
Described vibrocompression device 10 is located between powder tiling device 9 and the grid drawing-in device 12;
Described grid drawing-in device 12 is located at vibrocompression device 10 and is connected between the glass mechanism 13;
Described connection glass mechanism 13 is located between grid drawing-in device 12 and the big bucket of the base-material mechanism 14;
(5) the cloth flow process in the step (4): peak band cloth → feed supplement → tiling powder cloth → conversion tiling powder band angle stationary grizzly → base-material feed supplement → transport to press that is in a vertical layered arrangement → is distributed into.
The peak band cloth of step (5) is joined flap arrangement 5 cloth on oblique belt by glass and is gone out the Duo Tiaofeng band, at peak belt surface charity thin layer powder; Glass is joined after flap arrangement 5 cloth go out Duo Tiaofeng band, makes peak band vermicelli be the fine powder ribbon through flap arrangement 7, again through the screen device 6 cloth thin layer bisque on the vermicelli band that shakes; Drag the feed supplement at random of flat feed supplement device 8, tiling powder cloth is finished tiling powder band by powder tiling device 9; Transport to 10 compressions of vibrocompression device then, it is fixing to transport to grid drawing-in device 12 after transverse onveyer mechanism 11 indexings, via 14 feed supplements of the big bucket of base-material mechanism, finishes the cloth material process.
Ceramic tile blank through above-mentioned operation cloth can be transported to press compression moulding, enters next process.
Other technologies among the present invention can adopt prior art.
Most preferred embodiment of the present invention is illustrated, and the further expansion that those of ordinary skill in the art makes according to the present invention all falls among protection scope of the present invention.