CN206357400U - A kind of dry powder half tone cloth system - Google Patents

A kind of dry powder half tone cloth system Download PDF

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Publication number
CN206357400U
CN206357400U CN201621292558.2U CN201621292558U CN206357400U CN 206357400 U CN206357400 U CN 206357400U CN 201621292558 U CN201621292558 U CN 201621292558U CN 206357400 U CN206357400 U CN 206357400U
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China
Prior art keywords
cloth
tone
movable stand
feeding
dry powder
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CN201621292558.2U
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Chinese (zh)
Inventor
罗宏
周燕
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Donghua Foshan New Material Co Ltd
FENGCHENG DONGPENG CERAMIC Co Ltd
QINGYUAN NAFUNA CERAMICS CO Ltd
Foshan Dongpeng Ceramic Co Ltd
Guangdong Dongpeng Holdings Co Ltd
Original Assignee
Donghua Foshan New Material Co Ltd
FENGCHENG DONGPENG CERAMIC Co Ltd
QINGYUAN NAFUNA CERAMICS CO Ltd
Foshan Dongpeng Ceramic Co Ltd
Guangdong Dongpeng Holdings Co Ltd
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Priority to CN201621292558.2U priority Critical patent/CN206357400U/en
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Abstract

A kind of dry powder half tone cloth system, applied in Ceramic Tiles press, including provide the feeding machanism of dry mash and into press die cavity cloth material-feeding mechanism, the feeding machanism is located at the top of the material-feeding mechanism;The material-feeding mechanism includes movable stand, drive division and half tone cloth portion, the half tone cloth portion is installed on the movable stand, and the half tone cloth portion enter with the straight reciprocating motion of the movable stand or the surface of leaving the press die cavity position, the space of a whole page of the half tone is provided with the pierced pattern being made up of multiple mesh, and the maximum diameter of hole of the mesh of the pierced pattern is less than or equal to the aperture of 20 mesh;The front end of the movable stand is provided with the push pedal for releasing molding blank.The utility model proposes a kind of dry powder half tone cloth system, control the particle diameter of powder, it can obtain that texture is finer, the more rich decorative layer of pattern solves existing all-body tile or non-glazed ceramic brick pattern not enough fine, pattern and do not have the problem of controllability and polytropy.

Description

A kind of dry powder half tone cloth system
Technical field
The utility model is related to ceramic powder Strand Feeding Technique field, more particularly to a kind of dry powder half tone cloth system.
Background technology
Traditional leather belt material distributing, grid cloth, multitube cloth, the mode, the decoration figure on adobe surface such as glass case cloth Case is all more rough, can not accomplish precise positioning, and pattern poor repeatability to cloth pattern.
Color lump on the production of existing powder Ceramic Tiles, with good grounds brick face layout, is positioned color lump using half tone In grid, corresponding colorant is laid in grid by half tone, treats that all ceramic pigments fall into grid and form complete After pattern, its internal ceramic powder is pushed into press die by grid, and ceramic powder compacting is obtained into base substrate with press, but It is the big common dry mash of 6-8% wet-milling or electrostatic force, the mobility of both because existing powder is generally water content All poor, the mesh number of the minimum mesh of half tone is generally 10 mesh, it is impossible to which cloth goes out fine pattern, and its half tone cloth is to be located at pressure Outside machine, in transfer, decorative pattern can be scattered because of vibration, cause pattern fuzzy side occur.
Utility model content
The purpose of this utility model is to propose a kind of dry powder half tone cloth system, controls the particle diameter of powder, can obtain line Finer, the more rich decorative layer of pattern is managed, existing all-body tile or non-glazed ceramic brick pattern not enough fine, pattern is solved not With controllability and the problem of polytropy.
For up to this purpose, the utility model uses following technical scheme:
A kind of dry powder half tone cloth system, applied in Ceramic Tiles press, it is characterised in that:Confession including providing dry mash Expect mechanism and into press die cavity cloth material-feeding mechanism, the feeding machanism be located at the material-feeding mechanism top;
The material-feeding mechanism includes movable stand, drive division and half tone cloth portion, and the drive division drives the movable stand to exist Make straight reciprocating motion above press die cavity, the half tone cloth portion is installed on the movable stand, and the half tone cloth portion Enter with the straight reciprocating motion of the movable stand or the surface of leaving the press die cavity position, the version of the half tone Face is provided with the pierced pattern being made up of multiple mesh, and the maximum diameter of hole of the mesh of the pierced pattern is less than or equal to 20 purposes Aperture;
The front end of the movable stand is provided with the push pedal for releasing molding blank.
It is preferred that, the half tone cloth portion is made up of one or more half tone cloth material unit laid out in parallel, the half tone cloth Material unit includes half tone, roller bearing, mounting bracket and central-shaft motor;
The roller bearing is provided with two, and roller bearing is arranged in parallel described in two, and the shaft portion of the end of roller bearing described in two Connection is not corresponded to by the mounting bracket two-by-two, two symmetrical sides of the half tone wrap around the roller bearing;
The central-shaft motor is arranged at the mounting bracket, and it is driven turning in the same direction for roller bearing described in two by driving member It is dynamic;
The bottom of the half tone is provided with retractable cloth material mouth.
It is preferred that, the half tone cloth material unit is slidably installed on the slide rail of the movable stand by sliding block.
It is preferred that, two or more half tone cloth material units are simultaneously positioned at the surface of the press die cavity.
It is preferred that, in addition to the grid cloth portion for cloth initial bed, the grid cloth portion and the half tone cloth portion It is respectively arranged in the two ends on the movable stand moving direction.
It is preferred that, the half tone cloth portion is located at the front end of the movable stand moving direction, and the grid cloth portion is located at The rear end of the movable stand moving direction.
It is preferred that, the feeding machanism is made up of one or more quantitative feeding hoppers, and its feed end is connected to not With the material stock tank of dry mash, its be fed the discharging opening of hopper correspond to respectively the half tone in half tone cloth portion under original state just on Side.
The beneficial effects of the utility model:
1st, dry mash is fallen into initial bed or press die cavity by its pierced pattern limited, is carried out directly in die cavity Cloth, keeps the pattern of half tone, and the maximum diameter of hole of mesh is less than or equal to the aperture of 20 mesh on half tone, controls the grain of powder Footpath, can obtain that texture is finer, the more rich decorative layer of pattern;
2nd, correspondingly there are multiple half tone cloth material units directly over press die cavity, can be according to different levels pattern or color pattern To separate cloth, the cloth of diverse location and different colours can be carried out simultaneously such as on brick face, with the big half tone of existing unification one Compare, cloth efficiency is greatly improved, and in same process without change half tone, without solve reorientation etc. the problem of, realize High-precision repeatability on production line.
Brief description of the drawings
Fig. 1 is the structural representation of one embodiment of prior art;
Fig. 2 is the structural representation of one embodiment of half tone cloth material unit of the present utility model.
Wherein:Ceramic Tiles press 01, press die cavity 02, feeding machanism 1, material-feeding mechanism 2, movable stand 21, half tone cloth portion 22nd, half tone 22-1, pierced pattern 22-11, roller bearing 22-2, mounting bracket 22-3 and central-shaft motor 22-4, grid cloth portion 23, push pedal 21-1, slide rail 21-2.
Embodiment
Further illustrate the technical solution of the utility model below in conjunction with the accompanying drawings and by embodiment.
As shown in figure 1, a kind of dry powder half tone cloth system, applied in Ceramic Tiles press 01, including dry mash is provided Feeding machanism 1 and into press die cavity cloth material-feeding mechanism 2, the feeding machanism 1 be located at the material-feeding mechanism 2 top;
The material-feeding mechanism 2 includes movable stand 21, drive division and half tone cloth portion 22, and the drive division drives the movement Frame 21 makees straight reciprocating motion in the top of press die cavity 02, and the half tone cloth portion 22 is installed on the movable stand 21, and institute Half tone cloth portion 22 is stated with the straight reciprocating motion of the movable stand 21 to enter or the surface of leaving the press die cavity Position, the space of a whole page of the half tone 22-1 is provided with the pierced pattern 22-11 being made up of multiple mesh, the mesh of the pierced pattern Maximum diameter of hole be less than or equal to 20 mesh aperture.
The front end of the movable stand 21 is provided with the push pedal 21-1 for releasing molding blank.
Dry powder half tone cloth system of the present utility model is used in combination with ceramic press, and it is carried out using new dry mash Cloth, dry mash is directly distributed in press, and cloth is carried out by half tone 22-1, and dry mash is fallen by its pierced pattern limited Into initial bed or press die cavity, cloth is carried out directly in die cavity, half tone 22-1 pattern, and mesh on half tone 22-1 is kept Maximum diameter of hole be less than or equal to the apertures of 20 mesh, control the particle diameter of powder, can obtain that texture is finer, the more rich dress of pattern Layer is adornd, compared with the glaze decorative layer that existing use half tone charity glaze is obtained, the finished product decorative layer after firing is more resistant, solution Existing all-body tile or non-glazed ceramic brick pattern not enough fine, pattern of having determined do not have the problem of controllability and polytropy, simultaneously A kind of production equipment for producing the wear-resisting Ceramic Tiles of decorative effect is proposed, it is adaptable to anti-to beat or just in manual labour skill, using model Enclose wide.It should be noted that the mesh number of the mesh of the pierced pattern can be 20-100 mesh, the big I of the mesh is each not It is identical.In addition, the front end of movable stand 21 is provided with push pedal 21-1, for releasing the molding blank after compacting, cloth system set Multiple operation is acted on, and overall system structure is uncomplicated.
The change of pattern in cloth process, movement that can be by half tone cloth portion 22 and its half tone 22-1 spaces of a whole page, The pattern texture of various change is decorated out in initial bed or press die cavity, after press punching press obtain have decorative layer base substrate or The base substrate of person's all-body tile, the cloth system pattern that the decorative effect of dry powder half tone cloth system of the present utility model is more traditional is richer Richness, third dimension is stronger.
Further description, as shown in Fig. 2 the half tone cloth portion 22 is arranged side by side by one or more half tone cloth material units Arrangement composition, the half tone cloth material unit includes half tone 22-1, roller bearing 22-2, mounting bracket 22-3 and central-shaft motor 22-4;
The roller bearing 22-2 is provided with two, and roller bearing 22-2 is arranged in parallel described in two, and roller bearing 22-2 described in two The axle portion of end corresponds to connection two-by-two by the mounting bracket 22-3 respectively, and the two symmetrical sides of the half tone 22-1 are wrapped around The roller bearing 22-2;
The central-shaft motor 22-4 is arranged at the mounting bracket 22-3, and it passes through roller bearing described in driving member transmission two 22-2's rotates in same direction;
The bottom of the half tone 22-1 is provided with retractable cloth material mouth.
It is preferred that, two or more half tone cloth material units simultaneously positioned at the press die cavity 02 just on Side.
Motif will be needed intuitively to be presented on half tone 22-1, dry mash feed is fallen on half tone 22-1, by Central-shaft motor 22-4 drives two roller bearing 22-2 movements, makes the region of dry mash cloth needed for through being fallen under pierced pattern 22-11, It can be superimposed by multiple half tone 22-1 pattern, decorate out the surface effect of very stereoscopic level.Further description, it is simultaneously Row is provided with multiple half tone cloth material units, and correspondence has multiple half tone cloth material units directly over press die cavity 02, can be according to difference Level pattern or color pattern separate cloth, and the cloth of diverse location and different colours can be carried out simultaneously such as on brick face, with The big half tone of existing unification one is compared, and cloth efficiency is greatly improved, and without changing half tone in same process, without solving weight The problem of positioning etc., realize the high-precision repeatability on production line.
Further description, in addition to the grid cloth portion 23 for cloth initial bed, the grid cloth portion 23 and institute State the two ends that half tone cloth portion 22 is respectively arranged on the moving direction of movable stand 21.
Be additionally provided with the grid cloth portion 23 for cloth initial bed, and with the synchronizing moving of half tone cloth portion 22, make cloth system System meets the cloth demands of different brick bodies, can prepare the Ceramic Tiles with initial bed, also can be used alone half tone cloth portion 23 or Grid cloth portion 22, equipment has versatility, and its structure carries out assembling combination, structure letter to existing grid distributing device Easily.
Further description, the half tone cloth portion 22 is located at the front end of the moving direction of movable stand 21, the grid Lattice cloth portion 23 is located at the rear end of the moving direction of movable stand 21.
Order before grid cloth portion 23 and the synchronizing moving of half tone cloth portion 22, its half tone after grid is set, and can more be saved Space-consuming when system is used, while the output of driving can be saved.One embodiment, feeding machanism 1 is into half tone cloth portion 22 Dry mash is fallen into, initial bed is moved in press die cavity 02 by grid cloth portion 23, the past rollback in its subsequent grid cloth portion 23 While going out to move, half tone cloth portion 22 is moved to the top of press die cavity 02, drives central-shaft motor 22-4, scrolling half tone 22- 1, the dry mash on half tone 22-1 is fallen through pierced pattern 22-11 onto initial bed, realize the positioning cloth of decorative pattern.Separately One embodiment, directly carries out multiple cloth into press die cavity 02 from half tone cloth portion 22, after compacting, obtains the base of all-body tile Body.
The feeding machanism 1 is made up of one or more quantitative feeding hoppers, and its feed end is connected to different dry powder The material stock tank of material, its be fed hopper discharging opening respectively correspond to original state under half tone cloth portion 22 half tone 22-1 just on Side.By the feed of quantitative feeding hopper, the dry mash consumption used needed for each half tone 22-1 is set accurately to provide, to cloth Powder be controlled, it is to avoid the cloth of the half tone not amount of control causes the cross-mixing of pattern color and influences final pattern to imitate Really, the process that deflashing recovery can be also saved in addition, realizes the cloth of controllability, improves the planarization of base substrate.
Further description, the half tone cloth material unit is slidably installed on the cunning of the movable stand 21 by sliding block Rail 21-2.Half tone cloth material unit is slidably installed on movable stand 21 by sliding block, between making between each half tone cloth material unit It is applied widely every adjustable.
System embodiment, using the distributing technique of above-mentioned dry powder half tone cloth system, its cloth material process is:Using half tone The charity one or more dry mash into press die cavity 02 of cloth portion 22, the dry mash is by the ceramics containing polyvinyl alcohol The surface for the spray-dried acquisition of mud that raw material is made is smooth and has the particulate material of mobility, the mobility of the dry mash It is less than 40 seconds for 100ml volts of cups, the water content of the dry mash is less than or equal to 1%.
The half tone 22-1 for being less than or equal to the aperture of 20 mesh using mesh maximum diameter of hole carries out cloth, it is preferred that select mesh Number is the half tone of the mesh of 20 mesh -100, and the powder for Ceramic Tiles architectural surface is usually that moisture content is 6-7.5% in the prior art Wet-milling, its powder do not flow in 100ml volts of cups, without mobility, and electrostatic between existing dry powder particle, particle Power is high, and absorption is easily united, and mobility is that volt cup is more than 50 seconds, is the dry powder half tone cloth system for not being suitable for the application proposition Unite to carry out cloth, it typically uses pipeline distributing mode, therefore above two powder is all only used for not fine and not had Have in the decorative layer cloth of specific pattern, with limitation.
Further description, in addition to feed process and motion process, the feed process be the feeding machanism 1 to The step of half tone cloth portion 22 is fed, the motion process is that the half tone cloth portion 22 is moved into the press die cavity The step of 02 surface;
Carry out cloth material process before when, the cloth material mouth of the half tone cloth material unit is closed, the feeding machanism 1 to The half tone cloth portion 22 is fed, and after feed is finished, the half tone cloth portion 22 is moved into the press die cavity 02 During the surface of area of cloth, the cloth material process is proceeded by.
Distributing technique integrally includes feed process, motion process and cloth material process, and three processes are mutually linked, the cloth system The distributing technique of system has overall integrity, cloth efficiency high.
Further description, the cloth material process specifically includes:When half tone cloth portion 22 is moved to the press mould During the surface of the area of cloth of chamber 02, the roller bearing 22-2 of each half tone cloth material unit drives the half tone 22-1 scrollings, together The cloth material mouth of Shi Suoshu half tone cloth material units is opened, and dry mash falls on required cloth under half tone 22-1 pierced pattern 22-11 Region in, the movable stand 21 drives the half tone cloth material unit to exit institute while the half tone cloth material unit rolls cloth The surface of area of cloth is stated, until the cloth of half tone cloth portion 22 is completed, the cloth material mouth of the half tone cloth material unit is closed.
Roller bearing 22-2 drives half tone 22-1 scrolling, the whereabouts of dry mash is realized, while half tone cloth material unit is by movable stand 21 drive is slowly exited, and both motions is implemented in combination with dry mash and carried out by layout cloth, obtains by dry mash The powder decorative layer of composition, decorative layer has certain thickness, and the restriction of half tone mesh number makes the pattern of its whereabouts finer.
Embodiment --- a kind of Dry powder material distribution technique makes marble Ceramic Tiles
Comprise the following steps:
Step A, from known bed material cloth bed material is carried out in the press die cavity 02, obtain blank;
Step B, using half tone cloth system (half tone mesh number be the mesh of 30 mesh -100) the charity dry mash on initial bed, use The dry mash of different colours carries out cloth, obtains the textured pattern of imitating natural marble;
Step C, compacting, obtain dry mash and the base substrate of blank one;
Step D, base substrate is dried;
Step E, to dried base substrate carry out decoration technology processing;
Step F, burn till, the aftertreatment technology such as edging obtains marble Ceramic Tiles.
Further instruction, above-mentioned decoration technology is according to the demand of product, with reference to existing decorative means.Such as glaze spraying, Glaze is drenched, slurry is drenched, gets rid of a little, screen printing, roller printing, inkjet printing, flower, cloth dry granular etc. are oozed in ink-jet;Aftertreatment technology includes mill One or more in side, cutting, polishing, obtain different Ceramic Tiles.
A kind of embodiment two-Dry powder material distribution technique makes marble all-body tile
Comprise the following steps:
Step A, using half tone cloth system (half tone be the mesh of 20 mesh -50) the charity dry mash on initial bed, use difference The dry mash of color carries out cloth, has laid after one layer, half tone cloth Bu22Yuan is exited on road, and is carried out from feeding machanism 1 to it When supplementing the surface for the area of cloth that the half tone cloth portion 22 is moved into the press die cavity 02 after dry mash, supplement, The cloth material process restarts the cloth into one layer, is repeated several times after cloth back and forth, obtains the texture maps of imitating natural marble Case;
Step B, compacting, obtaining the entire body being made up of dry mash has the base substrate of texture;
Step C, base substrate is dried;
Step D, to dried base substrate carry out decoration technology processing;
Step E, burn till, the aftertreatment technology such as edging obtains marble all-body tile.
Technical principle of the present utility model is described above in association with specific embodiment.These descriptions are intended merely to explain this reality With new principle, and the limitation to the utility model protection domain can not be construed in any way.Based on explanation herein, Those skilled in the art, which would not require any inventive effort, can associate other embodiments of the present utility model, These modes are fallen within protection domain of the present utility model.

Claims (7)

1. a kind of dry powder half tone cloth system, applied in Ceramic Tiles press, it is characterised in that:Feed including providing dry mash Mechanism and into press die cavity cloth material-feeding mechanism, the feeding machanism be located at the material-feeding mechanism top;
The material-feeding mechanism includes movable stand, drive division and half tone cloth portion, and the drive division drives the movable stand in press Make straight reciprocating motion above die cavity, the half tone cloth portion is installed on the movable stand, and the half tone cloth portion is with institute State the straight reciprocating motion of movable stand and enter or leave the press die cavity surface position, the space of a whole page of the half tone sets The pierced pattern being made up of multiple mesh is equipped with, the maximum diameter of hole of the mesh of the pierced pattern is less than or equal to the hole of 20 mesh Footpath;
The front end of the movable stand is provided with the push pedal for releasing molding blank.
2. a kind of dry powder half tone cloth system according to claim 1, it is characterised in that:The half tone cloth portion is by one Or multiple half tone cloth material unit laid out in parallel compositions, it is electric that the half tone cloth material unit includes half tone, roller bearing, mounting bracket and axis Machine;
The roller bearing is provided with two, and roller bearing is arranged in parallel described in two, and the axle portion of the end of roller bearing described in two is led to respectively Cross the mounting bracket and correspond to connection two-by-two, two symmetrical sides of the half tone wrap around the roller bearing;
The central-shaft motor is arranged at the mounting bracket, and it is driven rotating in same direction for roller bearing described in two by driving member;
The bottom of the half tone is provided with retractable cloth material mouth.
3. a kind of dry powder half tone cloth system according to claim 2, it is characterised in that:The half tone cloth material unit passes through Sliding block is slidably installed on the slide rail of the movable stand.
4. a kind of dry powder half tone cloth system according to claim 2, it is characterised in that:It is two or more described Half tone cloth material unit is simultaneously positioned at the surface of the press die cavity.
5. a kind of dry powder half tone cloth system according to claim 1, it is characterised in that:Also include for cloth initial bed Grid cloth portion, the grid cloth portion and the half tone panel portion are not installed on two on the movable stand moving direction End.
6. a kind of dry powder half tone cloth system according to claim 5, it is characterised in that:The half tone cloth portion is located at institute The front end of movable stand moving direction is stated, the grid cloth portion is located at the rear end of the movable stand moving direction.
7. a kind of dry powder half tone cloth system according to claim 1, it is characterised in that:The feeding machanism is by one Or multiple quantitative feeding hopper compositions, its feed end is connected to the material stock tank of different dry mash, and it is fed the discharging opening of hopper The surface of the half tone in half tone cloth portion under original state is corresponded to respectively.
CN201621292558.2U 2016-11-29 2016-11-29 A kind of dry powder half tone cloth system Active CN206357400U (en)

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Application Number Priority Date Filing Date Title
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Cited By (4)

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CN107756608A (en) * 2017-11-15 2018-03-06 蒙娜丽莎集团股份有限公司 A kind of dry granular glaze cloth ashlar brick and preparation method thereof
CN107902900A (en) * 2017-11-15 2018-04-13 蒙娜丽莎集团股份有限公司 Wrap up shape dry granular glaze, parcel shape dry granular glaze cloth ashlar brick and preparation method thereof
CN107935387A (en) * 2017-11-15 2018-04-20 蒙娜丽莎集团股份有限公司 Colorful sheet dry granular glaze, sheet dry granular glaze cloth ashlar brick and preparation method thereof
CN107935386A (en) * 2017-11-15 2018-04-20 蒙娜丽莎集团股份有限公司 Graininess dry granular glaze, graininess dry granular glaze cloth ashlar brick and preparation method thereof

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107756608A (en) * 2017-11-15 2018-03-06 蒙娜丽莎集团股份有限公司 A kind of dry granular glaze cloth ashlar brick and preparation method thereof
CN107902900A (en) * 2017-11-15 2018-04-13 蒙娜丽莎集团股份有限公司 Wrap up shape dry granular glaze, parcel shape dry granular glaze cloth ashlar brick and preparation method thereof
CN107935387A (en) * 2017-11-15 2018-04-20 蒙娜丽莎集团股份有限公司 Colorful sheet dry granular glaze, sheet dry granular glaze cloth ashlar brick and preparation method thereof
CN107935386A (en) * 2017-11-15 2018-04-20 蒙娜丽莎集团股份有限公司 Graininess dry granular glaze, graininess dry granular glaze cloth ashlar brick and preparation method thereof
CN107902900B (en) * 2017-11-15 2021-03-19 蒙娜丽莎集团股份有限公司 Wrapped dry particle glaze, wrapped dry particle glaze cloth stone-like brick and preparation method thereof
CN107756608B (en) * 2017-11-15 2021-04-02 蒙娜丽莎集团股份有限公司 Dry particle glaze cloth stone-like brick and preparation method thereof
CN107935387B (en) * 2017-11-15 2021-06-11 蒙娜丽莎集团股份有限公司 Colorful flaky dry particle glaze, flaky dry particle glaze cloth stone-like brick and preparation method thereof
CN107935386B (en) * 2017-11-15 2021-06-11 蒙娜丽莎集团股份有限公司 Granular dry particle glaze, granular dry particle glaze cloth stone-like brick and preparation method thereof

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