CN103241047A - Manufacturing method and device for microcrystalline glass plate - Google Patents
Manufacturing method and device for microcrystalline glass plate Download PDFInfo
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- CN103241047A CN103241047A CN2013101374214A CN201310137421A CN103241047A CN 103241047 A CN103241047 A CN 103241047A CN 2013101374214 A CN2013101374214 A CN 2013101374214A CN 201310137421 A CN201310137421 A CN 201310137421A CN 103241047 A CN103241047 A CN 103241047A
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Abstract
The invention discloses a manufacturing method and device for a microcrystalline glass plate. The manufacturing method comprises the steps as follows: configuring microcrystalline glass granules in a hopper with separation grilles according to a weight proportional relation; opening the hopper to enable the microcrystalline glass granules to fall onto a belt with a rotary speed in a block way under the gravity effect; pressing stripe templates of the separation grilles with corresponding lines on the belt to form lines; spreading colored pigments into the lines; transferring the microcrystalline glass granules onto another belt with another rotary speed; combining strip-shaped raw materials with the lines; dividing the microcrystalline glass granules into strip blocks; forming gaps; adding the pigments into the gaps; and re-extruding and combining the strip blocks to form marble textures.
Description
Technical field
The present invention relates to a kind of manufacturing method and apparatus of sheet material, especially a kind of manufacturing method and apparatus for crystallizing glass sheet material.
Background technology
Crystallizing glass sheet material is not contaminated, be easy to clean, inherent good physical and chemical performance, also have the weather proofing stronger than stone material, the characteristic of against weather in addition, therefore crystallizing glass sheet material is an important dalle, existing crystallizing glass sheet material mainly is pure color plate and the sheet material with simple pit effect, because sheet material is not for there being texture, its decorative effect is bad, has influenced the scope of application.
Summary of the invention
In order to overcome above-mentioned technical disadvantages, the purpose of this invention is to provide a kind of manufacturing method and apparatus for crystallizing glass sheet material, therefore formed the texture striped at crystallizing glass sheet material, satisfied the decoration needs.
For achieving the above object, the technical scheme that the present invention takes is: a kind of manufacture method for crystallizing glass sheet material, the steps include: the devitrified glass pellet is configured in the hopper with separation grid according to the part by weight relation, opening hopper is falling on the belt with rotating speed the devitrified glass pellet according to partitioned mode under the gravity effect, the striped template of cutting apart grid corresponding with lines is pressed into lines at belt, colorant with color is spread in the lines, be transferred to then with rotating speed another belt inequality on, make the strip raw material connecting shaping with lines.
The present invention has designed, and the velocity of rotation ratio of preceding belt conveyor device and back belt conveyor device is set to 1:1.1-1.35.
A kind of manufacturing installation for crystallizing glass sheet material, being set to include the raw material with the hopper that separates grid cuts apart falling apparatus, has texture generating apparatus and the template of the belt of different rotating speeds, cut apart having in the hopper that separates grid of falling apparatus at raw material and be provided with raw material, the delivery outlet that raw material is cut apart falling apparatus is set to connect with the input port of texture generating apparatus, and the input port of texture generating apparatus is arranged in the template.
The present invention has designed, and template is set to refractory slab and is arranged on the support that has transfer roller.
The present invention has designed, also include feedstock supply unit, raw material stick or layering preparation facilities and collating unit, the delivery outlet of feedstock supply unit is set to connect with the input port of raw material stick or layering preparation facilities, the input port that the delivery outlet of raw material stick or layering preparation facilities is set to cut apart with raw material falling apparatus connects, the delivery outlet that raw material is cut apart falling apparatus is set to connect with the input port of texture generating apparatus, the input port of texture generating apparatus is arranged on the template, collating unit is arranged in the template, feedstock supply unit is set to include the work feed bin, the material that slips is managed, transfer hopper and outfeed belt I, the transfer hopper is set to expect that by slipping pipe is communicated with the work feed bin, the port of export at the transfer hopper is provided with the outfeed belt I, raw material stick or layering preparation facilities are set to include the work hopper, the outfeed belt II, vibratory sieve, drive running gear and guide rail, guide rail is arranged on the lower end of the outfeed belt I of feedstock supply unit, driving running gear is arranged on the guide rail, the work hopper is set to and drives running gear and connect, the port of export at the work hopper is provided with the outfeed belt II, the port of export in the outfeed belt II is provided with vibratory sieve, is provided with level-sensing device in the work hopper; Collating unit is set to include product surface and strikes off device, rotary clout retracting device, calibrator and lowering or hoisting gear, calibrator is arranged on the upper surface of template, lowering or hoisting gear is arranged on the side of calibrator, and calibrator is provided with traversing carriage and traversing carriage and is provided with product surface and strikes off device and rotary clout retracting device.
The present invention has designed, raw material is cut apart falling apparatus and is set to include belt conveyor device I, built-in beam, location grid plate and supporting plate, built-in beam is arranged between two rotating cylinders of belt conveyor device I, the location grid plate is arranged on the built-in beam, and supporting plate is arranged on the bottom face of location grid plate and is set to and connects with the rotating belt of belt conveyor device I.
The present invention has designed, and the location grid plate is provided with the dividing strip corresponding with the crystallizing glass sheet material texture.
The present invention has designed, the texture generating apparatus is set to include belt conveyor device II, lift texture typing grid, slide carriage, belt conveyor device III and distributing device, lift texture typing grid is arranged on the upper end of belt conveyor device II, rear end at lift texture typing grid is provided with distributing device, belt conveyor device III is set to connect with belt conveyor device II by slide carriage, and template is set to connect with belt conveyor device III by slide carriage.
The present invention has designed, and lift texture typing grid is provided with the pressing plate corresponding with the crystallizing glass sheet material texture.
The present invention has designed, and the velocity of rotation ratio of belt conveyor device II and belt conveyor device III is set to 1:1.1-1.35.
The present invention has designed, collating unit is set to include product surface and strikes off device, rotary clout retracting device, calibrator and lowering or hoisting gear, calibrator is arranged on the upper surface of template, lowering or hoisting gear is arranged on the side of calibrator, and calibrator is provided with traversing carriage and traversing carriage and is provided with product surface and strikes off device and rotary clout retracting device.
The present invention has designed, lowering or hoisting gear is set to frame, telescoping cylinder, elevating lever, driving lever and pallet, pallet is set to down L shaped and is arranged on the two ends of frame, pallet is set to connect with the frame slidingtype and be provided with spring between pallet and frame, driving lever is arranged on the upper surface of frame and is set to and connects with the pallet contact, the two ends of driving lever are set to frame and elevating lever hinged respectively, and elevating lever is set to the flexible end of telescoping cylinder hinged, and telescoping cylinder is arranged on the frame.
The present invention has designed, and the work feed bin is set to the number corresponding with various raw materials and the hopper of working is set to the feed bin of working corresponding.
Description of drawings
Fig. 1 is the schematic diagram of the manufacturing installation for crystallizing glass sheet material of the present invention:
Fig. 2 is the schematic diagram of feedstock supply unit 1:
Fig. 3 is the schematic diagram of raw material stick or layering preparation facilities 2:
Fig. 4 is cut apart the schematic diagram of falling apparatus 3 for raw material:
Fig. 5 is the schematic diagram of texture generating apparatus 4:
Fig. 6 is the schematic diagram of collating unit 5.
The specific embodiment
Below in conjunction with embodiment, the present invention is further described, following examples are intended to illustrate the present invention rather than limitation of the invention further.First embodiment of a kind of manufacture method for crystallizing glass sheet material, the steps include: to use the devitrified glass pellet of the different colours for preparing according to the product technological requirement to make certain thickness rectangle accumulation body with stick or even laminating form, then, the rectangle accumulation body is cut apart according to product flower type design moment realization, and drop on the texture maker of being formed by belt with strip and block rolling, texture typing grid is divided into several sticks to the devitrified glass pellet that falls by the product technological design, texture typing grid rises and removes, distributing device is trickled down design colours in the slit of bar interblock, under two different belt differential motion effects of rotating speed, devitrified glass pellet after will cutting apart reconfigures together, in anabolic process, devitrified glass pellet stick periphery forms the color vestige under squeezing action, and then forms marble grain.
In the present embodiment, the velocity of rotation ratio of preceding belt conveyor device and back belt conveyor device is set to 1:1.1.
A kind of second embodiment of the manufacture method for crystallizing glass sheet material, the velocity of rotation ratio of preceding belt conveyor device and back belt conveyor device is set to 1:1.35.
A kind of the 3rd embodiment of the manufacture method for crystallizing glass sheet material, the velocity of rotation ratio of preceding belt conveyor device and back belt conveyor device is set to 1:1.25.
First embodiment of a kind of manufacturing installation for crystallizing glass sheet material, be set to include feedstock supply unit 1, raw material stick or layering preparation facilities 2, raw material is cut apart falling apparatus 3, texture generating apparatus 4, collating unit 5 and template 7, the delivery outlet of feedstock supply unit 1 is set to connect with the input port of raw material stick or layering preparation facilities 2, the input port that the delivery outlet of raw material stick or layering preparation facilities 2 is set to cut apart with raw material falling apparatus 3 connects, the delivery outlet that raw material is cut apart falling apparatus 3 is set to connect with the input port of texture generating apparatus 4, the input port of texture generating apparatus 4 is arranged on the template 7, and collating unit 5 is arranged on the template 7.
In the present embodiment, template 7 is set to refractory slab and is arranged on the support that has transfer roller.
In the present embodiment, feedstock supply unit 1 is set to include work feed bin 11, slips and expect pipe 12, transfer hopper 13 and outfeed belt I 14, transfer hopper 13 is set to be communicated with the feed bin 11 of working by slipping material pipe 12, is provided with outfeed belt I 14 at the port of export of transfer hopper 13.
In the present embodiment, raw material stick or layering preparation facilities 2 are set to include work hopper 22, outfeed belt II 23, vibratory sieve 24, drive running gear 21 and guide rail 25, guide rail 25 is arranged on the lower end of the outfeed belt I 14 of feedstock supply unit 1, driving running gear 21 is arranged on the guide rail 25, work hopper 22 is set to and drives running gear 21 and connect, the port of export at work hopper 22 is provided with outfeed belt II 23, the port of export in outfeed belt II 23 is provided with vibratory sieve 24, is provided with level-sensing device in work hopper 22.
In the present embodiment, raw material is cut apart falling apparatus 3 and is set to include belt conveyor device I 31, built-in beam 32, location grid plate 33 and supporting plate 34, built-in beam 32 is arranged between two rotating cylinders of belt conveyor device 31 I, location grid plate 33 is arranged on the built-in beam 32, and supporting plate 34 is arranged on the bottom face of location grid plate 33 and is set to and connects with the rotating belt of belt conveyor device 31 I.
In the present embodiment, location grid plate 33 is provided with the dividing strip corresponding with the crystallizing glass sheet material texture.
In the present embodiment, texture generating apparatus 4 is set to include belt conveyor device II 41, lift texture typing grid 42, slide carriage 43, belt conveyor device III 44 and distributing device 45, lift texture typing grid 42 is arranged on the upper end of belt conveyor device II 41, rear end at lift texture typing grid 42 is provided with distributing device 45, belt conveyor device III 44 is set to connect with belt conveyor device II 41 by slide carriage 43, and template 7 is set to connect with belt conveyor device III 44 by slide carriage 43.
In the present embodiment, lift texture typing grid 42 is provided with the pressing plate corresponding with the crystallizing glass sheet material texture.
In the present embodiment, the velocity of rotation ratio of belt conveyor device II 41 and belt conveyor device III 44 is set to 1:1.1.
In the present embodiment, collating unit 5 is set to include product surface and strikes off device 51, rotary clout retracting device 52, calibrator 53 and lowering or hoisting gear 54, calibrator 53 is arranged on the upper surface of template 7, lowering or hoisting gear 54 is arranged on the side of calibrator 53, and calibrator 53 is provided with traversing carriage and traversing carriage and is provided with product surface and strikes off device 51 and rotary clout retracting device 52.
In the present embodiment, lowering or hoisting gear 54 is set to frame 541, telescoping cylinder 542, elevating lever 543, driving lever 544 and pallet 545, pallet 545 is set to down L shaped and is arranged on the two ends of frame 541, pallet 545 is set to connect with frame 541 slidingtypes and be provided with spring between pallet 545 and frame 541, driving lever 544 is arranged on the upper surface of frame 541 and is set to and connects with pallet 545 contacts, the two ends of driving lever 544 are set to frame 541 and elevating lever 543 hinged respectively, elevating lever 543 is set to the flexible end of telescoping cylinder 542 hinged, and telescoping cylinder 542 is arranged on the frame 541.
The telescoping cylinder 542 flexible elevating levers 543 that drive move up and down, thereby make driving lever 544 stir pallet 545, catch template 7 by pallet 545.
In the present embodiment, work feed bin 11 is set to the number corresponding with various raw materials and the hopper 22 of working is set to the feed bin 11 of working corresponding.
Raw materials for production are stored in the work feed bin 11, expect that by slipping pipe 12 flow in the transfer hopper 13, material is when the needs feed, outfeed belt I 14 in time feeds raw material in the corresponding work hopper 22, work hopper 22 is by outfeed belt II 23 blanking in succession, drop on location grid plate 33 and the supporting plate 34 through raw material after vibratory sieve 24 homogenizing, and it is fixing by location grid plate 33, under the 31 I effects of belt conveyor device, supporting plate 34 detaches rapidly, devitrified glass pellet 33 moments of flase floor that just are positioned separate, and drop on the belt conveyor device II 41 with strip and block rolling, the devitrified glass pellet that drops on the belt conveyor device II 41 is divided into several sticks by lift texture typing grid 42 by technological design, lift texture typing grid 42 rises and removes, distributing device 45 is trickled down design colours in the slit of bar interblock, under the differential motion effect of the different belt conveyor device III 44 of rotating speed, devitrified glass pellet after will cutting apart reconfigures together, in anabolic process, devitrified glass pellet stick periphery forms the color vestige under squeezing action, and then forms marble grain.The devitrified glass pellet that cloth is good is taped against on the template 7 of refractory slab through slide carriage 43, the good devitrified glass pellet of cloth is after lift product specification calibrator 53 is pressed the product requirement typing, reclaim clout by rotary clout retracting device 52, strike off device 51 through the product surface again and strike off, be transported to subsequent processing through lowering or hoisting gear 54.
A kind of second embodiment of the manufacturing installation for crystallizing glass sheet material, the velocity of rotation ratio of belt conveyor device II 41 and belt conveyor device III 44 is set to 1:1.35.
A kind of the 3rd embodiment of the manufacturing installation for crystallizing glass sheet material, the velocity of rotation ratio of belt conveyor device II 41 and belt conveyor device III 44 is set to 1:1.25.
The present invention has following characteristics:
1, owing to designed feedstock supply unit, can guarantee has material all the time in the transfer hopper, when the needs feed, the outfeed belt machine in time feeds raw material in the work hopper of raw material stick or layering preparation facilities, guarantees the stable operation of subsequent processing.。
2, owing to having designed raw material stick or layering preparation facilities, can be according to the requirement of product, each work hopper difference, discharging successively, the color effect of assurance microcrystal glass plate.
3, owing to designed raw material and cut apart falling apparatus, the good devitrified glass pellet that can make cloth be positioned grid moment separates, and drops on the differential belt of texture generating apparatus with the strip and block rolling.
4, owing to designed the texture generating apparatus, can make the devitrified glass pellet be divided into stick, the slit occur, in the slit, add colorant, and extruding is combined again, and then form marble grain.
5, owing to designed collating unit, can reclaim clout, supply the difference material, and scrape plane surface, guarantee that the microcrystal glass plate surfacing of firing is smooth.
Hit etc. under the multiple factor effect in the recoil of falling of distribution of color, barrier between different departments, rolling, the marble grain that forms shows color stacked effect and shade from the superficial to the deep and sets off stereoeffect down, represented the quality sense of lithotome polychrome, solid and changeableization of the space of a whole page, the sense of polymorphic level dynamic combined preferably.
Above-described embodiment is provided by the present invention for a kind of way of realization in the manufacturing method and apparatus technical field of crystallizing glass sheet material; other distortion according to scheme provided by the present invention; increase or reduce wherein composition or step; the technical field that approaches with the present invention that perhaps the present invention is used for other all belongs to protection scope of the present invention.
Claims (10)
1. manufacture method that is used for crystallizing glass sheet material; It is characterized in that: the devitrified glass pellet is configured in the hopper with separation grid according to the part by weight relation, opening hopper is falling on the belt with rotating speed the devitrified glass pellet according to partitioned mode under the gravity effect, the striped template of cutting apart grid corresponding with lines is pressed into lines at belt, colorant with color is spread in the lines, be transferred to then with rotating speed another belt inequality on, make the strip raw material connecting shaping with lines.
2. the manufacture method for crystallizing glass sheet material according to claim 1; It is characterized in that: the velocity of rotation ratio of preceding belt conveyor device and back belt conveyor device is set to 1:1.1-1.35.
3. manufacturing installation that is used for crystallizing glass sheet material, it is characterized in that: be set to include the raw material with the hopper that separates grid and cut apart falling apparatus (3), have texture generating apparatus (4) and the template (7) of the belt of different rotating speeds, cut apart having in the hopper that separates grid of falling apparatus (3) at raw material and be provided with raw material, the delivery outlet that raw material is cut apart falling apparatus (3) is set to connect with the input port of texture generating apparatus (4), and the input port of texture generating apparatus (4) is arranged in the template (7).
4. the device for crystallizing glass sheet material according to claim 3; It is characterized in that: template (7) is set to refractory slab and is arranged on the support that has transfer roller.
5. the device for crystallizing glass sheet material according to claim 3; It is characterized in that: also include feedstock supply unit (1), raw material stick or layering preparation facilities (2) and collating unit (5), the delivery outlet of feedstock supply unit (1) is set to connect with the input port of raw material stick or layering preparation facilities (2), the input port that the delivery outlet of raw material stick or layering preparation facilities (2) is set to cut apart with raw material falling apparatus (3) connects, the delivery outlet that raw material is cut apart falling apparatus (3) is set to connect with the input port of texture generating apparatus (4), the input port of texture generating apparatus (4) is arranged on the template (7), collating unit (5) is arranged in the template (7), feedstock supply unit (1) is set to include work feed bin (11), the material that slips is managed (12), transfer hopper (13) and outfeed belt I (14), transfer hopper (13) is set to expect that by slipping pipe (12) is communicated with work feed bin (11), the port of export at transfer hopper (13) is provided with outfeed belt I (14), raw material stick or layering preparation facilities (2) are set to include work hopper (22), outfeed belt II (23), vibratory sieve (24), drive running gear (21) and guide rail (25), guide rail (25) is arranged on the lower end of the outfeed belt I (14) of feedstock supply unit (1), driving running gear (21) is arranged on the guide rail (25), work hopper (22) is set to and drives running gear (21) and connect, the port of export at work hopper (22) is provided with outfeed belt II (23), the port of export in outfeed belt II (23) is provided with vibratory sieve (24), is provided with level-sensing device in work hopper (22); Collating unit (5) is set to include product surface and strikes off device (51), rotary clout retracting device (52), calibrator (53) and lowering or hoisting gear (54), calibrator (53) is arranged on the upper surface of template (7), lowering or hoisting gear (54) is arranged on the side of calibrator (53), and calibrator (53) is provided with traversing carriage and traversing carriage and is provided with product surface and strikes off device (51) and rotary clout retracting device (52).
6. the device for crystallizing glass sheet material according to claim 3; It is characterized in that: raw material is cut apart falling apparatus (3) and is set to include belt conveyor device I (31), built-in beam (32), location grid plate (33) and supporting plate (34), built-in beam (32) is arranged between two rotating cylinders of belt conveyor device (31) I, location grid plate (33) is arranged on the built-in beam (32), and supporting plate (34) is arranged on the bottom face of location grid plate (33) and is set to and connects with the rotating belt of belt conveyor device (31) I.
7. the device for crystallizing glass sheet material according to claim 6; It is characterized in that: location grid plate (33) is provided with the dividing strip corresponding with the crystallizing glass sheet material texture.
8. the device for crystallizing glass sheet material according to claim 3; It is characterized in that: texture generating apparatus (4) is set to include belt conveyor device II (41), lift texture typing grid (42), slide carriage (43), belt conveyor device III (44) and distributing device (45), lift texture typing grid (42) is arranged on the upper end of belt conveyor device II (41), rear end at lift texture typing grid (42) is provided with distributing device (45), belt conveyor device III (44) is set to connect with belt conveyor device II (41) by slide carriage (43), and template (7) is set to connect with belt conveyor device III (44) by slide carriage (43).
9. the device for crystallizing glass sheet material according to claim 8; It is characterized in that: lift texture typing grid (42) is provided with the pressing plate corresponding with the crystallizing glass sheet material texture.
10. the device for crystallizing glass sheet material according to claim 8; It is characterized in that: the velocity of rotation ratio of belt conveyor device II (41) and belt conveyor device III 44 is set to 1:1.1-1.35.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310137421.4A CN103241047B (en) | 2013-04-19 | 2013-04-19 | For the manufacturing method and apparatus of crystallizing glass sheet material |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310137421.4A CN103241047B (en) | 2013-04-19 | 2013-04-19 | For the manufacturing method and apparatus of crystallizing glass sheet material |
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| CN103241047A true CN103241047A (en) | 2013-08-14 |
| CN103241047B CN103241047B (en) | 2016-01-20 |
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| CN104591788A (en) * | 2014-12-20 | 2015-05-06 | 冯翠兰 | Crystal pattern ceramic and production process thereof |
| CN105130163A (en) * | 2015-06-30 | 2015-12-09 | 江西赣悦光伏玻璃有限公司 | Full-automatic microcrystalline-glass distribution vehicle |
| CN105666674A (en) * | 2016-01-21 | 2016-06-15 | 珠海吉优科技有限公司 | Equipment for manufacturing natural travertine from magnesia cement |
| CN105835219A (en) * | 2016-05-31 | 2016-08-10 | 广西亿品投资有限公司 | Grouting quantifying plate of full-automatic foamed concrete grouting machine |
| CN106288800A (en) * | 2016-08-23 | 2017-01-04 | 东平清阳科技有限公司 | Sintering equipment and texture formation method for marble grain crystallizing glass sheet material |
| CN108247913A (en) * | 2018-01-17 | 2018-07-06 | 福建省东浦科技实业有限公司 | A kind of polychrome apparatus for distributing |
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| CN104591788A (en) * | 2014-12-20 | 2015-05-06 | 冯翠兰 | Crystal pattern ceramic and production process thereof |
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| CN105835219A (en) * | 2016-05-31 | 2016-08-10 | 广西亿品投资有限公司 | Grouting quantifying plate of full-automatic foamed concrete grouting machine |
| CN106288800A (en) * | 2016-08-23 | 2017-01-04 | 东平清阳科技有限公司 | Sintering equipment and texture formation method for marble grain crystallizing glass sheet material |
| CN108247913A (en) * | 2018-01-17 | 2018-07-06 | 福建省东浦科技实业有限公司 | A kind of polychrome apparatus for distributing |
| CN108247913B (en) * | 2018-01-17 | 2024-03-15 | 福建省东浦科技实业有限公司 | Multicolor cloth equipment |
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| CN103241047B (en) | 2016-01-20 |
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