CN103241047B - For the manufacturing method and apparatus of crystallizing glass sheet material - Google Patents

For the manufacturing method and apparatus of crystallizing glass sheet material Download PDF

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Publication number
CN103241047B
CN103241047B CN201310137421.4A CN201310137421A CN103241047B CN 103241047 B CN103241047 B CN 103241047B CN 201310137421 A CN201310137421 A CN 201310137421A CN 103241047 B CN103241047 B CN 103241047B
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raw material
conveying belt
texture
hopper
belt device
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CN201310137421.4A
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CN103241047A (en
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李荧阳
涂伟金
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DONGPING QINGYANG TECHNOLOGY Co Ltd
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DONGPING QINGYANG TECHNOLOGY Co Ltd
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Abstract

A kind of manufacturing method and apparatus for crystallizing glass sheet material, devitrified glass pellet according to part by weight relation be configured to have be separated grid hopper in, open hopper devitrified glass pellet to be fallen according to partitioned mode under gravity have on the belt of rotating speed, the striped template of the segmentation grid corresponding with lines is pressed into lines on belt, coloured for tool colorant is spread in lines, then be transferred on another belt not identical with rotating speed, make tool textured strip raw material connecting shaping, devitrified glass pellet can be made to be divided into stick, there is gap, colorant is added in gap, and extruding is combined again, and then formation marble grain.

Description

For the manufacturing method and apparatus of crystallizing glass sheet material
Technical field
The present invention relates to a kind of manufacturing method and apparatus of sheet material, especially a kind of manufacturing method and apparatus for crystallizing glass sheet material.
Background technology
Crystallizing glass sheet material is not contaminated, be easy to clean, inherent excellent physical and chemical performance, also there is the weather proofing stronger than stone material, the characteristic of against weather in addition, therefore crystallizing glass sheet material is an important dalle, existing crystallizing glass sheet material is pure color plate and the sheet material with simple pit effect mainly, because sheet material is not for having texture, its decorative effect is bad, have impact on the scope of application.
Summary of the invention
In order to overcome above-mentioned technical disadvantages, the object of this invention is to provide a kind of manufacturing method and apparatus for crystallizing glass sheet material, therefore on crystallizing glass sheet material, defining texture striations, meet decoration needs.
For achieving the above object, the technical scheme that the present invention takes is: a kind of manufacture method for crystallizing glass sheet material, the steps include: devitrified glass pellet according to part by weight relation be configured to have be separated grid hopper in, open hopper devitrified glass pellet to be fallen according to partitioned mode under gravity have on the belt of rotating speed, the striped template of the segmentation grid corresponding with lines is pressed into lines on belt, coloured for tool colorant is spread in lines, then be transferred on another belt not identical with rotating speed, make tool textured strip raw material connecting shaping.
The present invention devises, and the velocity of rotation ratio setting of front conveying belt device and rear conveying belt device is 1:1.1-1.35.
A kind of manufacturing installation for crystallizing glass sheet material, be set to include raw material segmentation falling apparatus, the texture generating apparatus with the belt of different rotating speeds and the template with the hopper being separated grid, having in the hopper being separated grid of raw material segmentation falling apparatus is provided with raw material, the delivery outlet of raw material segmentation falling apparatus is set to connect with the input port of texture generating apparatus, and the input port of texture generating apparatus is arranged in a template.
The present invention devises, and template-setup is refractory slab and is arranged on the support with transfer roller.
The present invention devises, also include feedstock supply unit, raw material stick or layering preparation facilities and collating unit, the delivery outlet of feedstock supply unit is set to connect with the input port of raw material stick or layering preparation facilities, the input port that the delivery outlet of raw material stick or layering preparation facilities is set to split with raw material falling apparatus connects, the delivery outlet of raw material segmentation falling apparatus is set to connect with the input port of texture generating apparatus, the input port of texture generating apparatus is arranged in template, collating unit is arranged in a template, feedstock supply unit is set to include work feed bin, feeding tube, transfer hopper and outfeed belt I, transfer hopper is placed through feeding tube and is communicated with work feed bin, the port of export of transfer hopper is provided with outfeed belt I, raw material stick or layering preparation facilities are set to include work hopper, outfeed belt II, vibratory sieve, drive running gear and guide rail, guide rail is arranged on the lower end of the outfeed belt I of feedstock supply unit, running gear is driven to be arranged on guide rail, work hopper is set to connect with driving running gear, the port of export of work hopper is provided with outfeed belt II, the port of export of outfeed belt II is provided with vibratory sieve, level-sensing device is provided with in work hopper, collating unit is set to include product surface scraping device, rotary surplus material recovery device, shaping equipment and lowering or hoisting gear, shaping equipment is arranged on the upper surface of template, lowering or hoisting gear is arranged on the side of shaping equipment, shaping equipment is provided with traversing carriage and on traversing carriage, is provided with product surface scraping device and rotary surplus material recovery device.
The present invention devises, raw material segmentation falling apparatus is set to include conveying belt device I, built-in beam, positioning lattice screen and supporting plate, built-in beam is arranged between two rotating cylinders of conveying belt device I, positioning lattice screen is arranged on built-in beam, and supporting plate is arranged on the bottom face of positioning lattice screen and is set to connect with the rotating belt of conveying belt device I.
The present invention devises, and positioning lattice screen is provided with the dividing strip corresponding with crystallizing glass sheet material texture.
The present invention devises, texture generating apparatus is set to include conveying belt device II, the sizing of lift texture grid, slide carriage, conveying belt device III and distributing device, lift texture sizing grid is arranged on the upper end of conveying belt device II, the rear end of lift texture sizing grid is provided with distributing device, conveying belt device III is placed through slide carriage and connects with conveying belt device II, and template-setup is for connect with conveying belt device III by slide carriage.
The present invention devises, and lift texture sizing grid is provided with the pressing plate corresponding with crystallizing glass sheet material texture.
The present invention devises, and the velocity of rotation ratio setting of conveying belt device II and conveying belt device III is 1:1.1-1.35.
The present invention devises, collating unit is set to include product surface scraping device, rotary surplus material recovery device, shaping equipment and lowering or hoisting gear, shaping equipment is arranged on the upper surface of template, lowering or hoisting gear is arranged on the side of shaping equipment, shaping equipment is provided with traversing carriage and on traversing carriage, is provided with product surface scraping device and rotary surplus material recovery device.
The present invention devises, lowering or hoisting gear is set to frame, telescoping cylinder, elevating lever, driving lever and pallet, pallet is set to inverted L-shaped and is arranged on the two ends of frame, pallet is set to connect with housing slide formula and be provided with spring between pallet and frame, driving lever is arranged on the upper surface of frame and is set to connect with pallet contact, the two ends of driving lever be set to respectively with frame and elevating lever hinged, elevating lever is set to the telescopic end of telescoping cylinder hinged, and telescoping cylinder is arranged in frame.
The present invention devises, and work feed bin is set to the number corresponding with various raw material and the hopper that works is set to the feed bin that works corresponding.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of the manufacturing installation for crystallizing glass sheet material of the present invention:
Fig. 2 is the schematic diagram of feedstock supply unit 1:
Fig. 3 is the schematic diagram of raw material stick or layering preparation facilities 2:
Fig. 4 is the schematic diagram of raw material segmentation falling apparatus 3:
Fig. 5 is the schematic diagram of texture generating apparatus 4:
Fig. 6 is the schematic diagram of collating unit 5.
Detailed description of the invention
Below in conjunction with embodiment, further describe the present invention, following examples are intended to the present invention instead of limitation of the invention further are described.A kind of first embodiment of the manufacture method for crystallizing glass sheet material, the steps include: to make certain thickness rectangle accumulation body with the devitrified glass pellet of the different colours prepared according to Product Process requirement with stick or even laminating form, then, rectangle accumulation body is realized segmentation instantaneously according to product patterning design, and drop on the texture maker that is made up of belt with strip and block rolling, texture sizing grid is divided into several sticks the devitrified glass pellet fallen by Product Process design, texture sizing grid rises and removes, distributing device is trickled down design colours in the gap of bar interblock, under two belt differential motion effects that rotating speed is different, devitrified glass pellet after segmentation is reconfigured together, in anabolic process, devitrified glass pellet stick periphery forms color vestige under squeezing action, and then formation marble grain.
In the present embodiment, the velocity of rotation ratio setting of front conveying belt device and rear conveying belt device is 1:1.1.
For second embodiment of the manufacture method of crystallizing glass sheet material, the velocity of rotation ratio setting of front conveying belt device and rear conveying belt device is 1:1.35.
For the 3rd embodiment of the manufacture method of crystallizing glass sheet material, the velocity of rotation ratio setting of front conveying belt device and rear conveying belt device is 1:1.25.
A kind of first embodiment of the manufacturing installation for crystallizing glass sheet material, be set to include feedstock supply unit 1, raw material stick or layering preparation facilities 2, raw material segmentation falling apparatus 3, texture generating apparatus 4, collating unit 5 and template 7, the delivery outlet of feedstock supply unit 1 is set to connect with the input port of raw material stick or layering preparation facilities 2, the input port that the delivery outlet of raw material stick or layering preparation facilities 2 is set to split with raw material falling apparatus 3 connects, the delivery outlet of raw material segmentation falling apparatus 3 is set to connect with the input port of texture generating apparatus 4, the input port of texture generating apparatus 4 is arranged in template 7, collating unit 5 is arranged in template 7.
In the present embodiment, template 7 is set to refractory slab and is arranged on the support with transfer roller.
In the present embodiment, feedstock supply unit 1 is set to include work feed bin 11, feeding tube 12, transfer hopper 13 and outfeed belt I 14, transfer hopper 13 is placed through feeding tube 12 and is communicated with work feed bin 11, and the port of export of transfer hopper 13 is provided with outfeed belt I 14.
In the present embodiment, raw material stick or layering preparation facilities 2 are set to include work hopper 22, outfeed belt II 23, vibratory sieve 24, drive running gear 21 and guide rail 25, guide rail 25 is arranged on the lower end of the outfeed belt I 14 of feedstock supply unit 1, running gear 21 is driven to be arranged on guide rail 25, work hopper 22 is set to connect with driving running gear 21, the port of export of work hopper 22 is provided with outfeed belt II 23, the port of export of outfeed belt II 23 is provided with vibratory sieve 24, in work hopper 22, is provided with level-sensing device.
In the present embodiment, raw material segmentation falling apparatus 3 is set to include conveying belt device I 31, built-in beam 32, positioning lattice screen 33 and supporting plate 34, built-in beam 32 is arranged between two rotating cylinders of conveying belt device 31 I, positioning lattice screen 33 is arranged on built-in beam 32, and supporting plate 34 is arranged on the bottom face of positioning lattice screen 33 and is set to connect with the rotating belt of conveying belt device 31 I.
In the present embodiment, positioning lattice screen 33 is provided with the dividing strip corresponding with crystallizing glass sheet material texture.
In the present embodiment, texture generating apparatus 4 is set to include conveying belt device II 41, the sizing of lift texture grid 42, slide carriage 43, conveying belt device III 44 and distributing device 45, lift texture sizing grid 42 is arranged on the upper end of conveying belt device II 41, the rear end of lift texture sizing grid 42 is provided with distributing device 45, conveying belt device III 44 is placed through slide carriage 43 and connects with conveying belt device II 41, and template 7 is placed through slide carriage 43 and connects with conveying belt device III 44.
In the present embodiment, lift texture sizing grid 42 is provided with the pressing plate corresponding with crystallizing glass sheet material texture.
In the present embodiment, the velocity of rotation ratio setting of conveying belt device II 41 and conveying belt device III 44 is 1:1.1.
In the present embodiment, collating unit 5 is set to include product surface scraping device 51, rotary surplus material recovery device 52, shaping equipment 53 and lowering or hoisting gear 54, shaping equipment 53 is arranged on the upper surface of template 7, lowering or hoisting gear 54 is arranged on the side of shaping equipment 53, shaping equipment 53 is provided with traversing carriage and on traversing carriage, is provided with product surface scraping device 51 and rotary surplus material recovery device 52.
In the present embodiment, lowering or hoisting gear 54 is set to frame 541, telescoping cylinder 542, elevating lever 543, driving lever 544 and pallet 545, pallet 545 is set to inverted L-shaped and is arranged on the two ends of frame 541, pallet 545 is set to connect with frame 541 slidingtype and be provided with spring between pallet 545 and frame 541, driving lever 544 is arranged on the upper surface of frame 541 and is set to connect with pallet 545 contact, the two ends of driving lever 544 be set to respectively with frame 541 and elevating lever 543 hinged, elevating lever 543 is set to the telescopic end of telescoping cylinder 542 hinged, telescoping cylinder 542 is arranged in frame 541.
The flexible elevating lever 543 that drives of telescoping cylinder 542 moves up and down, thus makes driving lever 544 stir pallet 545, catches template 7 by pallet 545.
In the present embodiment, the feed bin 11 that works is set to the number corresponding with various raw material and the hopper 22 that works is set to the feed bin 11 that works corresponding.
Raw materials for production are stored in work feed bin 11, flow in transfer hopper 13 by feeding tube 12, material is when needs feed, raw material feeds in corresponding work hopper 22 by outfeed belt I 14 in time, work hopper 22 is by outfeed belt II 23 blanking in succession, after vibratory sieve 24 homogenizing, raw material drops on positioning lattice screen 33 and supporting plate 34, and fixed by positioning lattice screen 33, under conveying belt device 31 I acts on, supporting plate 34 detaches rapidly, devitrified glass pellet is just separated instantaneously by positioning lattice screen 33, and drop on conveying belt device II 41 with strip and block rolling, the devitrified glass pellet dropped on conveying belt device II 41 is lifting formula texture sizing grid 42 and is divided into several sticks by technological design, lift texture sizing grid 42 rises and removes, distributing device 45 is trickled down design colours in the gap of bar interblock, under the differential motion effect of the different conveying belt device III 44 of rotating speed, devitrified glass pellet after segmentation is reconfigured together, in anabolic process, devitrified glass pellet stick periphery forms color vestige under squeezing action, and then formation marble grain.The devitrified glass pellet that cloth is good is taped against in the template 7 of refractory slab through slide carriage 43, the devitrified glass pellet that cloth is good is pressed after product requirement sizing through lift product specification shaping equipment 53, clout is reclaimed by rotary surplus material recovery device 52, strike off through product surface scraping device 51 again, be transported to subsequent processing through lowering or hoisting gear 54.
For second embodiment of the manufacturing installation of crystallizing glass sheet material, the velocity of rotation ratio setting of conveying belt device II 41 and conveying belt device III 44 is 1:1.35.
For the 3rd embodiment of the manufacturing installation of crystallizing glass sheet material, the velocity of rotation ratio setting of conveying belt device II 41 and conveying belt device III 44 is 1:1.25.
The present invention has lower feature:
1, owing to devising feedstock supply unit, can ensure there is material all the time in transfer hopper, when needs feed, raw material feeds in the work hopper of raw material stick or layering preparation facilities by discharging belt conveyer in time, ensures the stable operation of subsequent processing.。
2, owing to devising raw material stick or layering preparation facilities, can according to the requirement of product, each work hopper difference, discharging successively, ensure the color effect of microcrystal glass plate.
3, owing to devising raw material segmentation falling apparatus, the devitrified glass pellet that cloth can be made good is separated instantaneously by location grid, and drops on the differential belt of texture generating apparatus with strip and block rolling.
4, owing to devising texture generating apparatus, devitrified glass pellet can be made to be divided into stick, occur gap, in gap, add colorant, and extruding is combined again, and then form marble grain.
5, owing to devising collating unit, can clout be reclaimed, supply difference material, and scrape plane surface, ensure that the microcrystal glass plate surfacing of firing is smooth.
Under distribution of color, barrier between different departments, the recoil of rolling whereabouts such as to hit at the multiple factors effect, the marble grain formed shows color stacked effect from the superficial to the deep and shade sets off lower stereoeffect, presents lithotome polychrome, the quality sense of solid and the space of a whole page changeableization, the sense of polymorphic level dynamic combined preferably.
Above-described embodiment is provided by the present invention for a kind of way of realization in the manufacturing method and apparatus technical field of crystallizing glass sheet material; according to other distortion of scheme provided by the present invention; the composition increased or reduce wherein or step; or the present invention is used for other the technical field close with the present invention, all belongs to protection scope of the present invention.

Claims (4)

1. the manufacturing installation for crystallizing glass sheet material, it is characterized in that: be set to include raw material segmentation falling apparatus (3) with the hopper being separated grid, the texture generating apparatus (4) with the belt of different rotating speeds and template (7), having in the hopper being separated grid of raw material segmentation falling apparatus (3) is provided with raw material, the delivery outlet of raw material segmentation falling apparatus (3) is set to connect with the input port of texture generating apparatus (4), and the input port of texture generating apparatus (4) is arranged in template (7);
Template (7) is set to refractory slab and is arranged on the support with transfer roller;
Also include feedstock supply unit (1), raw material stick or layering preparation facilities (2) and collating unit (5), the delivery outlet of feedstock supply unit (1) is set to connect with the input port of raw material stick or layering preparation facilities (2), the input port that the delivery outlet of raw material stick or layering preparation facilities (2) is set to split with raw material falling apparatus (3) connects, the delivery outlet of raw material segmentation falling apparatus (3) is set to connect with the input port of texture generating apparatus (4), the input port of texture generating apparatus (4) is arranged in template (7), collating unit (5) is arranged in template (7), feedstock supply unit (1) is set to include work feed bin (11), feeding tube (12), transfer hopper (13) and outfeed belt I (14), transfer hopper (13) is placed through feeding tube (12) and is communicated with work feed bin (11), the port of export of transfer hopper (13) is provided with outfeed belt I (14), raw material stick or layering preparation facilities (2) are set to include work hopper (22), outfeed belt II (23), vibratory sieve (24), drive running gear (21) and guide rail (25), guide rail (25) is arranged on the lower end of the outfeed belt I (14) of feedstock supply unit (1), running gear (21) is driven to be arranged on guide rail (25), work hopper (22) is set to connect with driving running gear (21), the port of export of work hopper (22) is provided with outfeed belt II (23), the port of export of outfeed belt II (23) is provided with vibratory sieve (24), level-sensing device is provided with in work hopper (22), collating unit (5) is set to include product surface scraping device (51), rotary surplus material recovery device (52), shaping equipment (53) and lowering or hoisting gear (54), shaping equipment (53) is arranged on the upper surface of template (7), lowering or hoisting gear (54) is arranged on the side of shaping equipment (53), shaping equipment (53) is provided with traversing carriage and on traversing carriage, is provided with product surface scraping device (51) and rotary surplus material recovery device (52),
Raw material segmentation falling apparatus (3) is set to include conveying belt device I (31), built-in beam (32), positioning lattice screen (33) and supporting plate (34), built-in beam (32) is arranged between two rotating cylinders of conveying belt device I (31), positioning lattice screen (33) is arranged on built-in beam (32), and supporting plate (34) is arranged on the bottom face of positioning lattice screen (33) and is set to connect with the rotating belt of conveying belt device I (31);
Texture generating apparatus (4) is set to include conveying belt device II (41), lift texture sizing grid (42), slide carriage (43), conveying belt device III (44) and distributing device (45), lift texture sizing grid (42) is arranged on the upper end of conveying belt device II (41), the rear end of lift texture sizing grid (42) is provided with distributing device (45), conveying belt device III (44) is placed through slide carriage (43) and connects with conveying belt device II (41), template (7) is placed through slide carriage (43) and connects with conveying belt device III (44).
2. the manufacturing installation for crystallizing glass sheet material according to claim 1, is characterized in that: positioning lattice screen (33) is provided with the dividing strip corresponding with crystallizing glass sheet material texture.
3. the manufacturing installation for crystallizing glass sheet material according to claim 1, is characterized in that: lift texture sizing grid (42) is provided with the pressing plate corresponding with crystallizing glass sheet material texture.
4. the manufacturing installation for crystallizing glass sheet material according to claim 1, is characterized in that: the velocity of rotation ratio setting of conveying belt device II (41) and conveying belt device III 44 is 1:1.1-1.35.
CN201310137421.4A 2013-04-19 2013-04-19 For the manufacturing method and apparatus of crystallizing glass sheet material Active CN103241047B (en)

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CN104591788A (en) * 2014-12-20 2015-05-06 冯翠兰 Crystal pattern ceramic and production process thereof
CN105130163B (en) * 2015-06-30 2018-07-06 江西赣悦光伏玻璃有限公司 Full-automatic devitrified glass charge car
CN105666674B (en) * 2016-01-21 2018-12-14 珠海吉优科技有限公司 A kind of magnesia cement natural cavity stone equipment
CN105835219B (en) * 2016-05-31 2017-12-26 广西亿品投资有限公司 Full-automatic foaming concrete grouting machine slip casting quantitative disk
CN106288800B (en) * 2016-08-23 2019-05-07 东平清阳科技有限公司 Sintering equipment and texture formation method for marble grain crystallizing glass sheet material
CN108247913B (en) * 2018-01-17 2024-03-15 福建省东浦科技实业有限公司 Multicolor cloth equipment

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CN2830033Y (en) * 2005-05-26 2006-10-25 霍亦恩 Pattern fabrics appts for bricks press
CN201092084Y (en) * 2007-07-30 2008-07-30 霍翼星 Peripheral combined type ornamentation material distributing device of ceramic automatic brick press
CN101648406B (en) * 2009-09-03 2011-09-07 黄建平 Material distributing technology and equipment of porcelanic ashlar texture brick
CN202878470U (en) * 2012-09-27 2013-04-17 广东博德精工建材有限公司 Artificial marble material distribution equipment
CN203344600U (en) * 2013-04-19 2013-12-18 东平清阳科技有限公司 Manufacturing device for glass-ceramic plates

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