CN203726611U - Burden distribution apparatus of multi-texture combined ceramic tiles - Google Patents
Burden distribution apparatus of multi-texture combined ceramic tiles Download PDFInfo
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- CN203726611U CN203726611U CN201320797815.8U CN201320797815U CN203726611U CN 203726611 U CN203726611 U CN 203726611U CN 201320797815 U CN201320797815 U CN 201320797815U CN 203726611 U CN203726611 U CN 203726611U
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- blanking roller
- blanking
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- 238000009826 distribution Methods 0.000 title claims abstract description 16
- 239000000919 ceramic Substances 0.000 title abstract description 3
- 239000000463 material Substances 0.000 claims abstract description 40
- 230000000694 effects Effects 0.000 claims abstract description 29
- 239000000843 powder Substances 0.000 claims abstract description 13
- 238000003860 storage Methods 0.000 claims description 36
- 239000003595 mist Substances 0.000 claims description 30
- 239000004744 fabric Substances 0.000 claims description 24
- 238000005491 wire drawing Methods 0.000 claims description 15
- 230000015572 biosynthetic process Effects 0.000 claims description 14
- 239000011449 brick Substances 0.000 claims description 14
- 210000000038 chest Anatomy 0.000 claims description 12
- 239000006052 feed supplement Substances 0.000 claims description 3
- 230000007246 mechanism Effects 0.000 claims description 3
- 230000008901 benefit Effects 0.000 abstract description 2
- 230000000712 assembly Effects 0.000 abstract 1
- 238000000429 assembly Methods 0.000 abstract 1
- 239000000047 product Substances 0.000 description 9
- 238000005516 engineering process Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 239000004575 stone Substances 0.000 description 4
- 239000004579 marble Substances 0.000 description 3
- 238000013016 damping Methods 0.000 description 2
- 238000003872 feeding technique Methods 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000004590 computer program Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 239000010437 gem Substances 0.000 description 1
- 229910001751 gemstone Inorganic materials 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
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- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The utility model relates to a burden distribution apparatus of multi-texture combined ceramic tiles. The burden distribution apparatus comprises a system formed by 30 grinder material feeding systems and an integral conveying belt. The 30 grinder material feeding systems are controlled by a controller to achieve micro powder fineness control and feeding control. The integral conveying belt conveys micro powder with texture effects to a press for pressing. The burden distribution apparatus concretely comprises a combination blanking roller a (1), a combination blanking roller b (2), a combination blanking roller c (3), a texture collecting box (4) and a fidelity grating (5). The integral conveying belt is positioned under the above all assemblies to send texture micro powder and lines formed by the combination blanking roller a (1), the combination blanking roller b (2) and the combination blanking roller c (3) to the texture collecting box (4), and then the collected materials are sent by the fidelity grating (5) to the press to be pressed and molded. Compared with the prior art, the burden distribution apparatus has the advantages of enabling products to have natural and smooth textures and lines, being highly controllable, enabling products to be wide in design range, etc.
Description
Technical field
The utility model relates to a kind of preparation of ceramic tile, especially relates to a kind of distribution device of many texture-combined pottery brick.
Background technology
Imitate at present marble grain tile product, in technology, mainly contain two kinds: twice Strand Feeding Technique of vitrified tile micro mist; Glazing brick inkjet technology.
1. twice Strand Feeding Technique of vitrified tile micro mist
Texture color changes less, and position fixes, relatively natural marble, and texture change, colorful degree are still weak.
2. glazing brick inkjet technology
Imitative stone effect is true to nature, but glazing product surface hardness be lower than 4 grades (polished bricks can reach 6~7 grades), and product is not wear-resisting, and use occasion is extremely restricted.
Summary of the invention
The purpose of this utility model is exactly the distribution device that a kind of many texture-combined pottery brick is provided in order to overcome the defect that above-mentioned prior art exists.
The purpose of this utility model can be achieved through the following technical solutions: a kind of distribution device of many texture-combined pottery brick, it is characterized in that, comprise by 30 sander feeding systems and a system that overall belt conveyor forms, wherein complete the control of micro mist fineness control feed by 30 sander feeding systems of controller control, the micro mist with grain effect is delivered into press compacting by entirety belt conveyor, specifically comprises:
Combination blanking roller a, collects micro mist in advance, forms silk ribbon line, band shape and rotates texture, comprises the combination of six group blanking rollers, and each blanking roller combination comprises fabric storage bin hopper, and blanking roller, vibrations and the switch air valve of the setting of fabric storage bin hopper below;
Combination blanking roller b, forms triangle or runs through spot shape strand line, bulk decorative pattern, comprises the combination of carving roller, the combination of profile of tooth roller, the combination of linear marking roller and the combination of lines roller;
Combination blanking roller c, the combination of performance lines, cloud run through texture and wire drawing texture, comprise and form the roller combination of cloud and frosted finish effect texture and form frosted the roller combination of carrying wire drawing texture secretly;
Texture collecting box, collects texture material, reclaims and expects and feed supplement;
Fidelity grid, send and collects material entrance pressure machine die cavity;
Described overall belt conveyor is positioned at above-mentioned each assembly below, texture micro mist, the lines of combination blanking roller a, combination blanking roller b and combination blanking roller c formation are sent to texture collecting box, then send collection material entrance pressure machine die cavity compressing by fidelity grid.
Carving roller combination described in combination blanking roller b comprises the inclination stock chest of three blanking roller combinations and below setting thereof and the carving roller that stock chest below arranges, described blanking roller combination comprises storage bin hopper, and blanking roller and the vibration switch air valve of the setting of storage bin hopper below;
Described profile of tooth roller combines by six fabric storage bin hoppers, and blanking roller, vibrations and switch air valve that each fabric storage bin hopper below arranges form;
Described linear marking roller combination comprises two stock chests that three blanking roller combinations and below thereof arrange, and the swash plate rotating mechanism of stock chest below setting;
Described lines roller combines by two fabric storage bin hoppers, and blanking roller, vibrations and switch air valve that each fabric storage bin hopper below arranges form.
The roller combination of the formation cloud described in combination blanking roller c and frosted finish effect texture comprises flat oblique belt, the advance hopper that five blanking roller combinations and below thereof arrange, described blanking roller combination comprises storage bin hopper, and blanking roller and the vibration switch air valve of the setting of storage bin hopper below;
The roller combination that wire drawing texture is carried in described formation frosted secretly comprises the flat oblique belt that five blanking roller combinations and below thereof arrange, and described blanking roller combination comprises storage bin hopper, and the blanking roller and the vibration switch air valve that below storage bin hopper, arrange.
Described texture collecting box is one and is close to the hard-wired rectangular semiclosed casing of overall belt conveyor, and front openings, is convenient to powder on overall belt conveyor and enters casing; There is gate centre, and rear side has flashboard that can switch; In the middle of controller control, gate is mentioned, and rear side flashboard cuts out, and collects texture material, after having collected, and middle closing gate, rear side flashboard is opened, and overall belt conveyor is collected material strip by rear portion and is gone out.
Use the distribution device of described many texture-combined pottery brick to carry out a technique for cloth, it is characterized in that, comprise the following steps:
(1) rotation and the switch of blanking roller, vibrations and the switch air valve being combined by six group blanking rollers in controller control combination blanking roller a, to control blanking position, discharge quantity, form silk ribbon shape texture, under drop on overall belt conveyor, deliver to combination blanking roller b below;
(2) the blanking position and the discharge quantity that combine by the combination of carving roller, the combination of profile of tooth roller, the linear marking roller of control combination blanking roller b, each micro-powder part is covered on step (1) gained micro mist material a, part is scattered on overall belt conveyor, forms mottled triangle, perforation strand shape and bulk decorative pattern texture; Then gained micro mist material b is transported under the combination of lines roller, it is upper that the lines micro mist of lines roller combination blanking covers micro mist material b, and gained micro mist material c is delivered to combination blanking roller c below;
(3) the roller combination that forms cloud and frosted finish effect texture is by five blanking roller combination blankings flat oblique belt thereunder, and the slope of this flat oblique belt is provided with advance hopper, and rewinding forms the texture of cloud and frosted finish effect; Described formation frosted is carried the roller combination of wire drawing texture secretly by five blanking roller combination blankings flat oblique belt thereunder, under this flat oblique belt, expects on overall belt conveyor, and the texture of wire drawing grain effect is carried in formation frosted secretly; The texture powder interval that wire drawing grain effect is carried in the texture powder of cloud and frosted finish effect and frosted secretly covers micro mist material c and gap, the mutual stack that micro mist material now has, what have has a style of one's own, and is distributed on overall belt conveyor, enters texture collecting box district by overall Belt Conveying;
(4) the middle gate of controller control texture collecting box is mentioned, and rear side flashboard cuts out, and collects texture material, after collection completes, middle closing gate, rear side flashboard is opened, entirety belt conveyor is collected material strip by rear portion and is gone out, and reclaimed materials covers in the above subsequently, sends in fidelity grid;
(5) base-material of fidelity grid and the funnel and base material before it moves to press die cavity, completes twice filler process suppress by press.
Form the principle of lines textures: the utility model has utilized micro mist to be difficult for diffusion, transport with casing baffle plate damping at belt and close up and can cause extruding, filling room phenomenon.The micro mist at interval and lines material are subject to belt movement to be aggregated in the edge of fabric above, then are subject to the crowded formation texture interlayer that pushes away of the main fabric that belt transports below, occur cranky hachure and the texture of various shapes.
Innovative point: the baiting structure from combination blanking roller a to combination blanking roller b, the place mat of powder on overall belt conveyor, is all drawout, has had the damping of rewinding casing to collect extruding, just forms the desired texture of reaching of blanking control above.And product will be reached imitative stone ideal effect, each region feed according to technological parameter instruction, is controlled length, width, the interval time of blanking by program, in conjunction with the matched combined of 7 kinds of colors, and organically formation and modification multiterminal, imitative stone vitreous product lucuriant in design.
Compare with effect from current production parian product technology feature, the utlity model has following advantage:
One. product texture lines are natural and tripping, and imitation marble effect is true to nature: according to natural stone texture lines, adjust by technical parameter, can produce texture contrast large, color is abundant, the product of dark system, if the texture of every tile is pressed grain effect paving in the same way, there is the effect of large connecting plate.
Two. controllability is strong: in order to reach overall grain effect, the situation of its 7 kinds of fabrics is subject to computer program control, and blanking ratio is fixed, although every texture shape changes, its background color is consistent.
Three. product design scope is wide: because its grain effect has natural and tripping property, so can apply its technology and develop the vitrified tile of famous and precious stone texture effect.
Brief description of the drawings
Fig. 1 is the fabric construction schematic diagram of invention.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the utility model is elaborated.
Embodiment 1
As shown in Figure 1, a kind of distribution device of many texture-combined pottery brick, comprise by 30 sander feeding systems and a system that overall belt conveyor forms, wherein complete the control of micro mist fineness control feed by 30 sander feeding systems of controller control, the micro mist with grain effect is delivered into press compacting by entirety belt conveyor, specifically comprises:
Combination blanking roller a1, collects micro mist in advance, forms silk ribbon line, band shape and rotates texture, comprises the combination of six group blanking rollers, and each blanking roller combination comprises fabric storage bin hopper, and blanking roller, vibrations and the switch air valve of the setting of fabric storage bin hopper below;
Combination blanking roller b2, forms triangle or runs through spot shape strand line, bulk decorative pattern, comprises carving roller combination 6, profile of tooth roller combination 7, the combination 8 of linear marking roller and lines roller combination 9; Described carving roller combination 6 comprises the inclination stock chest of three blanking roller combinations and below setting thereof and the carving roller that stock chest below arranges, described blanking roller combination comprises storage bin hopper, and blanking roller and the vibration switch air valve of the setting of storage bin hopper below; Described profile of tooth roller combination 7 is by six fabric storage bin hoppers, and blanking roller, vibrations and switch air valve that each fabric storage bin hopper below arranges form; Described linear marking roller combination 8 comprises two stock chests that three blanking roller combinations and below thereof arrange, and the swash plate rotating mechanism of stock chest below setting; Described lines roller combination 9 is by two fabric storage bin hoppers, and blanking roller, vibrations and switch air valve that each fabric storage bin hopper below arranges form.
Combination blanking roller c3, the combination of performance lines, cloud run through texture and wire drawing texture, comprise and form the roller combination 10 of cloud and frosted finish effect texture and form frosted the roller combination 11 of carrying wire drawing texture secretly; Described formation cloud and the roller of frosted finish effect texture combination 10 comprise flat oblique belt, the advance hopper that five blanking roller combinations and below thereof arrange, described blanking roller combination comprises storage bin hopper, and blanking roller and the vibration switch air valve of the setting of storage bin hopper below; The roller combination 11 that wire drawing texture is carried in described formation frosted secretly comprises the flat oblique belt that five blanking roller combinations and below thereof arrange, and described blanking roller combination comprises storage bin hopper, and the blanking roller and the vibration switch air valve that below storage bin hopper, arrange.
Texture collecting box 4, collects texture material, reclaims and expects and feed supplement; Described texture collecting box 4 is one and is close to the hard-wired rectangular semiclosed casing of overall belt conveyor, and front openings, is convenient to powder on overall belt conveyor and enters casing; There is gate centre, and rear side has flashboard that can switch; In the middle of controller control, gate is mentioned, and rear side flashboard cuts out, and collects texture material, after having collected, and middle closing gate, rear side flashboard is opened, and overall belt conveyor is collected material strip by rear portion and is gone out.
Fidelity grid 5, send and collects material entrance pressure machine die cavity;
Described overall belt conveyor 12 is positioned at above-mentioned each assembly below, texture micro mist, the lines of combination blanking roller a1, combination blanking roller b2 and combination blanking roller c3 formation are sent to texture collecting box 4, then send collection material entrance pressure machine die cavity compressing by fidelity grid 5.
Use the distribution device of above-mentioned many texture-combined pottery brick to carry out the technique of cloth, comprise the following steps:
(1) rotation and the switch of blanking roller, vibrations and the switch air valve being combined by six group blanking rollers in controller control combination blanking roller a1, to control blanking position, discharge quantity, form silk ribbon shape texture, under drop on overall belt conveyor 12, deliver to combination blanking roller b2 below;
(2) combine blanking position and the discharge quantity of (8) by carving roller combination 6, profile of tooth roller combination 7, the linear marking roller of control combination blanking roller b2, each micro-powder part is covered on step 1 gained micro mist material a, part is scattered on overall belt conveyor, forms mottled triangle, perforation strand shape and bulk decorative pattern texture; Then gained micro mist material b is transported to lines roller combination 9 times, the lines micro mist that lines roller combines 9 blankings covers micro mist material b above, and gained micro mist material c is delivered to combination blanking roller c3 below;
(3) the roller combination 10 that forms cloud and frosted finish effect texture is by five blanking roller combination blankings flat oblique belt thereunder, and the slope of this flat oblique belt is provided with advance hopper, and rewinding forms the texture of cloud and frosted finish effect; Described formation frosted is carried the roller combination 11 of wire drawing texture secretly by five blanking roller combination blankings flat oblique belt thereunder, under this flat oblique belt, expects on overall belt conveyor, and the texture of wire drawing grain effect is carried in formation frosted secretly; The texture powder interval that wire drawing grain effect is carried in the texture powder of cloud and frosted finish effect and frosted secretly covers micro mist material c and gap, the mutual stack that micro mist material now has, what have has a style of one's own, and is distributed on overall belt conveyor, enters texture collecting box 4th district by overall Belt Conveying;
(4) the middle gate of controller control texture collecting box 4 is mentioned, and rear side flashboard cuts out, and collects texture material, after collection completes, middle closing gate, rear side flashboard is opened, entirety belt conveyor is collected material strip by rear portion and is gone out, and reclaimed materials covers in the above subsequently, sends in fidelity grid 5;
(5) base-material of fidelity grid 5 and the funnel and base material before it moves to press die cavity, completes twice filler process suppress by press.
Claims (4)
1. the distribution device of texture-combined pottery brick more than a kind, it is characterized in that, comprise by 30 sander feeding systems and a system that overall belt conveyor forms, wherein complete the control of micro mist fineness control feed by 30 sander feeding systems of controller control, the micro mist with grain effect is delivered into press compacting by entirety belt conveyor, specifically comprises:
Combination blanking roller a(1), collect in advance micro mist, form silk ribbon line, band shape and rotate texture, comprise the combination of six group blanking rollers, each blanking roller combination comprises fabric storage bin hopper, and blanking roller, vibrations and the switch air valve of the setting of fabric storage bin hopper below;
Combination blanking roller b(2), form triangle or run through spot shape strand line, bulk decorative pattern, comprise carving roller combination (6), profile of tooth roller combination (7), linear marking roller combination (8) and lines roller combination (9);
Combination blanking roller c(3), the combination of performance lines, cloud run through texture and wire drawing texture, comprise and form the roller combination (10) of cloud and frosted finish effect texture and form frosted the roller combination (11) of carrying wire drawing texture secretly;
Texture collecting box (4), collects texture material, reclaims and expects and feed supplement;
Fidelity grid (5), send and collects material entrance pressure machine die cavity;
Described overall belt conveyor is positioned at above-mentioned each assembly below, to combine blanking roller a(1), combination blanking roller b(2) and combination blanking roller c(3) the texture micro mist, the lines that form are sent to texture collecting box (4), then sent to collect by fidelity grid (5) and expect that entrance pressure machine die cavity is compressing.
2. the distribution device of a kind of many texture-combined pottery brick according to claim 1, it is characterized in that, combination blanking roller b(2) described in carving roller combination (6) comprise the carving roller that inclination stock chest that three blanking rollers combinations and below thereof arrange and stock chest below arrange, described blanking roller combination comprises storage bin hopper, and blanking roller and the vibration switch air valve of the setting of storage bin hopper below;
Described profile of tooth roller combination (7) is by six fabric storage bin hoppers, and blanking roller, vibrations and switch air valve that each fabric storage bin hopper below arranges form;
Described linear marking roller combination (8) comprises two stock chests that three blanking roller combinations and below thereof arrange, and the swash plate rotating mechanism of stock chest below setting;
Described lines roller combination (9) is by two fabric storage bin hoppers, and blanking roller, vibrations and switch air valve that each fabric storage bin hopper below arranges form.
3. the distribution device of a kind of many texture-combined pottery brick according to claim 1, it is characterized in that, combination blanking roller c(3) described in formation cloud and the roller combination (10) of frosted finish effect texture comprise flat oblique belt, the advance hopper that five blanking rollers combinations and below thereof arrange, described blanking roller combination comprises storage bin hopper, and blanking roller and the vibration switch air valve of the setting of storage bin hopper below;
The roller combination (11) that wire drawing texture is carried in described formation frosted secretly comprises the flat oblique belt that five blanking roller combinations and below thereof arrange, and described blanking roller combination comprises storage bin hopper, and the blanking roller and the vibration switch air valve that below storage bin hopper, arrange.
4. the distribution device of a kind of many texture-combined pottery brick according to claim 1, it is characterized in that, described texture collecting box (4) is one and is close to the hard-wired rectangular semiclosed casing of overall belt conveyor, and front openings, is convenient to powder on overall belt conveyor and enters casing; There is gate centre, and rear side has flashboard that can switch; In the middle of controller control, gate is mentioned, and rear side flashboard cuts out, and collects texture material, after having collected, and middle closing gate, rear side flashboard is opened, and overall belt conveyor is collected material strip by rear portion and is gone out.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201320797815.8U CN203726611U (en) | 2013-12-05 | 2013-12-05 | Burden distribution apparatus of multi-texture combined ceramic tiles |
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CN201320797815.8U CN203726611U (en) | 2013-12-05 | 2013-12-05 | Burden distribution apparatus of multi-texture combined ceramic tiles |
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CN201320797815.8U Expired - Lifetime CN203726611U (en) | 2013-12-05 | 2013-12-05 | Burden distribution apparatus of multi-texture combined ceramic tiles |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104690817A (en) * | 2013-12-05 | 2015-06-10 | 江西斯米克陶瓷有限公司 | Material distribution device and process for multi-texture combined fine earthenware tiles |
CN106738211A (en) * | 2016-12-05 | 2017-05-31 | 广东格莱斯陶瓷有限公司 | Make the apparatus for distributing of schistose granular pattern element zoning |
-
2013
- 2013-12-05 CN CN201320797815.8U patent/CN203726611U/en not_active Expired - Lifetime
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104690817A (en) * | 2013-12-05 | 2015-06-10 | 江西斯米克陶瓷有限公司 | Material distribution device and process for multi-texture combined fine earthenware tiles |
CN104690817B (en) * | 2013-12-05 | 2017-08-11 | 江西斯米克陶瓷有限公司 | The distribution device and technique of a kind of multi-texturing combination pottery brick |
CN106738211A (en) * | 2016-12-05 | 2017-05-31 | 广东格莱斯陶瓷有限公司 | Make the apparatus for distributing of schistose granular pattern element zoning |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C56 | Change in the name or address of the patentee | ||
CP01 | Change in the name or title of a patent holder |
Address after: 331132 Fengcheng Yichun Jiangxi fine ceramics industry base Patentee after: Jiangxi CIMIC Ceramic Co.,Ltd. Patentee after: Shanghai Yuexin Health Group Co.,Ltd. Address before: 331132 Fengcheng Yichun Jiangxi fine ceramics industry base Patentee before: Jiangxi CIMIC Ceramic Co.,Ltd. Patentee before: SHANGHAI CIMIC HOLDINGS Co.,Ltd. |
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CX01 | Expiry of patent term | ||
CX01 | Expiry of patent term |
Granted publication date: 20140723 |