CN104690817B - The distribution device and technique of a kind of multi-texturing combination pottery brick - Google Patents

The distribution device and technique of a kind of multi-texturing combination pottery brick Download PDF

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Publication number
CN104690817B
CN104690817B CN201310652144.0A CN201310652144A CN104690817B CN 104690817 B CN104690817 B CN 104690817B CN 201310652144 A CN201310652144 A CN 201310652144A CN 104690817 B CN104690817 B CN 104690817B
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Prior art keywords
roller
combination
texture
blanking
micro mist
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CN104690817A (en
Inventor
李慈雄
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Yuexin Health Group Co Ltd
JIANGXI CIMIC TILE CO Ltd
Original Assignee
Shanghai Yuexin Health Group Co Ltd
JIANGXI CIMIC TILE CO Ltd
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Priority to CN201310652144.0A priority Critical patent/CN104690817B/en
Publication of CN104690817A publication Critical patent/CN104690817A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0215Feeding the moulding material in measured quantities from a container or silo
    • B28B13/0225Feeding specific quantities of material at specific locations in the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0215Feeding the moulding material in measured quantities from a container or silo

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)

Abstract

The present invention relates to a kind of distribution device of multi-texturing combination pottery brick and technique, system including being made up of 30 sander feeding systems and an overall belt conveyor, wherein 30 sander feeding systems are controlled to complete the control feed control of micro mist fineness by controller, the micro mist with grain effect is conveyed and suppressed into press by overall belt conveyor.Compared with prior art, the present invention has the advantages that product texture lines are natural and tripping, controllability is strong, product design scope is wide.

Description

The distribution device and technique of a kind of multi-texturing combination pottery brick
Technical field
The present invention relates to a kind of preparation of ceramic tile, the distribution device and work of pottery brick are combined more particularly, to a kind of multi-texturing Skill.
Background technology
Imitating at present in marble grain tile product, technology mainly has two kinds:Vitrified tile micro mist cloth skill twice Art;Glazing brick inkjet technology.
1. vitrified tile micro mist Strand Feeding Technique twice
Texture color change is less, and position is fixed, and compares natural marble, and texture change, many chromas are still weak.
2. glazing brick inkjet technology
Imitation stone effect is true to nature, but glazing product surface hardness be less than 4 grades (polished bricks can reach 6~7 grades), product intolerant to Mill, use occasion is extremely restricted.
The content of the invention
It is an object of the present invention to overcome the above-mentioned drawbacks of the prior art and provide a kind of combination of multi-texturing is made pottery The distribution device and technique of matter brick.
The purpose of the present invention can be achieved through the following technical solutions:A kind of cloth dress of multi-texturing combination pottery brick Put, it is characterised in that the system including being made up of 30 sander feeding systems and an overall belt conveyor, wherein by controlling Device controls 30 sander feeding systems to complete the control feed control of micro mist fineness, and overall belt conveyor is by with grain effect Micro mist is conveyed into press compacting, is specifically included:
Blanking roller a is combined, pre-collecting micro mist forms silk ribbon line, banding and rotating texture, including six group blanking rollers Combination, each blanking roller combination includes blanking roller, vibrations and the switch gas set below fabric storage bin hopper, and fabric storage bin hopper Valve;
Blanking roller b is combined, triangle is formed or through plaque-like strand line, bulk decorative pattern, including the combination of carving roller, tooth The combination of shape roller, the combination of linear marking roller and the combination of lines roller;
Combine blanking roller c, performance lines combination, cloud run through texture and wire drawing texture, including formed cloud and The roller combination of frosted finish effect texture and the roller combination for forming frosted entrainment wire drawing texture;
Texture collecting box, collects texture material, reclaims and expects and feed supplement;
Fidelity grid, send collection to expect into press die cavity;
Described overall belt conveyor is located at below above-mentioned each component, will combination blanking roller a, combination blanking roller b and Texture micro mist, the lines of combination blanking roller c formation are sent to texture collecting box, then have fidelity grid to send collection to expect into press Die cavity is compressing.
Carving roller combination described in combination blanking roller b includes three blanking rollers and combined and inclining of setting below The carving roller set below oblique stock chest and stock chest, described blanking roller combination is included below storage bin hopper, and storage bin hopper The blanking roller and vibration switch air valve of setting;
Blanking roller that described tooth form roller combination is set below six fabric storage bin hoppers, and each fabric storage bin hopper, Vibrations and switch air valve composition;
Described linear marking roller combination includes three blanking roller combinations and two stock chests set below, and The swash plate rotating mechanism set below stock chest;
Described lines roller combines the blanking roller set below two fabric storage bin hoppers, and each fabric storage bin hopper, shake Dynamic and switch air valve composition.
The roller combination of formation cloud and frosted finish effect texture described in combination blanking roller c includes five material blanking rollers Cylinder combination and the flat oblique belt, the advance hopper that set below, described blanking roller combination are included under storage bin hopper, and storage bin hopper Blanking roller and vibration switch air valve that side is set;
The roller combination of described formation frosted entrainment wire drawing texture includes five blanking roller combinations and set below Flat oblique belt, described blanking roller combination includes the blanking roller and vibration switch of setting below storage bin hopper, and storage bin hopper Air valve.
Described texture collecting box is one and is close to the rectangular semiclosed casing that overall belt conveyor is fixedly mounted, preceding Side opening, is easy to powder on overall belt conveyor to enter casing;There is gate centre, and rear side has switchable flashboard;Controller control Intermediate gate processed lifts, and rear side flashboard is closed, and is collected texture material, after the completion of collection, and intermediate gate is closed, and rear side flashboard is beaten Open, overall belt conveyor goes out rear portion collection material strip.
A kind of technique that distribution device using described multi-texturing combination pottery brick carries out cloth, it is characterised in that bag Include following steps:
(1) the blanking roller that is combined by six group blanking rollers in controller control combination blanking roller a, shake and open Rotation and the switch of air valve are closed, to control lower discharge position, discharge quantity, silk ribbon shape texture is formed, falls on overall belt conveyor, Deliver to below combination blanking roller b;
(2) combined by control combination blanking roller b carving roller, tooth form roller is combined, linear marking roller is combined Lower discharge position and discharge quantity, each micro mist material is partially covered on obtained by step (1) on micro mist material a, be partly scattered in overall defeated Send on belt, form mottled triangle, insertion strand shape and bulk decorative pattern texture;Then gained micro mist material b is transported to lines Under roller combination, the lines micro mist of lines roller combination blanking is covered on micro mist material b, and gained micro mist material c is delivered under combination Below roller tube c;
(3) the roller combination for forming cloud and frosted finish effect texture combines blanking thereunder by five blanking rollers Flat oblique belt on, the slope for putting down oblique belt is provided with advance hopper, and rewinding forms the texture of cloud and frosted finish effect;Institute The roller combination for forming frosted entrainment wire drawing texture stated combines the flat oblique belt of blanking thereunder by five blanking rollers On, this is put down expects on overall belt conveyor under oblique belt, forms the texture that wire drawing grain effect is carried in frosted secretly;Cloud and frosted The texture powder interval covering micro mist material c and gap of the texture powder of effect and frosted entrainment wire drawing grain effect, now It is mutual superimposed that micro mist material has, and what is had has a style of one's own, and is distributed on overall belt conveyor, is received by overall Belt Conveying into texture Header area;
(4) intermediate gate of controller control texture collecting box lifts, and rear side flashboard is closed, and is collected texture material, receives After the completion of collection, intermediate gate is closed, and rear side flashboard is opened, and overall belt conveyor goes out rear portion collection material strip, and subsequent reclaimed materials covers Lid in the above, is sent into fidelity grid;
(5) fidelity grid and the base-material of the funnel and base material before it are run to press die cavity, and filler mistake twice is completed by press Cheng Jinhang is suppressed.
Form the principle of lines texture:Diffusion is difficult present invention utilizes micro mist, is transported and the damping of casing baffle plate in belt Extruding can be caused by closing up, and fill room phenomenon.The micro mist and lines material of interval are aggregated in the side of above fabric by belt movement Edge, then crowded push away of main fabric transported by belt below to form texture interlayer, cranky hachure occur and various The texture of shape.
Innovative point:From combination blanking roller a to combination blanking roller b baiting structure, powder is on overall belt conveyor Place mat, be all drawout, there is the damping of rewinding casing to collect extruding, just formed blanking above control desired by reach Texture.And product will reach imitative stone ideal effect, each region feed is instructed by program according to technological parameter, controls the length of blanking Short, width, interval time, with reference to the matched combined of 7 kinds of colors, organically form changeful, imitative stone vitreous lucuriant in design Product.
Compared from current production parian product technology feature with effect, the present invention has advantages below:
One, product texture lines are natural and tripping, and imitation marble effect is true to nature:According to natural stone texture lines, pass through skill Art parameter adjustment, can produce texture contrast greatly, various colors, the product of dark color system, if the texture per tile is imitated by texture Fruit paving in the same direction, there is the effect of big connecting plate.
Two, controllabilitys are strong:In order to reach overall grain effect, the situation of its 7 kinds of fabrics is by computer program control, blanking ratio Example is fixed, although every textural shape is changed, but its background color is consistent.
Three, product design scopes are wide:Because its grain effect has natural and tripping property, it can be opened using its technology The vitrified tile for sending out stone texture effect rare.
Brief description of the drawings
Fig. 1 is the fabric construction schematic diagram of invention.
Embodiment
The present invention is described in detail with specific embodiment below in conjunction with the accompanying drawings.
Embodiment 1
As shown in figure 1, a kind of multi-texturing combines the distribution device of pottery brick, including by 30 sander feeding systems and one The system of bar entirety belt conveyor composition, wherein by controller control 30 sander feeding systems complete micro mist fineness control to Micro mist with grain effect is conveyed and suppressed into press, specifically included by material control, overall belt conveyor:
Blanking roller a1 is combined, pre-collecting micro mist forms silk ribbon line, banding and rotating texture, including six group material blanking rollers Cylinder combination, each blanking roller combination includes the blanking roller of setting below fabric storage bin hopper, and fabric storage bin hopper, vibrations and switched Air valve;
Blanking roller b2 is combined, triangle is formed or through plaque-like strand line, bulk decorative pattern, including carving roller combination 6, Tooth form roller combination 7, linear marking roller combination 8 and lines roller combination 9;Described carving roller combination 6 is included under three The carving roller for tilting setting below stock chest and stock chest that roller tube is combined and set below, described blanking roller group Conjunction includes the blanking roller and vibration switch air valve set below storage bin hopper, and storage bin hopper;Described tooth form roller combination 7 is by six Blanking roller, vibrations and the switch air valve composition set below individual fabric storage bin hopper, and each fabric storage bin hopper;Described strip line Reason roller combination 8 is oblique including what is set below three blanking rollers combinations and two stock chests set below, and stock chest Plate rotating mechanism;Described lines roller combines the material blanking roller set below 9 two fabric storage bin hoppers, and each fabric storage bin hopper Cylinder, vibrations and switch air valve composition.
Combine blanking roller c3, performance lines combination, cloud run through texture and wire drawing texture, including formed cloud and The roller combination 10 of frosted finish effect texture and the roller combination 11 for forming frosted entrainment wire drawing texture;Described formation cloud and The roller combination 10 of frosted finish effect texture includes five blanking roller combinations and the flat oblique belt, the advance hopper that set below, Described blanking roller combination includes the blanking roller and vibration switch air valve set below storage bin hopper, and storage bin hopper;Described Forming the roller combination 11 of frosted entrainment wire drawing texture includes five blanking roller combinations and the flat oblique belt set below, institute The blanking roller combination stated includes the blanking roller and vibration switch air valve set below storage bin hopper, and storage bin hopper.
Texture collecting box 4, collects texture material, reclaims and expects and feed supplement;Described texture collecting box 4 is one and is close to entirety The rectangular semiclosed casing that belt conveyor is fixedly mounted, front openings are easy to powder on overall belt conveyor to enter casing; There is gate centre, and rear side has switchable flashboard;Controller control intermediate gate lifts, and rear side flashboard is closed, and is collected line Reason material, after the completion of collection, intermediate gate is closed, and rear side flashboard is opened, and overall belt conveyor goes out rear portion collection material strip.
Fidelity grid 5, send collection to expect into press die cavity;
Described overall belt conveyor 12 is located at below above-mentioned each component, by combination blanking roller a1, combination blanking roller B2 and texture micro mist, the lines of the c3 formation of combination blanking roller are sent to texture collecting box 4, then have fidelity grid 5 to send collection Expect compressing into press die cavity.
The distribution device for combining pottery brick using above-mentioned multi-texturing carries out the technique of cloth, comprises the following steps:
(1) the blanking roller that is combined by six group blanking rollers in controller control combination blanking roller a1, vibrations and Rotation and the switch of air valve are switched, to control lower discharge position, discharge quantity, silk ribbon shape texture is formed, falls in overall belt conveyor On 12, deliver to below combination blanking roller b2;
(2) control combination blanking roller b2 carving roller combination 6, tooth form roller combination 7, linear marking roller group are passed through The lower discharge position and discharge quantity of (8) are closed, each micro mist material is partially covered on step 1 gained micro mist material a, is partly scattered in entirety On belt conveyor, mottled triangle, insertion strand shape and bulk decorative pattern texture are formed;Then gained micro mist material b is transported to line Under bar roller combination 9, the lines micro mist that lines roller combines 9 blankings is covered on micro mist material b, and gained micro mist material c is delivered to group Close below blanking roller c3;
(3) the roller combination 10 for forming cloud and frosted finish effect texture combines blanking under it by five blanking rollers On the flat oblique belt of side, the slope for putting down oblique belt is provided with advance hopper, and rewinding forms the texture of cloud and frosted finish effect; The described roller combination 11 for forming frosted entrainment wire drawing texture by five blanking rollers combine blankings thereunder it is flat tiltedly On belt, this is put down expects on overall belt conveyor under oblique belt, forms the texture that wire drawing grain effect is carried in frosted secretly;Cloud and The texture powder interval covering micro mist material c and gap of the texture powder of frosted finish effect and frosted entrainment wire drawing grain effect, this When micro mist material have it is mutual superimposed, what is had has a style of one's own, and is distributed on overall belt conveyor, enters line by overall Belt Conveying Manage the area of collecting box 4;
(4) intermediate gate of controller control texture collecting box 4 lifts, and rear side flashboard is closed, and is collected texture material, receives After the completion of collection, intermediate gate is closed, and rear side flashboard is opened, and overall belt conveyor goes out rear portion collection material strip, and subsequent reclaimed materials covers Lid in the above, is sent into fidelity grid 5;
(5) fidelity grid 5 and the base-material of the funnel and base material before it are run to press die cavity, and filler mistake twice is completed by press Cheng Jinhang is suppressed.

Claims (3)

1. a kind of multi-texturing combines the distribution device of pottery brick, it is characterised in that including by 30 sander feeding systems and one The system of bar entirety belt conveyor composition, wherein by controller control 30 sander feeding systems complete micro mist fineness control to Micro mist with grain effect is conveyed and suppressed into press, specifically included by material control, overall belt conveyor:
Blanking roller a (1) is combined, pre-collecting micro mist forms silk ribbon line, banding and rotating texture, including six group blanking rollers Combination, each blanking roller combination includes blanking roller, vibrations and the switch gas set below fabric storage bin hopper, and fabric storage bin hopper Valve;
Blanking roller b (2) is combined, triangle is formed or through plaque-like strand line, bulk decorative pattern, including carving roller combination (6), Tooth form roller combination (7), linear marking roller combination (8) and lines roller combination (9);
Blanking roller c (3) is combined, the combination of performance lines, cloud run through texture and wire drawing texture, including form cloud and mill The roller combination (10) of sand effect texture and the roller combination (11) for forming frosted entrainment wire drawing texture;
Texture collecting box (4), collects texture material, reclaims and expects and feed supplement;
Fidelity grid (5), send collection to expect into press die cavity;
Described overall belt conveyor is located at below above-mentioned each component, by combination blanking roller a (1), combination blanking roller b (2) Texture micro mist, the lines formed with combination blanking roller c (3) are sent to texture collecting box (4), are then sent by fidelity grid (5) Collection is expected compressing into press die cavity;
What the carving roller combination (6) described in combination blanking roller b (2) was combined and set below including three blanking rollers The carving roller set below stock chest and stock chest is tilted, three blanking roller combinations respectively include under storage bin hopper, and storage bin hopper Blanking roller and vibration switch air valve that side is set;
Described tooth form roller combination (7) the blanking roller of setting, shake below six fabric storage bin hoppers, and each fabric storage bin hopper Dynamic and switch air valve composition;
Described linear marking roller combination (8) includes three blanking roller combinations and two stock chests set below, and The swash plate rotating mechanism set below stock chest;
Blanking roller that described lines roller combination (9) includes setting below two fabric storage bin hoppers, and each fabric storage bin hopper, Vibrations and switch air valve composition;
Combining formed cloud and the roller combination (10) of frosted finish effect texture described in blanking roller c (3) is included under five Flat oblique belt, advance hopper that roller tube is combined and set below, five blanking roller combinations respectively include storage bin hopper, and storing Blanking roller and vibration switch air valve that bucket lower section is set;
The roller combination (11) of described formation frosted entrainment wire drawing texture includes five blanking roller combinations and set below Flat oblique belt, described blanking roller combination includes the blanking roller and vibration switch of setting below storage bin hopper, and storage bin hopper Air valve.
2. a kind of multi-texturing according to claim 1 combines the distribution device of pottery brick, it is characterised in that described texture Collecting box (4) is one and is close to the rectangular semiclosed casing that overall belt conveyor is fixedly mounted, and front openings are easy to entirety Powder enters casing on belt conveyor;There is gate centre, and rear side has switchable flashboard;Controller control intermediate gate lifts, Rear side flashboard is closed, and is collected texture material, after the completion of collection, and intermediate gate is closed, and rear side flashboard is opened, overall belt conveyor Rear portion collection material strip is gone out.
3. a kind of distribution device of multi-texturing combination pottery brick using as described in claim 1-2 is any carries out the work of cloth Skill, it is characterised in that comprise the following steps:
(1) the blanking roller that is combined by six group blanking rollers in controller control combination blanking roller a (1), shake and open Rotation and the switch of air valve are closed, to control lower discharge position, discharge quantity, silk ribbon shape texture is formed, falls on overall belt conveyor, Deliver to below combination blanking roller b (2);
(2) control combination blanking roller b (2) carving roller combination (6), tooth form roller combination (7), linear marking roller are passed through The lower discharge position and discharge quantity of (8) are combined, each micro mist material is partially covered on step (1) gained micro mist material a, is partly scattered in On overall belt conveyor, mottled triangle, insertion strand shape and bulk decorative pattern texture are formed;Then gained micro mist material b is conveyed To under lines roller combination (9), the lines micro mist of lines roller combination (9) blanking is covered on micro mist material b, gained micro mist material c It is delivered to below combination blanking roller c (3);
(3) the roller combination (10) for forming cloud and frosted finish effect texture combines blanking thereunder by five blanking rollers Flat oblique belt on, the slope for putting down oblique belt is provided with advance hopper, and rewinding forms the texture of cloud and frosted finish effect;Institute The roller combination (11) for forming frosted entrainment wire drawing texture stated by five blanking rollers combine blankings thereunder it is flat tiltedly On belt, this is put down expects on overall belt conveyor under oblique belt, forms the texture that wire drawing grain effect is carried in frosted secretly;Cloud and The texture powder interval covering micro mist material c and gap of the texture powder of frosted finish effect and frosted entrainment wire drawing grain effect, this When micro mist material have it is mutual superimposed, what is had has a style of one's own, and is distributed on overall belt conveyor, enters line by overall Belt Conveying Manage collecting box (4) area;
(4) intermediate gate of controller control texture collecting box (4) lifts, and rear side flashboard is closed, and is collected texture material, collects After the completion of, intermediate gate is closed, and rear side flashboard is opened, and overall belt conveyor goes out rear portion collection material strip, subsequent reclaimed materials covering In the above, in feeding fidelity grid (5);
(5) fidelity grid (5) operation completes filler process twice by press and suppressed to press die cavity.
CN201310652144.0A 2013-12-05 2013-12-05 The distribution device and technique of a kind of multi-texturing combination pottery brick Active CN104690817B (en)

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CN104690817B true CN104690817B (en) 2017-08-11

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106738211A (en) * 2016-12-05 2017-05-31 广东格莱斯陶瓷有限公司 Make the apparatus for distributing of schistose granular pattern element zoning

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EP1321256A2 (en) * 2001-12-21 2003-06-25 SACMI COOPERATIVA MECCANICI IMOLA Soc. Coop. a r.l. Method and plant for manufacturing ceramic tiles and slabs, and tiles and slabs obtained thereby
CN101077591A (en) * 2006-05-25 2007-11-28 广东宏陶陶瓷有限公司 Emulating natural porcelain brick machine-shaping material-distributing equipment and method
CN201863282U (en) * 2010-08-27 2011-06-15 广东特地陶瓷有限公司 Ceramic distributing equipment with controllable texture change
CN101954668B (en) * 2009-07-16 2012-05-16 上海斯米克建筑陶瓷股份有限公司 Process for partitioning and three-dimensional material distribution of ceramic tiles
CN102773912A (en) * 2011-05-13 2012-11-14 江西斯米克陶瓷有限公司 Tablet line flower fabric technology for vitrified tiles
CN203726611U (en) * 2013-12-05 2014-07-23 江西斯米克陶瓷有限公司 Burden distribution apparatus of multi-texture combined ceramic tiles

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1321256A2 (en) * 2001-12-21 2003-06-25 SACMI COOPERATIVA MECCANICI IMOLA Soc. Coop. a r.l. Method and plant for manufacturing ceramic tiles and slabs, and tiles and slabs obtained thereby
CN101077591A (en) * 2006-05-25 2007-11-28 广东宏陶陶瓷有限公司 Emulating natural porcelain brick machine-shaping material-distributing equipment and method
CN101954668B (en) * 2009-07-16 2012-05-16 上海斯米克建筑陶瓷股份有限公司 Process for partitioning and three-dimensional material distribution of ceramic tiles
CN201863282U (en) * 2010-08-27 2011-06-15 广东特地陶瓷有限公司 Ceramic distributing equipment with controllable texture change
CN102773912A (en) * 2011-05-13 2012-11-14 江西斯米克陶瓷有限公司 Tablet line flower fabric technology for vitrified tiles
CN203726611U (en) * 2013-12-05 2014-07-23 江西斯米克陶瓷有限公司 Burden distribution apparatus of multi-texture combined ceramic tiles

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