CN104690817B - The distribution device and technique of a kind of multi-texturing combination pottery brick - Google Patents
The distribution device and technique of a kind of multi-texturing combination pottery brick Download PDFInfo
- Publication number
- CN104690817B CN104690817B CN201310652144.0A CN201310652144A CN104690817B CN 104690817 B CN104690817 B CN 104690817B CN 201310652144 A CN201310652144 A CN 201310652144A CN 104690817 B CN104690817 B CN 104690817B
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- Prior art keywords
- roller
- combination
- texture
- blanking
- micro mist
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/0225—Feeding specific quantities of material at specific locations in the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The present invention relates to a kind of distribution device of multi-texturing combination pottery brick and technique, system including being made up of 30 sander feeding systems and an overall belt conveyor, wherein 30 sander feeding systems are controlled to complete the control feed control of micro mist fineness by controller, the micro mist with grain effect is conveyed and suppressed into press by overall belt conveyor.Compared with prior art, the present invention has the advantages that product texture lines are natural and tripping, controllability is strong, product design scope is wide.
Description
Technical field
The present invention relates to a kind of preparation of ceramic tile, the distribution device and work of pottery brick are combined more particularly, to a kind of multi-texturing
Skill.
Background technology
Imitating at present in marble grain tile product, technology mainly has two kinds:Vitrified tile micro mist cloth skill twice
Art;Glazing brick inkjet technology.
1. vitrified tile micro mist Strand Feeding Technique twice
Texture color change is less, and position is fixed, and compares natural marble, and texture change, many chromas are still weak.
2. glazing brick inkjet technology
Imitation stone effect is true to nature, but glazing product surface hardness be less than 4 grades (polished bricks can reach 6~7 grades), product intolerant to
Mill, use occasion is extremely restricted.
The content of the invention
It is an object of the present invention to overcome the above-mentioned drawbacks of the prior art and provide a kind of combination of multi-texturing is made pottery
The distribution device and technique of matter brick.
The purpose of the present invention can be achieved through the following technical solutions:A kind of cloth dress of multi-texturing combination pottery brick
Put, it is characterised in that the system including being made up of 30 sander feeding systems and an overall belt conveyor, wherein by controlling
Device controls 30 sander feeding systems to complete the control feed control of micro mist fineness, and overall belt conveyor is by with grain effect
Micro mist is conveyed into press compacting, is specifically included:
Blanking roller a is combined, pre-collecting micro mist forms silk ribbon line, banding and rotating texture, including six group blanking rollers
Combination, each blanking roller combination includes blanking roller, vibrations and the switch gas set below fabric storage bin hopper, and fabric storage bin hopper
Valve;
Blanking roller b is combined, triangle is formed or through plaque-like strand line, bulk decorative pattern, including the combination of carving roller, tooth
The combination of shape roller, the combination of linear marking roller and the combination of lines roller;
Combine blanking roller c, performance lines combination, cloud run through texture and wire drawing texture, including formed cloud and
The roller combination of frosted finish effect texture and the roller combination for forming frosted entrainment wire drawing texture;
Texture collecting box, collects texture material, reclaims and expects and feed supplement;
Fidelity grid, send collection to expect into press die cavity;
Described overall belt conveyor is located at below above-mentioned each component, will combination blanking roller a, combination blanking roller b and
Texture micro mist, the lines of combination blanking roller c formation are sent to texture collecting box, then have fidelity grid to send collection to expect into press
Die cavity is compressing.
Carving roller combination described in combination blanking roller b includes three blanking rollers and combined and inclining of setting below
The carving roller set below oblique stock chest and stock chest, described blanking roller combination is included below storage bin hopper, and storage bin hopper
The blanking roller and vibration switch air valve of setting;
Blanking roller that described tooth form roller combination is set below six fabric storage bin hoppers, and each fabric storage bin hopper,
Vibrations and switch air valve composition;
Described linear marking roller combination includes three blanking roller combinations and two stock chests set below, and
The swash plate rotating mechanism set below stock chest;
Described lines roller combines the blanking roller set below two fabric storage bin hoppers, and each fabric storage bin hopper, shake
Dynamic and switch air valve composition.
The roller combination of formation cloud and frosted finish effect texture described in combination blanking roller c includes five material blanking rollers
Cylinder combination and the flat oblique belt, the advance hopper that set below, described blanking roller combination are included under storage bin hopper, and storage bin hopper
Blanking roller and vibration switch air valve that side is set;
The roller combination of described formation frosted entrainment wire drawing texture includes five blanking roller combinations and set below
Flat oblique belt, described blanking roller combination includes the blanking roller and vibration switch of setting below storage bin hopper, and storage bin hopper
Air valve.
Described texture collecting box is one and is close to the rectangular semiclosed casing that overall belt conveyor is fixedly mounted, preceding
Side opening, is easy to powder on overall belt conveyor to enter casing;There is gate centre, and rear side has switchable flashboard;Controller control
Intermediate gate processed lifts, and rear side flashboard is closed, and is collected texture material, after the completion of collection, and intermediate gate is closed, and rear side flashboard is beaten
Open, overall belt conveyor goes out rear portion collection material strip.
A kind of technique that distribution device using described multi-texturing combination pottery brick carries out cloth, it is characterised in that bag
Include following steps:
(1) the blanking roller that is combined by six group blanking rollers in controller control combination blanking roller a, shake and open
Rotation and the switch of air valve are closed, to control lower discharge position, discharge quantity, silk ribbon shape texture is formed, falls on overall belt conveyor,
Deliver to below combination blanking roller b;
(2) combined by control combination blanking roller b carving roller, tooth form roller is combined, linear marking roller is combined
Lower discharge position and discharge quantity, each micro mist material is partially covered on obtained by step (1) on micro mist material a, be partly scattered in overall defeated
Send on belt, form mottled triangle, insertion strand shape and bulk decorative pattern texture;Then gained micro mist material b is transported to lines
Under roller combination, the lines micro mist of lines roller combination blanking is covered on micro mist material b, and gained micro mist material c is delivered under combination
Below roller tube c;
(3) the roller combination for forming cloud and frosted finish effect texture combines blanking thereunder by five blanking rollers
Flat oblique belt on, the slope for putting down oblique belt is provided with advance hopper, and rewinding forms the texture of cloud and frosted finish effect;Institute
The roller combination for forming frosted entrainment wire drawing texture stated combines the flat oblique belt of blanking thereunder by five blanking rollers
On, this is put down expects on overall belt conveyor under oblique belt, forms the texture that wire drawing grain effect is carried in frosted secretly;Cloud and frosted
The texture powder interval covering micro mist material c and gap of the texture powder of effect and frosted entrainment wire drawing grain effect, now
It is mutual superimposed that micro mist material has, and what is had has a style of one's own, and is distributed on overall belt conveyor, is received by overall Belt Conveying into texture
Header area;
(4) intermediate gate of controller control texture collecting box lifts, and rear side flashboard is closed, and is collected texture material, receives
After the completion of collection, intermediate gate is closed, and rear side flashboard is opened, and overall belt conveyor goes out rear portion collection material strip, and subsequent reclaimed materials covers
Lid in the above, is sent into fidelity grid;
(5) fidelity grid and the base-material of the funnel and base material before it are run to press die cavity, and filler mistake twice is completed by press
Cheng Jinhang is suppressed.
Form the principle of lines texture:Diffusion is difficult present invention utilizes micro mist, is transported and the damping of casing baffle plate in belt
Extruding can be caused by closing up, and fill room phenomenon.The micro mist and lines material of interval are aggregated in the side of above fabric by belt movement
Edge, then crowded push away of main fabric transported by belt below to form texture interlayer, cranky hachure occur and various
The texture of shape.
Innovative point:From combination blanking roller a to combination blanking roller b baiting structure, powder is on overall belt conveyor
Place mat, be all drawout, there is the damping of rewinding casing to collect extruding, just formed blanking above control desired by reach
Texture.And product will reach imitative stone ideal effect, each region feed is instructed by program according to technological parameter, controls the length of blanking
Short, width, interval time, with reference to the matched combined of 7 kinds of colors, organically form changeful, imitative stone vitreous lucuriant in design
Product.
Compared from current production parian product technology feature with effect, the present invention has advantages below:
One, product texture lines are natural and tripping, and imitation marble effect is true to nature:According to natural stone texture lines, pass through skill
Art parameter adjustment, can produce texture contrast greatly, various colors, the product of dark color system, if the texture per tile is imitated by texture
Fruit paving in the same direction, there is the effect of big connecting plate.
Two, controllabilitys are strong:In order to reach overall grain effect, the situation of its 7 kinds of fabrics is by computer program control, blanking ratio
Example is fixed, although every textural shape is changed, but its background color is consistent.
Three, product design scopes are wide:Because its grain effect has natural and tripping property, it can be opened using its technology
The vitrified tile for sending out stone texture effect rare.
Brief description of the drawings
Fig. 1 is the fabric construction schematic diagram of invention.
Embodiment
The present invention is described in detail with specific embodiment below in conjunction with the accompanying drawings.
Embodiment 1
As shown in figure 1, a kind of multi-texturing combines the distribution device of pottery brick, including by 30 sander feeding systems and one
The system of bar entirety belt conveyor composition, wherein by controller control 30 sander feeding systems complete micro mist fineness control to
Micro mist with grain effect is conveyed and suppressed into press, specifically included by material control, overall belt conveyor:
Blanking roller a1 is combined, pre-collecting micro mist forms silk ribbon line, banding and rotating texture, including six group material blanking rollers
Cylinder combination, each blanking roller combination includes the blanking roller of setting below fabric storage bin hopper, and fabric storage bin hopper, vibrations and switched
Air valve;
Blanking roller b2 is combined, triangle is formed or through plaque-like strand line, bulk decorative pattern, including carving roller combination 6,
Tooth form roller combination 7, linear marking roller combination 8 and lines roller combination 9;Described carving roller combination 6 is included under three
The carving roller for tilting setting below stock chest and stock chest that roller tube is combined and set below, described blanking roller group
Conjunction includes the blanking roller and vibration switch air valve set below storage bin hopper, and storage bin hopper;Described tooth form roller combination 7 is by six
Blanking roller, vibrations and the switch air valve composition set below individual fabric storage bin hopper, and each fabric storage bin hopper;Described strip line
Reason roller combination 8 is oblique including what is set below three blanking rollers combinations and two stock chests set below, and stock chest
Plate rotating mechanism;Described lines roller combines the material blanking roller set below 9 two fabric storage bin hoppers, and each fabric storage bin hopper
Cylinder, vibrations and switch air valve composition.
Combine blanking roller c3, performance lines combination, cloud run through texture and wire drawing texture, including formed cloud and
The roller combination 10 of frosted finish effect texture and the roller combination 11 for forming frosted entrainment wire drawing texture;Described formation cloud and
The roller combination 10 of frosted finish effect texture includes five blanking roller combinations and the flat oblique belt, the advance hopper that set below,
Described blanking roller combination includes the blanking roller and vibration switch air valve set below storage bin hopper, and storage bin hopper;Described
Forming the roller combination 11 of frosted entrainment wire drawing texture includes five blanking roller combinations and the flat oblique belt set below, institute
The blanking roller combination stated includes the blanking roller and vibration switch air valve set below storage bin hopper, and storage bin hopper.
Texture collecting box 4, collects texture material, reclaims and expects and feed supplement;Described texture collecting box 4 is one and is close to entirety
The rectangular semiclosed casing that belt conveyor is fixedly mounted, front openings are easy to powder on overall belt conveyor to enter casing;
There is gate centre, and rear side has switchable flashboard;Controller control intermediate gate lifts, and rear side flashboard is closed, and is collected line
Reason material, after the completion of collection, intermediate gate is closed, and rear side flashboard is opened, and overall belt conveyor goes out rear portion collection material strip.
Fidelity grid 5, send collection to expect into press die cavity;
Described overall belt conveyor 12 is located at below above-mentioned each component, by combination blanking roller a1, combination blanking roller
B2 and texture micro mist, the lines of the c3 formation of combination blanking roller are sent to texture collecting box 4, then have fidelity grid 5 to send collection
Expect compressing into press die cavity.
The distribution device for combining pottery brick using above-mentioned multi-texturing carries out the technique of cloth, comprises the following steps:
(1) the blanking roller that is combined by six group blanking rollers in controller control combination blanking roller a1, vibrations and
Rotation and the switch of air valve are switched, to control lower discharge position, discharge quantity, silk ribbon shape texture is formed, falls in overall belt conveyor
On 12, deliver to below combination blanking roller b2;
(2) control combination blanking roller b2 carving roller combination 6, tooth form roller combination 7, linear marking roller group are passed through
The lower discharge position and discharge quantity of (8) are closed, each micro mist material is partially covered on step 1 gained micro mist material a, is partly scattered in entirety
On belt conveyor, mottled triangle, insertion strand shape and bulk decorative pattern texture are formed;Then gained micro mist material b is transported to line
Under bar roller combination 9, the lines micro mist that lines roller combines 9 blankings is covered on micro mist material b, and gained micro mist material c is delivered to group
Close below blanking roller c3;
(3) the roller combination 10 for forming cloud and frosted finish effect texture combines blanking under it by five blanking rollers
On the flat oblique belt of side, the slope for putting down oblique belt is provided with advance hopper, and rewinding forms the texture of cloud and frosted finish effect;
The described roller combination 11 for forming frosted entrainment wire drawing texture by five blanking rollers combine blankings thereunder it is flat tiltedly
On belt, this is put down expects on overall belt conveyor under oblique belt, forms the texture that wire drawing grain effect is carried in frosted secretly;Cloud and
The texture powder interval covering micro mist material c and gap of the texture powder of frosted finish effect and frosted entrainment wire drawing grain effect, this
When micro mist material have it is mutual superimposed, what is had has a style of one's own, and is distributed on overall belt conveyor, enters line by overall Belt Conveying
Manage the area of collecting box 4;
(4) intermediate gate of controller control texture collecting box 4 lifts, and rear side flashboard is closed, and is collected texture material, receives
After the completion of collection, intermediate gate is closed, and rear side flashboard is opened, and overall belt conveyor goes out rear portion collection material strip, and subsequent reclaimed materials covers
Lid in the above, is sent into fidelity grid 5;
(5) fidelity grid 5 and the base-material of the funnel and base material before it are run to press die cavity, and filler mistake twice is completed by press
Cheng Jinhang is suppressed.
Claims (3)
1. a kind of multi-texturing combines the distribution device of pottery brick, it is characterised in that including by 30 sander feeding systems and one
The system of bar entirety belt conveyor composition, wherein by controller control 30 sander feeding systems complete micro mist fineness control to
Micro mist with grain effect is conveyed and suppressed into press, specifically included by material control, overall belt conveyor:
Blanking roller a (1) is combined, pre-collecting micro mist forms silk ribbon line, banding and rotating texture, including six group blanking rollers
Combination, each blanking roller combination includes blanking roller, vibrations and the switch gas set below fabric storage bin hopper, and fabric storage bin hopper
Valve;
Blanking roller b (2) is combined, triangle is formed or through plaque-like strand line, bulk decorative pattern, including carving roller combination (6),
Tooth form roller combination (7), linear marking roller combination (8) and lines roller combination (9);
Blanking roller c (3) is combined, the combination of performance lines, cloud run through texture and wire drawing texture, including form cloud and mill
The roller combination (10) of sand effect texture and the roller combination (11) for forming frosted entrainment wire drawing texture;
Texture collecting box (4), collects texture material, reclaims and expects and feed supplement;
Fidelity grid (5), send collection to expect into press die cavity;
Described overall belt conveyor is located at below above-mentioned each component, by combination blanking roller a (1), combination blanking roller b (2)
Texture micro mist, the lines formed with combination blanking roller c (3) are sent to texture collecting box (4), are then sent by fidelity grid (5)
Collection is expected compressing into press die cavity;
What the carving roller combination (6) described in combination blanking roller b (2) was combined and set below including three blanking rollers
The carving roller set below stock chest and stock chest is tilted, three blanking roller combinations respectively include under storage bin hopper, and storage bin hopper
Blanking roller and vibration switch air valve that side is set;
Described tooth form roller combination (7) the blanking roller of setting, shake below six fabric storage bin hoppers, and each fabric storage bin hopper
Dynamic and switch air valve composition;
Described linear marking roller combination (8) includes three blanking roller combinations and two stock chests set below, and
The swash plate rotating mechanism set below stock chest;
Blanking roller that described lines roller combination (9) includes setting below two fabric storage bin hoppers, and each fabric storage bin hopper,
Vibrations and switch air valve composition;
Combining formed cloud and the roller combination (10) of frosted finish effect texture described in blanking roller c (3) is included under five
Flat oblique belt, advance hopper that roller tube is combined and set below, five blanking roller combinations respectively include storage bin hopper, and storing
Blanking roller and vibration switch air valve that bucket lower section is set;
The roller combination (11) of described formation frosted entrainment wire drawing texture includes five blanking roller combinations and set below
Flat oblique belt, described blanking roller combination includes the blanking roller and vibration switch of setting below storage bin hopper, and storage bin hopper
Air valve.
2. a kind of multi-texturing according to claim 1 combines the distribution device of pottery brick, it is characterised in that described texture
Collecting box (4) is one and is close to the rectangular semiclosed casing that overall belt conveyor is fixedly mounted, and front openings are easy to entirety
Powder enters casing on belt conveyor;There is gate centre, and rear side has switchable flashboard;Controller control intermediate gate lifts,
Rear side flashboard is closed, and is collected texture material, after the completion of collection, and intermediate gate is closed, and rear side flashboard is opened, overall belt conveyor
Rear portion collection material strip is gone out.
3. a kind of distribution device of multi-texturing combination pottery brick using as described in claim 1-2 is any carries out the work of cloth
Skill, it is characterised in that comprise the following steps:
(1) the blanking roller that is combined by six group blanking rollers in controller control combination blanking roller a (1), shake and open
Rotation and the switch of air valve are closed, to control lower discharge position, discharge quantity, silk ribbon shape texture is formed, falls on overall belt conveyor,
Deliver to below combination blanking roller b (2);
(2) control combination blanking roller b (2) carving roller combination (6), tooth form roller combination (7), linear marking roller are passed through
The lower discharge position and discharge quantity of (8) are combined, each micro mist material is partially covered on step (1) gained micro mist material a, is partly scattered in
On overall belt conveyor, mottled triangle, insertion strand shape and bulk decorative pattern texture are formed;Then gained micro mist material b is conveyed
To under lines roller combination (9), the lines micro mist of lines roller combination (9) blanking is covered on micro mist material b, gained micro mist material c
It is delivered to below combination blanking roller c (3);
(3) the roller combination (10) for forming cloud and frosted finish effect texture combines blanking thereunder by five blanking rollers
Flat oblique belt on, the slope for putting down oblique belt is provided with advance hopper, and rewinding forms the texture of cloud and frosted finish effect;Institute
The roller combination (11) for forming frosted entrainment wire drawing texture stated by five blanking rollers combine blankings thereunder it is flat tiltedly
On belt, this is put down expects on overall belt conveyor under oblique belt, forms the texture that wire drawing grain effect is carried in frosted secretly;Cloud and
The texture powder interval covering micro mist material c and gap of the texture powder of frosted finish effect and frosted entrainment wire drawing grain effect, this
When micro mist material have it is mutual superimposed, what is had has a style of one's own, and is distributed on overall belt conveyor, enters line by overall Belt Conveying
Manage collecting box (4) area;
(4) intermediate gate of controller control texture collecting box (4) lifts, and rear side flashboard is closed, and is collected texture material, collects
After the completion of, intermediate gate is closed, and rear side flashboard is opened, and overall belt conveyor goes out rear portion collection material strip, subsequent reclaimed materials covering
In the above, in feeding fidelity grid (5);
(5) fidelity grid (5) operation completes filler process twice by press and suppressed to press die cavity.
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CN201310652144.0A CN104690817B (en) | 2013-12-05 | 2013-12-05 | The distribution device and technique of a kind of multi-texturing combination pottery brick |
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CN201310652144.0A CN104690817B (en) | 2013-12-05 | 2013-12-05 | The distribution device and technique of a kind of multi-texturing combination pottery brick |
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CN104690817A CN104690817A (en) | 2015-06-10 |
CN104690817B true CN104690817B (en) | 2017-08-11 |
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CN201310652144.0A Active CN104690817B (en) | 2013-12-05 | 2013-12-05 | The distribution device and technique of a kind of multi-texturing combination pottery brick |
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CN106738211A (en) * | 2016-12-05 | 2017-05-31 | 广东格莱斯陶瓷有限公司 | Make the apparatus for distributing of schistose granular pattern element zoning |
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EP1321256A2 (en) * | 2001-12-21 | 2003-06-25 | SACMI COOPERATIVA MECCANICI IMOLA Soc. Coop. a r.l. | Method and plant for manufacturing ceramic tiles and slabs, and tiles and slabs obtained thereby |
CN101077591A (en) * | 2006-05-25 | 2007-11-28 | 广东宏陶陶瓷有限公司 | Emulating natural porcelain brick machine-shaping material-distributing equipment and method |
CN201863282U (en) * | 2010-08-27 | 2011-06-15 | 广东特地陶瓷有限公司 | Ceramic distributing equipment with controllable texture change |
CN101954668B (en) * | 2009-07-16 | 2012-05-16 | 上海斯米克建筑陶瓷股份有限公司 | Process for partitioning and three-dimensional material distribution of ceramic tiles |
CN102773912A (en) * | 2011-05-13 | 2012-11-14 | 江西斯米克陶瓷有限公司 | Tablet line flower fabric technology for vitrified tiles |
CN203726611U (en) * | 2013-12-05 | 2014-07-23 | 江西斯米克陶瓷有限公司 | Burden distribution apparatus of multi-texture combined ceramic tiles |
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2013
- 2013-12-05 CN CN201310652144.0A patent/CN104690817B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1321256A2 (en) * | 2001-12-21 | 2003-06-25 | SACMI COOPERATIVA MECCANICI IMOLA Soc. Coop. a r.l. | Method and plant for manufacturing ceramic tiles and slabs, and tiles and slabs obtained thereby |
CN101077591A (en) * | 2006-05-25 | 2007-11-28 | 广东宏陶陶瓷有限公司 | Emulating natural porcelain brick machine-shaping material-distributing equipment and method |
CN101954668B (en) * | 2009-07-16 | 2012-05-16 | 上海斯米克建筑陶瓷股份有限公司 | Process for partitioning and three-dimensional material distribution of ceramic tiles |
CN201863282U (en) * | 2010-08-27 | 2011-06-15 | 广东特地陶瓷有限公司 | Ceramic distributing equipment with controllable texture change |
CN102773912A (en) * | 2011-05-13 | 2012-11-14 | 江西斯米克陶瓷有限公司 | Tablet line flower fabric technology for vitrified tiles |
CN203726611U (en) * | 2013-12-05 | 2014-07-23 | 江西斯米克陶瓷有限公司 | Burden distribution apparatus of multi-texture combined ceramic tiles |
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