CN109986689A - A kind of drift sand texture vitrified tile preparation facilities - Google Patents
A kind of drift sand texture vitrified tile preparation facilities Download PDFInfo
- Publication number
- CN109986689A CN109986689A CN201711477303.2A CN201711477303A CN109986689A CN 109986689 A CN109986689 A CN 109986689A CN 201711477303 A CN201711477303 A CN 201711477303A CN 109986689 A CN109986689 A CN 109986689A
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- CN
- China
- Prior art keywords
- powder
- texture
- barrel
- truck
- blanking
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/022—Feeding several successive layers, optionally of different materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/027—Feeding the moulding material in measured quantities from a container or silo by using a removable belt or conveyor transferring the moulding material to the moulding cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
- B28B17/0081—Process control
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Automation & Control Theory (AREA)
- Finishing Walls (AREA)
Abstract
The present invention relates to a kind of drift sand texture vitrified tile preparation facilities, including truck, the base-material blanking unit at truck rear portion is set, the transfer unit of gathering materials of truck front middle part is set, the color powder blanking unit and lines texture powder blanking unit and the controller for controlling each blanking unit blanking sequence of the transfer unit inlet that gathers materials are set, when work, controller is moved forward and backward by control truck, then base-material is controlled, the blanking sequence of color powder and lines texture powder, drift sand texture is formed on the plate of truck upper surface, then it is fired completion.Compared with prior art, the imitative stone of product of the present invention texture stacking effect is true to nature, and natural and tripping, color and the sandy transition of powder are soft, and each texture is adjusted by technical parameter and colour match, can produce different colour system products, effect leads over similar product market；And the controllability of preparation process is strong.
Description
Technical field
The present invention relates to technical field of tile production, and in particular to a kind of drift sand texture vitrified tile preparation facilities.
Background technique
Vitrified tile is being commonly called as polished brick in porcelain character, is the surface of all-body tile green body by a kind of light made of polishing
Brick, belong to one kind of all-body tile.Drift sand texture vitrified tile is a kind of vitrified tile more high-end in the market.But such product
Such product texture requires continuity good, and wave is soft, so be easy to causeing cloth uneven, cloth for manufacture craft
Continuity requires to be promoted, and molding blank thickeies, and is burnt into smooth control difficulty and increases.During fabrication, need so that prolong continuous texture have it is flat
Smooth and fluctuating, twill angle or so of inclining variation, linear marking and lines texture stacked combination, fine sand exquisite in texture, differentiation are shaked out
The variation and soft of texture stacking, thus there is quiet easily characteristic.But the texture of such product is entirely manually at present
Cloth, thus texture there may be fracture, it is uneven phenomena such as, and production efficiency is low.
Summary of the invention
It is an object of the present invention to overcome the above-mentioned drawbacks of the prior art and provide a kind of cloth effect is good, raw
Produce high-efficient drift sand texture vitrified tile preparation facilities.
The purpose of the present invention can be achieved through the following technical solutions: a kind of drift sand texture vitrified tile preparation facilities,
The device includes truck, the base-material blanking unit that truck rear portion is arranged in, the transfer unit of gathering materials that truck front middle part is arranged in, sets
It sets in the color powder blanking unit and lines texture powder blanking unit of the transfer unit inlet that gathers materials and for controlling respectively
The controller of blanking unit blanking sequence, when work, controller is moved forward and backward by control truck, then controls base-material, color
The blanking sequence of powder and lines texture powder, forms drift sand texture on the plate of truck upper surface, has then been fired
At.
The color powder blanking unit include multiple coloured powder barrels arranged side by side, mass-tone powder barrel and
Color powder conveying belt below coloured powder barrel and mass-tone powder barrel is set, the mass-tone powder barrel relative to
Coloured powder barrel is located at the rear of color powder conveying belt direction of advance, the discharge port pair of the color powder conveying belt
Standard is gathered materials the entrance of transfer unit.
The quantity of the coloured powder barrel is 3, and the bottom of each coloured powder barrel is equipped with mass sensor, uses
In the flashboard for opening or closing coloured powder barrel and it is located at one piece of inclined plate, the mass sensor and flashboard are and controller
The bottom of connection, three pieces of inclined plates is rolled equipped with rotatable tooth, and every piece of inclined plate corresponding teeth rolls on different teeth.Pass through setting
Inclined plate and tooth rolling, may be implemented coloured powder interval and fall on color powder conveying belt, so that final color is more life-like.
The lock that the mass-tone powder barrel bottom is equipped with mass sensor, is used to open or closes mass-tone powder barrel
Plate, the mass sensor and flashboard are connect with controller.
The lines texture powder blanking unit include the wide line powder barrel being set side by side, simple line powder barrel and
The wide line powder barrel of transition and it is arranged in below wide line powder barrel, simple line powder barrel and the wide line powder barrel of transition
Lines texture powder conveying belt, the width line powder barrel, simple line powder barrel and the wide line powder barrel of transition include
Mass sensor and flashboard, and the mass sensor is connected with controller with flashboard, the lines texture powder conveying skin
The discharge port of band is directed at the entrance for transfer unit of gathering materials.
The transfer unit of gathering materials includes that setting goes out in color powder blanking unit and lines texture powder blanking unit
Mouthful place collection material unit and be arranged in collect material unit exit transfer belt, it is described collect material unit will come from color powder
The powder of blanking unit and lines texture powder blanking unit is transferred on transfer belt then will be under powder by transfer belt
On material to truck.
The collection material unit includes the belt that gathers materials being obliquely installed, the Material collecting box for harvesting to gather materials on belt, the collection is arranged in
Expect one end alignment color powder blanking unit and the lines texture powder blanking unit exit of belt.
The Material collecting box for harvesting exit is equipped with the flashboard for controlling discharging, and the flashboard is connect with controller.
The transfer belt is horizontal by 3~5 ° of inclinations angle.
The truck is equipped with the Turbogrid plates for smoothing out base-material.
The controller that the present invention uses for PLC controller, and mass sensor below all barrels and flashboard with control
Device connection processed, so feed time, feeding quantity are controllable, is consistent the quality of all products by automation control.
Compared with prior art, the beneficial effects of the present invention are embodied in following several respects:
(1) the imitative stone of product texture stacking effect is true to nature, and natural and tripping, color and the sandy transition of powder are soft, and each texture is logical
Technical parameter adjustment and colour match are crossed, different colour system products can be produced, effect leads over similar product market；
(2) controllability is strong: in order to reach whole grain effect, the situation of 5 kinds of fabrics is controlled by computer program, blanking ratio
Example is controlled by electronic scale dynamic, although every texture stripe shape position changes, its background color is consistent；
(3) product design range is wide: being applied to all kinds of building decoration spaces, inner-outer wall is cladding, passes through each of sandstone product
Planar and color, dimension combination collocation, the light and graceful place of building.
Detailed description of the invention
Fig. 1 is connection schematic diagram of the invention.
Wherein, 1 is coloured powder barrel, and 2 be main toner body barrel, and 3 be color powder conveying belt, and 4 be inclined plate, and 5 are
Tooth rolling, 6 be wide line powder barrel, and 7 be simple line powder barrel, and 8 be the wide line powder barrel of transition, and 9 is defeated for lines texture powder
Belt is sent, 10 be the belt that gathers materials, and 11 be Material collecting box for harvesting, and 12 is transfer belt, and 13 be base-material blanking unit, and 14 be truck, and 15 be grid
Panel.
Specific embodiment
It elaborates below to the embodiment of the present invention, the present embodiment carries out under the premise of the technical scheme of the present invention
Implement, the detailed implementation method and specific operation process are given, but protection scope of the present invention is not limited to following implementation
Example.
Embodiment 1
A kind of drift sand texture vitrified tile preparation facilities, the device include truck 14, the base-material that 14 rear portion of truck is arranged in
Blanking unit 13, the transfer unit of gathering materials that 14 front middle part of truck is set, the color powder that the transfer unit inlet that gathers materials is set
Body blanking unit and lines texture powder blanking unit and the controller for controlling each blanking unit blanking sequence, work
When, controller is moved forward and backward by control truck 14, and the blanking for then controlling base-material, color powder and lines texture powder is suitable
Sequence forms drift sand texture on the plate of 14 upper surface of truck, is then fired completion.
Color powder blanking unit includes multiple coloured powder barrels 1 arranged side by side, mass-tone powder barrel 2 and setting
Color powder conveying belt 3 below coloured powder barrel 1 and mass-tone powder barrel 2, mass-tone powder barrel 2 is relative to coloured
Powder barrel 1 is located at the rear of 3 direction of advance of color powder conveying belt, and the discharge port of color powder conveying belt 3 is directed at collection
Expect the entrance of transfer unit.
The quantity of coloured powder barrel 1 is 3, and the bottom of each coloured powder barrel 1 is equipped with mass sensor, for beating
On or off closes the flashboard of coloured powder barrel 1 and is located at one piece of inclined plate 4, and mass sensor and flashboard are connect with controller,
The bottom of three pieces of inclined plates 4 is equipped with rotatable tooth rolling 5, and tooth different in every piece of 4 corresponding teeth of inclined plate rolling 5.By the way that inclined plate 4 is arranged
With tooth rolling 5, coloured powder interval may be implemented and fall on color powder conveying belt 3, so that final color is more life-like.
The flashboard that 2 bottom of mass-tone powder barrel is equipped with mass sensor, is used to open or closes mass-tone powder barrel 2, matter
Quantity sensor and flashboard are connect with controller.
Lines texture powder blanking unit includes the wide line powder barrel 6, simple line powder barrel 7 and transition being set side by side
Wide line powder barrel 86 and setting are below wide line powder barrel 6, simple line powder barrel 7 and the wide line powder barrel 86 of transition
Lines texture powder conveying belt 9, wide line powder barrel 6, simple line powder barrel 7 and the wide line powder barrel 86 of transition wrap
Containing mass sensor and flashboard, and mass sensor is connected with controller with flashboard, and lines texture powder conveying belt 9 goes out
Material mouth is directed at the entrance for transfer unit of gathering materials.
Transfer unit of gathering materials includes that color powder blanking unit and lines texture powder blanking unit exit is arranged in
Collection material unit and the transfer belt 12 that collection material unit exit is arranged in, collecting material unit will be from color powder blanking unit
It is transferred on transfer belt 12 with the powder of lines texture powder blanking unit and is then extremely expected powder blanking by transfer belt
On vehicle 14.
Collection material unit includes the belt 10 that gathers materials being obliquely installed, the Material collecting box for harvesting 11 to gather materials on belt 10 is arranged in, and gather materials skin
One end with 10 is directed at color powder blanking unit and lines texture powder blanking unit exit.
11 exit of Material collecting box for harvesting is equipped with the flashboard for controlling discharging, and flashboard is connect with controller.
Belt is shifted horizontal by 3~5 ° of inclinations angle.
Truck 14 is equipped with the Turbogrid plates 15 for smoothing out base-material, and base-material blanking unit 13 is feed roller under base-material, the base
Expect that the bottom of lower feed roller also is provided with flashboard and mass sensor.
The controller used in the present embodiment is PLC controller, and mass sensor below all barrels and flashboard are equal
It is connect with controller, so feed time, feeding quantity are controllable, makes the quality of all products keep one by automation control
It causes.
Prolong the method for continuous fine sand powder texture cloth transferring technique ceramic tile using above-mentioned apparatus production, comprising the following steps:
1) powder of 3 different colours is expected on fixed inclined plate under under coloured powder in feed roller, then falls towards rotation
In the tooth rolling turned, each color powder boundary part is made to be mixed to form transition, tooth rolling rotates again to be expected under point tooth and rotate color forward
On powder conveying belt, at this time the texture on color powder conveying belt be directly to wide line and strain line, and be interval and even
Continue alternate；
2) it is fallen on color powder conveying belt under mass-tone material under mass-tone powder in feed roller is continuous, is partially covered with color
Divide tooth material among powder, individually with the appearance of main background color, color powder conveying belt send above-mentioned mixed color powder for part
Enter Material collecting box for harvesting；Period color powder conveying belt realizes the program for turning and stopping by controller.
3) lines texture powder conveying belt is fallen under each texture powder gap that lines texture powder blanking unit is fallen
On, Material collecting box for harvesting is added in lines texture powder conveying belt back rotation, powder, is sent into Material collecting box for harvesting with color powder conveying belt
Material superposition mixing or individually enter；Along powder detection electric eye is equipped on Material collecting box for harvesting, control powder collects the hopper in hopper
Material position；
4) powder detection electric eye detects that Material collecting box for harvesting completely expects and transfer position after belt returns to reach lower discharge position, Material collecting box for harvesting gear
Expect that flashboard is opened, the belt that gathers materials rotates down, and transfer belt rotates forward, and the texture material in Material collecting box for harvesting is discharged to transfer belt
On；Powder, which detects electric eye, to be occurred without after material signal, and above each roller Combination leather belt constantly presses program instruction and feeds to glass hopper,
Until electric eye completely expects signal in place；
Its left and right cylinder for exporting size of the outlet flashboard connection control of mass-tone powder barrel, if texture right bank, turns down
Left side cylinder, on the contrary the right cylinder is turned down, form the pattern that left and right texture alternately changes.
5) base-material under base-material in feed roller is added in truck, and truck is moved forward and backward to the grid for being located at truck plate rear portion
Base-material is added in lattice；
6) the above content is be added on transfer belt to lay the groundwork for texture, it is important to which die cavity cloth is given in molding, is transfer skin
Band forms texture final step process.Base-material is inserted die cavity by truck starting, first time stamping die, and truck leaves mould to grid backward
Chamber carries out second of stamping die, transfers belt when truck reaches die cavity front backward, starts rotation transfer texture material forward,
Reach mold rear portion when, transfer belt filled all filling die cavity, truck arrival after position when, compacting starts, behind cloth again
It feeds by feed program to transfer belt 7.
7) it is burnt into, green body green compact size is big, and is influenced and bigger than mold by the coefficient of expansion, and finished product flatness difficulty control
System, firing control use high temperature, and firing time increases by 15%, until 80 minutes, 1260 DEG C of temperature, high temperature section burner increases by 6
It is a.
Form the principle of fluctuating texture with control left and right inclination angle texture variations: the preparation facilities connects controller, control
Device processed controls in texture control roller combination blanking device 3 and is segmented blanking in the roller of patterned roller strip line, and formation is undulated,
Other powders, to expecting in Material collecting box for harvesting under vertical bar and straight line, generate wave texture with continuous phase.
And in order to embody texture variations effect, setting texture, which tilts, alternately to be changed.The controller control
Outlet flashboard of feed roller 2-1 or so height under major ingredient, the discharging of outlet flashboard low level side is few, and texture tilts down, and generates dance
Dynamic shape texture.
Claims (10)
1. a kind of drift sand texture vitrified tile preparation facilities, which is characterized in that the device includes truck, truck rear portion is arranged in
Base-material blanking unit, the transfer unit of gathering materials that truck front middle part is set, the color powder that the transfer unit inlet that gathers materials is set
Body blanking unit and lines texture powder blanking unit and the controller for controlling each blanking unit blanking sequence, work
When, controller is moved forward and backward by control truck, the blanking sequence of base-material, color powder and lines texture powder is then controlled,
Drift sand texture is formed on the plate of truck upper surface, is then fired completion.
2. a kind of drift sand texture vitrified tile preparation facilities according to claim 1, which is characterized in that the color powder
Body blanking unit include multiple coloured powder barrels arranged side by side, mass-tone powder barrel and setting in coloured powder barrel and
Color powder conveying belt below mass-tone powder barrel, the mass-tone powder barrel are located at color relative to coloured powder barrel
The discharge port at the rear of powder conveying belt direction of advance, the color powder conveying belt is directed at entering for transfer unit of gathering materials
Mouthful.
3. a kind of drift sand texture vitrified tile preparation facilities according to claim 2, which is characterized in that described has toner
The quantity of body barrel is 3, and the bottom of each coloured powder barrel is equipped with mass sensor, is used to open or closes coloured powder
The flashboard of barrel and it is located at one piece of inclined plate, the mass sensor and flashboard connect with controller, three pieces of inclined plates
Bottom is rolled equipped with rotatable tooth, and every piece of inclined plate corresponding teeth rolls on different teeth.
4. a kind of drift sand texture vitrified tile preparation facilities according to claim 2, which is characterized in that the mass-tone powder
The flashboard that body barrel bottom is equipped with mass sensor, is used to open or closes mass-tone powder barrel, the mass sensor and lock
Plate is connect with controller.
5. a kind of drift sand texture vitrified tile preparation facilities according to claim 1, which is characterized in that the lines line
Reason powder blanking unit include the wide line powder barrel being set side by side, simple line powder barrel and the wide line powder barrel of transition and
Lines texture powder conveying skin below wide line powder barrel, simple line powder barrel and the wide line powder barrel of transition is set
Band, the width line powder barrel, simple line powder barrel and the wide line powder barrel of transition include mass sensor and flashboard, and
The mass sensor is connected with controller with flashboard, and the discharge port alignment of the lines texture powder conveying belt, which is gathered materials, to be turned
The entrance of impression member.
6. a kind of drift sand texture vitrified tile preparation facilities according to claim 1, which is characterized in that described gathering materials turns
Impression member includes that the collection material unit of color powder blanking unit and lines texture powder blanking unit exit is arranged in and sets
The transfer belt in collection material unit exit is set, the material unit that collects will be from color powder blanking unit and lines texture powder
The powder of body blanking unit is transferred on transfer belt then will be in powder blanking to truck by transfer belt.
7. a kind of drift sand texture vitrified tile preparation facilities according to claim 6, which is characterized in that the collection material list
Member includes the belt that gathers materials being obliquely installed, the Material collecting box for harvesting to gather materials on belt is arranged in, and one end of the belt that gathers materials is directed at color
Powder blanking unit and lines texture powder blanking unit exit.
8. a kind of drift sand texture vitrified tile preparation facilities according to claim 7, which is characterized in that the Material collecting box for harvesting
Exit is equipped with the flashboard for controlling discharging, and the flashboard is connect with controller.
9. a kind of drift sand texture vitrified tile preparation facilities according to claim 6, which is characterized in that the transfer skin
Band is horizontal by 3~5 ° of inclinations angle.
10. a kind of drift sand texture vitrified tile preparation facilities according to claim 1, which is characterized in that the truck
It is equipped with the Turbogrid plates for smoothing out base-material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711477303.2A CN109986689A (en) | 2017-12-29 | 2017-12-29 | A kind of drift sand texture vitrified tile preparation facilities |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711477303.2A CN109986689A (en) | 2017-12-29 | 2017-12-29 | A kind of drift sand texture vitrified tile preparation facilities |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109986689A true CN109986689A (en) | 2019-07-09 |
Family
ID=67109699
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711477303.2A Pending CN109986689A (en) | 2017-12-29 | 2017-12-29 | A kind of drift sand texture vitrified tile preparation facilities |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109986689A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IT201900016103A1 (en) * | 2019-09-11 | 2021-03-11 | Siti B & T Group Spa | EQUIPMENT FOR MAKING CERAMIC AND / OR STONE SLABS |
| IT202000014812A1 (en) * | 2020-06-19 | 2021-12-19 | System Ceramics S P A | MACHINE FOR DRY DECORATION OF CERAMIC TILES, WITH SYSTEM TO CONTROL A CERAMIC COMPOUND ACCUMULATION |
| IT202100006485A1 (en) * | 2021-03-18 | 2022-09-18 | Sacmi | METHOD AND SYSTEM FOR THE REALIZATION OF CERAMIC ITEMS |
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| CN104690818A (en) * | 2013-12-05 | 2015-06-10 | 江西斯米克陶瓷有限公司 | Device and process for preparing ceramic tile simulating Austrian sandstone textures |
| CN105082340A (en) * | 2014-05-16 | 2015-11-25 | 上海斯米克控股股份有限公司 | Distributing and transfer printing process for ceramic tile powder with continuously-extended fine sand texture effect |
| CN105082339A (en) * | 2014-05-16 | 2015-11-25 | 上海斯米克控股股份有限公司 | Powder distributing device for ceramic tile with extended fine sand texture effect |
-
2017
- 2017-12-29 CN CN201711477303.2A patent/CN109986689A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104690818A (en) * | 2013-12-05 | 2015-06-10 | 江西斯米克陶瓷有限公司 | Device and process for preparing ceramic tile simulating Austrian sandstone textures |
| CN105082340A (en) * | 2014-05-16 | 2015-11-25 | 上海斯米克控股股份有限公司 | Distributing and transfer printing process for ceramic tile powder with continuously-extended fine sand texture effect |
| CN105082339A (en) * | 2014-05-16 | 2015-11-25 | 上海斯米克控股股份有限公司 | Powder distributing device for ceramic tile with extended fine sand texture effect |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IT201900016103A1 (en) * | 2019-09-11 | 2021-03-11 | Siti B & T Group Spa | EQUIPMENT FOR MAKING CERAMIC AND / OR STONE SLABS |
| WO2021048797A1 (en) * | 2019-09-11 | 2021-03-18 | Siti - B&T Group S.P.A. | Equipment for the manufacture of slabs of ceramic and/or stone material |
| IT202000014812A1 (en) * | 2020-06-19 | 2021-12-19 | System Ceramics S P A | MACHINE FOR DRY DECORATION OF CERAMIC TILES, WITH SYSTEM TO CONTROL A CERAMIC COMPOUND ACCUMULATION |
| WO2021255548A1 (en) * | 2020-06-19 | 2021-12-23 | System Ceramics S.P.A. | A machine for dry decoration of ceramic tiles, with a control system for a ceramic mixture accumulation |
| IT202100006485A1 (en) * | 2021-03-18 | 2022-09-18 | Sacmi | METHOD AND SYSTEM FOR THE REALIZATION OF CERAMIC ITEMS |
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Application publication date: 20190709 |