CN105172155A - One-time machining molding mechanism for PVC sheet floor - Google Patents
One-time machining molding mechanism for PVC sheet floor Download PDFInfo
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- CN105172155A CN105172155A CN201510605368.5A CN201510605368A CN105172155A CN 105172155 A CN105172155 A CN 105172155A CN 201510605368 A CN201510605368 A CN 201510605368A CN 105172155 A CN105172155 A CN 105172155A
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Abstract
The invention relates to the field of machinery, in particular to a one-time machining molding mechanism for a PVC sheet floor. According to the product machining sequence, a material mixing machine, an extrusion machine, a feeding machine, a die, a laminating and calendaring machine, a traction machine and a plate shearing machine are sequentially connected end to end. The laminating and calendaring machine and the traction machine are connected through a supporting frame. The supporting frame is provided with an edge cutting device. The laminating and calendaring machine is provided with two sets of roll shafts. One set of the roller shafts is used for conveying wearproof films, and the other set of the roller shafts is used for conveying texture films. According to the one-time machining molding mechanism for the PVC sheet floor, anti-slip wearproof finished products can be manufactured at a time, and the production cycle of the products is shortened by over one time.
Description
Technical field
The present invention relates to mechanical field, be specifically related to a kind of PVC stone and mould floor time processing shaping mechanism.
Background technology
PVC stone moulds floor through the development of short 2 years, makes hard floor from single anti-marbling effect and develops into the floor making the various soft or hard of various wall thickness, anti-timber floor, foamed light floor, environmental protection without methane plastic cement wood grain floor etc.The technique that any floor adopts is substantially all: raw material is through extruder and mould plasticizing slabbing, shaping by three roll extrusion ray machines when hot, simultaneously face covers one deck needs the pitted skin line (lines is at lower roll) of the film of imitated marble or wooden grain, back side compacting rubberizing water as base material, the embossing machine of secondary band heating carries out the asperities of pressing antiskid decorative to substrate surface, finally arrives UV paint extension coating line effects on surface and carries out Wear-resistant Treatment.
But prior art adopts three road PROCESS FOR TREATMENT to lose time first especially, process route elongates, and causes the production cycle oversize, affects the supply of material and the sale of product.Required artificial virtually more, cause the cost of labor of product paramount not under.All heat base material at embossing with when hanging and be coated with technique, this heating is only heated the superficial layer of base material, stress first can be caused when cooling twice to concentrate, even if finished product is comparatively smooth, still have the hidden danger of distortion later.Production technology slightly adjusts and not in placely will cause product deformation, now can only hang heater on coating line to its high-temperature heating by UV paint, make whole floor deliquescing again secondary place smooth rear cooling, cause energy consumption to increase.Multiple tracks explained hereafter requires that the factor controlled increases, noncontrollable factors increases, and product occurs that embossing is deep mixed, embossing is not in place, inequality, UV paint extension are coated with and increase less than phenomenons such as limits, thus cause control of product quality more difficult to hang painting UV paint behind, substandard products are more, even cause waste product.When per pass explained hereafter for ensureing the necessary large quantities of raw material of stock of production line continuous and stable production and base material, especially in order to protect, surface does not scratch base material, surrounding zero defect, must ensure that the base material of each pallet keeps at a certain distance away and can not pile up.This just causes required hall space very large, the shortcomings such as turnover cost is higher.
Summary of the invention
The object of this invention is to provide a kind of PVC stone and mould floor time processing shaping mechanism, a step makes the production line of anti-skid wearable finished product, and life cycle of the product is shortened more than 1 times.
For achieving the above object, the technical solution adopted in the present invention is: according to Product processing order, comprise batch mixer, extruder, feeder, mould, overlay film calender, hauling machine and plate shearing machine that head and the tail are linked in sequence, overlay film calender is connected by bracket with between hauling machine, bracket is provided with trimming cutting device, overlay film calender is provided with two groups of roll shafts, and wherein one group of roll shaft transmits wear-resistant membrane, and another group roll shaft transmits texture film.
Often organize roll shaft and include the deflector roll being wound with wear-resistant membrane or texture film, the guide roller play the guiding role and the nip rolls for unfolding wear-resistant membrane or texture film, overlay film calender also comprises an air bells removing roll, wear-resistant membrane and texture film via separately with it deflector roll, guide roller and nip rolls be in groups transported to air bells removing roll and be integrated by air bells removing roll pressing.
Overlay film calender also comprises the anti-slip roller be positioned in the middle part of it, and anti-slip roller is provided with concave convex texture in order to go out anti-slip veins to floor surface pressure.
Deflector roll is positioned at the top of anti-slip roller, and guide roller, nip rolls and air bells removing roll are all positioned at the side of anti-slip roller, for carrying the guide roller of texture film compared to for carrying the guide roller of wear-resistant membrane further from anti-slip roller.
After adopting technique scheme, the present invention has following good effect:
(1) the PVC stone in the present invention moulds floor time processing shaping mechanism, by existing making base material, make anti-skidding asperities, effects on surface carry out wearing layer hang paint three step treatment process be integrated, the work that existing needs three machines complete only can need be realized by shaping mechanism of the present invention, life cycle of the product is shortened more than 1 times, simultaneously simple to operate, recruitment reduces 40%;
(2) mechanism of the present invention carried out anti-skid wearable process owing to adopting before product molding, goods do not produce secondary deformation, dimensionally stable, percent defective is low, there is not the scuffing of transport and secondary operations, breakage, the loss of processing waste product, do not need the turnover space of base material, this shaping mechanism is exactly out finished product, has greatly saved production site.
Accompanying drawing explanation
Fig. 1 is the structure chart that PVC stone of the present invention moulds floor time processing shaping mechanism;
Fig. 2 moulds the top view of floor time processing shaping mechanism for the stone of PVC shown in Fig. 1;
Fig. 3 is the structure chart of overlay film calender in the present invention.
Wherein: 1, batch mixer, 2, extruder, 3, feeder, 4, mould, 5, overlay film calender, 51, roll shaft, 511, deflector roll, 512, guide roller, 513, nip rolls, 52, air bells removing roll, 53, anti-slip roller, 6, hauling machine, 7, cutter, 8, bracket, 9, trimming cutting device.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail.
As Figure 1-3, for PVC stone of the present invention moulds floor time processing shaping mechanism, according to Product processing order, comprise batch mixer 1, extruder 2, feeder 3, mould 4, overlay film calender 5, hauling machine 6, cutter 7 that head and the tail are linked in sequence, be connected by bracket 8 between overlay film calender 5 with hauling machine 6, bracket 8 is provided with trimming cutting device 9.
Overlay film calender 5 is provided with two groups of roll shafts, 51, air bells removing roll 52 and an anti-slip roller 53.One group of roll shaft 51 transmits wear-resistant membrane, and another group roll shaft 51 transmits texture film.Often organize roll shaft 51 and include two deflector rolls 511, guide roller 512 and nip rolls 513, deflector roll 511 is wound with wear-resistant membrane or texture film, the trend of guide roller 512 pairs of wear-resistant membranes or texture film play the guiding role, and nip rolls 513 flattens two kinds of films.Air bells removing roll 52 is for being integrated wear-resistant membrane and texture mould and the air of its contact site emptying, and anti-slip roller 53 is provided with concave convex texture in order to go out anti-slip veins to floor surface pressure.Deflector roll 511 is positioned at the top of anti-slip roller 53, and guide roller 512, nip rolls 513 and air bells removing roll 52 are all positioned at the side of anti-slip roller 53, for carrying the guide roller 512 of texture film compared to for carrying the guide roller 512 of wear-resistant membrane further from anti-slip roller 53.Wear-resistant membrane and texture film via separately with it deflector roll 511, guide roller 512 and nip rolls 513 be in groups transported to air bells removing roll 52, and wear-resistant membrane and texture film are integrated by gapless pressing under the effect of air bells removing roll 52.The base material of first one-step forming is via after overlay film calender, and its surface can be covered with wear-resistant membrane and texture film, and moreover, the surface of base material also can be suppressed concavo-convex anti-slip veins by anti-slip roller 53.In the present invention, change an original bachelor into anti-slip roller 53, the function of compacting anti-slip veins is integrated on overlay film calender 5.
It is as follows that PVC stone of the present invention moulds floor time processing shaping mechanism process: the different material first mixing batch mixer 1 on preparation floor, through extruder 2 heating plasticizing, flexible sheet again under mould 4 extrusion plasticizing state, flexible sheet enters overlay film calender 5 and covers wear-resistant membrane and texture film, then carry out limit through trimming cutting device 9 to shaping base material to cut, the cutting that cutter 7 carries out requirement specification is flowed through under the tractive force of hauling machine 6, finally make PVC stone and moulded ground board finished product, stacked and preserve.
To one skilled in the art, according to technical scheme described above and design, other various corresponding change and deformation can be made, and all these change and deformation all should belong within the protection domain of application claims.
Claims (4)
1. a PVC stone moulds floor time processing shaping mechanism, it is characterized in that: according to Product processing order, comprise the batch mixer (1) that head and the tail are linked in sequence, extruder (2), feeder (3), mould (4), overlay film calender (5), hauling machine (6) and plate shearing machine (7), be connected by bracket (8) between overlay film calender (5) with hauling machine (6), bracket (8) is provided with trimming cutting device (9), overlay film calender (5) is provided with two groups of roll shafts (51), wherein one group of roll shaft (51) transmits wear-resistant membrane, another group roll shaft (51) transmits texture film.
2. PVC stone according to claim 1 moulds floor time processing shaping mechanism, it is characterized in that: often organize roll shaft (51) and include the deflector roll (511) being wound with wear-resistant membrane or texture film, the guide roller (512) play the guiding role and the nip rolls (513) for unfolding wear-resistant membrane or texture film, overlay film calender (5) also comprises an air bells removing roll (52), wear-resistant membrane and texture film are via deflector roll (511) in groups with it separately, guide roller (512) and nip rolls (513) are transported to air bells removing roll (52) and are integrated by air bells removing roll (52) pressing.
3. PVC stone according to claim 2 moulds floor time processing shaping mechanism, it is characterized in that: overlay film calender (5) also comprises the anti-slip roller (53) be positioned in the middle part of it, and anti-slip roller (53) is provided with concave convex texture in order to go out anti-slip veins to floor surface pressure.
4. PVC stone according to claim 3 moulds floor time processing shaping mechanism, it is characterized in that: deflector roll (511) is positioned at the top of anti-slip roller (53), guide roller (512), nip rolls (513) and air bells removing roll (52) are all positioned at the side of anti-slip roller (53), for carrying the guide roller of texture film (512) compared to the guide roller (512) for carrying wear-resistant membrane further from anti-slip roller (53).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510605368.5A CN105172155A (en) | 2015-09-21 | 2015-09-21 | One-time machining molding mechanism for PVC sheet floor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510605368.5A CN105172155A (en) | 2015-09-21 | 2015-09-21 | One-time machining molding mechanism for PVC sheet floor |
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| CN105172155A true CN105172155A (en) | 2015-12-23 |
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| CN201510605368.5A Pending CN105172155A (en) | 2015-09-21 | 2015-09-21 | One-time machining molding mechanism for PVC sheet floor |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105459422A (en) * | 2015-12-31 | 2016-04-06 | 南京赛旺科技发展有限公司 | Once-processing molding mechanism for PVC floor |
| CN105522805A (en) * | 2016-01-25 | 2016-04-27 | 无锡市博宇塑机有限公司 | Automatic production line for surface film lamination of PVC (polyvinyl chloride) plastic floors |
| CN105711226A (en) * | 2016-03-18 | 2016-06-29 | 无锡市博宇塑机有限公司 | Four-roll calendering and draping production device for PVC plastic floor surface film attachment |
| CN106042581A (en) * | 2016-05-27 | 2016-10-26 | 浙江豪门塑业有限公司 | Improved stone-plastic plate treatment equipment |
| CN106393933A (en) * | 2016-08-26 | 2017-02-15 | 兴化市正福塑业有限公司 | Integrally formed PVC sheet machining system |
| CN106426991A (en) * | 2016-08-26 | 2017-02-22 | 兴化市正福塑业有限公司 | Integrated forming machining technology for stone plastic panel |
| CN106945322A (en) * | 2017-05-05 | 2017-07-14 | 常州金纬片板设备制造有限公司 | Floor composite molding machine and floor production line equipment and its production method |
| CN107379594A (en) * | 2017-07-07 | 2017-11-24 | 上海嘉好机械制造有限公司 | The process units and its application method on LVT overlay films floor |
| CN108422614A (en) * | 2018-03-30 | 2018-08-21 | 浙江冠峰新材料有限公司 | A kind of novel process units of stone plastic floor |
| CN108527890A (en) * | 2018-03-30 | 2018-09-14 | 浙江冠峰新材料有限公司 | A kind of process units of stone plastic floor |
| CN110216965A (en) * | 2019-05-28 | 2019-09-10 | 品诚塑胶科技（上海）有限公司 | A kind of preparation method of ultrahigh hardness plate |
| CN110303689A (en) * | 2019-06-12 | 2019-10-08 | 浙江欧耐力新材料有限公司 | A kind of LVT plastic floor production technology and its process units |
| CN111267329A (en) * | 2020-02-19 | 2020-06-12 | 刘金锦 | PVC freely foams board production facility |
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| CN204998003U (en) * | 2015-09-21 | 2016-01-27 | 南京赛旺科技发展有限公司 | Floor one -step refining forming mechanism is moulded to PVC stone |
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Patent Citations (5)
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| CN1316325A (en) * | 2000-04-03 | 2001-10-10 | 上海三樱包装材料有限公司 | Technology and equipment for making concave-convex laminated packing material |
| CN201552790U (en) * | 2009-12-22 | 2010-08-18 | 蒋怀阳 | Production line of PVC plates and sheets |
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Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105459422A (en) * | 2015-12-31 | 2016-04-06 | 南京赛旺科技发展有限公司 | Once-processing molding mechanism for PVC floor |
| CN105522805A (en) * | 2016-01-25 | 2016-04-27 | 无锡市博宇塑机有限公司 | Automatic production line for surface film lamination of PVC (polyvinyl chloride) plastic floors |
| CN105711226A (en) * | 2016-03-18 | 2016-06-29 | 无锡市博宇塑机有限公司 | Four-roll calendering and draping production device for PVC plastic floor surface film attachment |
| CN105711226B (en) * | 2016-03-18 | 2018-07-31 | 无锡市博宇塑机有限公司 | The laminating process units of PVC stone plastic floor film on surface four-roll calendarings |
| CN106042581B (en) * | 2016-05-27 | 2018-01-26 | 浙江世纪豪门家居科技有限公司 | Improved stone-plastic plate processing equipment |
| CN106042581A (en) * | 2016-05-27 | 2016-10-26 | 浙江豪门塑业有限公司 | Improved stone-plastic plate treatment equipment |
| CN106393933A (en) * | 2016-08-26 | 2017-02-15 | 兴化市正福塑业有限公司 | Integrally formed PVC sheet machining system |
| CN106426991A (en) * | 2016-08-26 | 2017-02-22 | 兴化市正福塑业有限公司 | Integrated forming machining technology for stone plastic panel |
| CN106945322A (en) * | 2017-05-05 | 2017-07-14 | 常州金纬片板设备制造有限公司 | Floor composite molding machine and floor production line equipment and its production method |
| CN107379594A (en) * | 2017-07-07 | 2017-11-24 | 上海嘉好机械制造有限公司 | The process units and its application method on LVT overlay films floor |
| CN108422614A (en) * | 2018-03-30 | 2018-08-21 | 浙江冠峰新材料有限公司 | A kind of novel process units of stone plastic floor |
| CN108527890A (en) * | 2018-03-30 | 2018-09-14 | 浙江冠峰新材料有限公司 | A kind of process units of stone plastic floor |
| CN110216965A (en) * | 2019-05-28 | 2019-09-10 | 品诚塑胶科技（上海）有限公司 | A kind of preparation method of ultrahigh hardness plate |
| CN110303689A (en) * | 2019-06-12 | 2019-10-08 | 浙江欧耐力新材料有限公司 | A kind of LVT plastic floor production technology and its process units |
| CN111267329A (en) * | 2020-02-19 | 2020-06-12 | 刘金锦 | PVC freely foams board production facility |
| CN111267329B (en) * | 2020-02-19 | 2021-10-29 | 浙江永裕家居股份有限公司 | PVC freely foams board production facility |
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| RJ01 | Rejection of invention patent application after publication | ||
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Application publication date: 20151223 |