CN106945322A - Floor composite molding machine and floor production line equipment and its production method - Google Patents
Floor composite molding machine and floor production line equipment and its production method Download PDFInfo
- Publication number
- CN106945322A CN106945322A CN201710317429.7A CN201710317429A CN106945322A CN 106945322 A CN106945322 A CN 106945322A CN 201710317429 A CN201710317429 A CN 201710317429A CN 106945322 A CN106945322 A CN 106945322A
- Authority
- CN
- China
- Prior art keywords
- floor
- base material
- roller group
- unwinding device
- layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000002131 composite material Substances 0.000 title claims abstract description 62
- 238000000465 moulding Methods 0.000 title claims abstract description 40
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 239000000463 material Substances 0.000 claims abstract description 83
- 238000007493 shaping process Methods 0.000 claims abstract description 34
- 230000009471 action Effects 0.000 claims abstract description 11
- 238000010438 heat treatment Methods 0.000 claims description 89
- 239000000047 product Substances 0.000 claims description 47
- 238000009408 flooring Methods 0.000 claims description 30
- 239000013066 combination product Substances 0.000 claims description 21
- 229940127555 combination product Drugs 0.000 claims description 21
- 238000004049 embossing Methods 0.000 claims description 20
- 238000005520 cutting process Methods 0.000 claims description 17
- 238000005098 hot rolling Methods 0.000 claims description 16
- 150000001875 compounds Chemical class 0.000 claims description 14
- 239000008236 heating water Substances 0.000 claims description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 238000001816 cooling Methods 0.000 claims description 5
- 238000010521 absorption reaction Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 3
- MEYZYGMYMLNUHJ-UHFFFAOYSA-N tunicamycin Natural products CC(C)CCCCCCCCCC=CC(=O)NC1C(O)C(O)C(CC(O)C2OC(C(O)C2O)N3C=CC(=O)NC3=O)OC1OC4OC(CO)C(O)C(O)C4NC(=O)C MEYZYGMYMLNUHJ-UHFFFAOYSA-N 0.000 description 4
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 2
- 229920000459 Nitrile rubber Polymers 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- 229910052791 calcium Inorganic materials 0.000 description 2
- 239000011575 calcium Substances 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 238000004513 sizing Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 229930000044 secondary metabolite Natural products 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D99/00—Subject matter not provided for in other groups of this subclass
- B29D99/0057—Producing floor coverings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C59/00—Surface shaping of articles, e.g. embossing; Apparatus therefor
- B29C59/02—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
- B29C59/04—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing using rollers or endless belts
- B29C59/046—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing using rollers or endless belts for layered or coated substantially flat surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
Abstract
The invention discloses a kind of floor composite molding machine and floor production line equipment and its production method, floor composite molding machine includes forming frame, top layer wearing layer unwinding device, middle level printed layer unwinding device, bottom skid resistant course unwinding device, floor base material shaped device, each layer set composite in floor and floor Embosser, and bottom skid resistant course unwinding device, middle level printed layer unwinding device and top layer wearing layer unwinding device are installed on forming frame；Floor base material shaped device includes floor base material hot briquetting roller group and is connected with floor base material hot briquetting roller group to drive the shaping drive device of the floor base material hot briquetting roller group action, and floor base material hot briquetting roller group includes two floor base material hot briquetting rollers that can be rotated to support on forming frame.Top layer wearing layer, middle level printed layer, shaping basic unit and bottom skid resistant course can be combined by the present invention automatically, improved its equipment capacity, saved labour, equipment operation hommization.
Description
Technical field
The present invention relates to a kind of floor composite molding machine and floor production line equipment and its production method.
Background technology
At present, the features such as flexible PVC calcium modeling floor is because with light weight matter, good barrier property, insulation, protection against the tide, convenient construction,
It is widely used in the high shunting yard institute such as hotel, office building, subway.
Original PVC calcium modeling floor machining production line is base material PVC and printed film, the wear-resistant membrane back side using hot-forming
Skid resistant course is by manually fitting together, and it is hot-forming to place into hot press, takes out progress finished product point after forming again
From；Efficiency is low in process, production line continuous production capacity is poor；It is time-consuming to take because everything is completed by artificial
Power, labour cost is higher, under production efficiency.
The content of the invention
The technical problems to be solved by the invention be the defect for overcoming prior art there is provided a kind of floor composite molding machine,
Top layer wearing layer, middle level printed layer, shaping basic unit and bottom skid resistant course can be combined by it automatically, improved its equipment capacity, saved
About labour, equipment operation hommization.
The present invention solves above-mentioned technical problem and adopted the technical scheme that：A kind of floor composite molding machine, it includes：
Forming frame；
Top layer wearing layer unwinding device；
Middle level printed layer unwinding device；
Bottom skid resistant course unwinding device, the bottom skid resistant course unwinding device, middle level printed layer unwinding device and top layer are resistance to
Mill layer unwinding device is installed on forming frame；
Floor base material shaped device, the floor base material shaped device includes floor base material hot briquetting roller group and and floor
Base material hot briquetting roller group is connected to drive the shaping drive device of the floor base material hot briquetting roller group action, describedly
Plate base material hot briquetting roller group includes two floor base material hot briquetting rollers that can be rotated to support on forming frame, two ground
The shaping channel that floor base material is shaped to be molded to basic unit is formed between plate base material hot briquetting roller；
Each layer set composite in floor, each layer set composite in floor includes floor heating and is combined roller group and and floor heating
The combined driving device that compound roller group is connected to drive the floor heating to be combined roller group action, the floor heating composite roll
Group includes being formed between two floor heating being pivotally supported on forming frame composite rolls, two floor heating composite rolls
Have by top layer wearing layer unwinding device convey top layer wearing layer, middle level printed layer unwinding device conveying middle level printed layer,
The shaping basic unit of plate base material hot briquetting roller group conveying and the bottom skid resistant course of bottom skid resistant course unwinding device conveying are combined successively
And it is complex as the composite channel of combination product；
Floor Embosser, the floor Embosser includes floor heating and embosses roller group and emboss roller group with floor heating
It is connected to drive the embossing drive device of the floor heating embossing roller group action, the floor heating embossing roller group includes two
It is formed between the individual floor heating dandy roll being pivotally supported on forming frame, two floor heating dandy rolls by floor
The combination product of the compound roller group conveying of heating carries out the embossed channels of embossed.
Further for before compound, top layer wearing layer is preheated, in the top layer wearing layer unwinding device and institute
State and be provided with the pre- hot-rolling of top layer wearing layer on the top layer wearing layer transport path that floor heating is combined between roller group, the top layer is resistance to
The mill pre- hot-rolling of layer can be rotated to support on the forming frame.
Further for avoiding in compound tense, top layer wearing layer and/or middle level printed layer and/or bottom skid resistant course are beaten
The phenomenon of wrinkle, the top layer wearing layer transport road between roller group is combined in the top layer wearing layer unwinding device and the floor heating
The middle level printed layer transport road between roller group is combined on footpath and/or in the middle level printed layer unwinding device and the floor heating
The bottom skid resistant course transport road between roller group is combined on footpath and/or in the bottom skid resistant course unwinding device and the floor heating
Expansion roller is provided with footpath, the expansion roller can be rotated to support on the forming frame.
The surface of combination product is heated further for before embossed, in the floor base material hot briquetting roller
Group and the floor heating are combined on the combination product transport path between roller group and are provided with what the surface of combination product was heated
Radiant heating device.
Further for the thickness of regulating floor base material, sliding block group, one of floor are equipped with the forming frame
Base material hot briquetting roller can be rotated to support in sliding block group, the floor base material shaped device also include be connected with sliding block group from
And drive sliding block group to be slided on forming frame, to adjust between the shaping channel between two floor base material hot briquetting rollers
The slack adjuster of gap.
Further, the slack adjuster includes screw lift.
Present invention also offers a kind of floor production line equipment, it includes：
Floor composite molding machine；
For extrude floor base material and by floor base material send into floor composite molding machine shaping channel extruder；
Tank part, the tank part includes leading portion heating water tank and back segment bosh；
Slitter for rip cutting flooring products；
Transverse cutting unit for crosscutting flooring products；
Make for drawing floor before the flooring products that floor composite molding machine is transferred out are sequentially passed through in lead
Section heating water tank, back segment bosh, slitter, the traction element of transverse cutting unit.
A kind of concrete structure of traction element is further provided, it is described to realize to the more preferable traction of flooring products
Traction element includes main hauling machine and auxiliary traction machine, and the main hauling machine is arranged between slitter and transverse cutting unit, described auxiliary
Hauling machine is helped to be arranged between floor composite molding machine and the leading portion tank.
Further, the main hauling machine is disposed with the tractive force that flooring products are provided with tractive force along lead
The suction roll of roller and the residual water of at least one absorption flooring products is provided.
Present invention also offers a kind of production method of floor production line equipment, the step of methods described in contain：
(a) floor base material is extruded by extruder and floor base material is sent into the shaping channel of floor composite molding machine；
(b) in the composite molding machine of floor, first pass through floor base material shaped device and be shaped to floor base material to be molded basic unit,
The top layer wearing layer that is again conveyed top layer wearing layer unwinding device by each layer set composite in floor, middle level printed layer unwinding device
What middle level printed layer, the shaping basic unit of floor base material hot briquetting roller group conveying and the bottom skid resistant course unwinding device of conveying were conveyed
Bottom skid resistant course is combined and is complex as combination product successively, and carrying out embossed to combination product finally by floor Embosser forms
Flooring products；
(c) flooring products heat by leading portion heating water tank, then by back segment bosh cooling treatment；
(d) enter back into slitter, by flooring products fixed width；
(e) enter back into transverse cutting unit, by flooring products fixed length, reach trimmed size.
Employ after above-mentioned technical proposal, when floor base material, by floor base material hot briquetting roller group, (roll temperature is by mould temperature
Machine control) sizing formed shaping basic unit after, then to floor heating be combined roller group (roll temperature is by die heater control) in it is resistance to top layer
Grind layer, middle level printed layer, bottom skid resistant course to be combined, top layer wearing layer needs preheating before being combined with shaping basic unit, the present invention is logical
Cross the pre- hot-rolling of top layer wearing layer to preheat top layer wearing layer, the pre- hot-rolling of top layer wearing layer is minute surface steel rod, and inside is by cast aluminium
Heating rod is heated, and has temperature detection, can adjust the temperature of the pre- hot-rolling of top layer wearing layer according to the thickness difference of top layer wearing layer
Spend, roller moved based on the pre- hot-rolling of top layer wearing layer, prevent that heating after-drawing is excessive, be furnished with nip rolls after the pre- hot-rolling of top layer wearing layer,
Enter floor heating after top layer wearing layer is flattened and be combined roller group, wherein middle level printed layer, bottom skid resistant course has nip rolls, prevents
Only there is the phenomenon crumpled when being combined roller group into floor heating；Film after heating and flattening enters simultaneously with shaping basic unit
Enter floor heating and be combined roller group, shaping basic unit can stablize with each tunic under high temperature, high pressure to fit；Each tunic and shaping basic unit
After posting, roller group is embossed into floor heating, will be multiple by radiant heating device before floor heating embossing roller group is entered
The surface heating of conjunction product, then surface embossed (roll temperature is by die heater control) is carried out by floor heating embossing roller group, wherein
Plate heating embossing roller group includes two floor heating dandy rolls, respectively bottom surface dandy roll and surface embossed roller, replaceable difference
Decorative pattern, embosses laggard auxiliary traction machine travel of crossing and goes out floor composite molding machine, then through water-carrying groove part, leading portion heating water tank can add
Heat, the cooling of back segment bosh, which has reached, removes the internal stress that flooring products are produced in composite molding, when making product long
Between place indeformable；Product passes through slitter after water-carrying groove, by product fixed width to finished size, then by main hauling machine,
In the present invention, main hauling machine includes three groups of rollers, and first group of roller is nitrile rubber roller, the tractive force for providing traction product, after
The pair roller barrel of face two is suction roll, and the water that product is remained in water-carrying groove is blotted；Pass through transverse cutting unit customized cut-off again, reach finished product
Specification, roadside material terrace is easy to shift finished product for other side's finished product.
The present invention and prior art control, its effect is the obvious practicality for improving equipment, highlights the human nature of equipment
Change, while adjusting machine time can be shortened when changing product, so just can be reduced the cost of Productive statistics.And the knot
Structure is compact, installs easy to control.
Brief description of the drawings
Fig. 1 is the structural representation of the first structure of the floor composite molding machine of the present invention；
Fig. 2 is the stereogram of the first structure of the floor composite molding machine of the present invention；
Fig. 3 is the structural representation of the floor production line equipment of the present invention；
Fig. 4 is the structural representation of second of structure of the floor composite molding machine of the present invention；
Fig. 5 is the stereogram of second of structure of the floor composite molding machine of the present invention.
Embodiment
In order that present disclosure is easier to be clearly understood, it is right below according to specific embodiment and with reference to accompanying drawing
The present invention is described in further detail.
Embodiment one
As shown in Fig. 1~2, a kind of floor composite molding machine, it includes：
Forming frame；
Top layer wearing layer unwinding device 1；
Middle level printed layer unwinding device 3；
Bottom skid resistant course unwinding device 7, the bottom skid resistant course unwinding device 7, middle level printed layer unwinding device 3 and top layer
Wearing layer unwinding device 1 is installed on forming frame；
Floor base material shaped device, the floor base material shaped device includes floor base material hot briquetting roller group and and floor
Base material hot briquetting roller group is connected to drive the shaping drive device of the floor base material hot briquetting roller group action, describedly
Plate base material hot briquetting roller group includes two floor base material hot briquetting rollers 4 that can be rotated to support on forming frame, two
The shaping channel that floor base material is shaped to be molded to basic unit is formed between floor base material hot briquetting roller 4；
Each layer set composite in floor, each layer set composite in floor includes floor heating and is combined roller group and and floor heating
The combined driving device that compound roller group is connected to drive the floor heating to be combined roller group action, the floor heating composite roll
Group includes shape between two floor heating being pivotally supported on forming frame composite rolls 9, two floor heating composite rolls 9
Into the middle level stamp for thering is the top layer wearing layer for conveying top layer wearing layer unwinding device 1, middle level printed layer unwinding device 3 to convey
Layer, floor base material hot briquetting roller group conveying shaping basic unit and bottom skid resistant course unwinding device 7 convey bottom skid resistant course according to
Composite channel that is secondary compound and being complex as combination product；
Floor Embosser, the floor Embosser includes floor heating and embosses roller group and emboss roller group with floor heating
It is connected to drive the embossing drive device of the floor heating embossing roller group action, the floor heating embossing roller group includes two
It is formed between the individual floor heating dandy roll being pivotally supported on forming frame, two floor heating dandy rolls by floor
The combination product of the compound roller group conveying of heating carries out the embossed channels of embossed；Wherein, two floor heating dandy rolls are respectively
Bottom surface dandy roll 12 and surface embossed roller 13.
Specifically, it is described shaping drive device, combined driving device, embossing drive device include motor, driving gear,
First driven gear and the second driven gear, the motor drive the driving gear rotation, the driving gear and first from
Moving gear is engaged, and the first driven gear and the engagement of the second driven gear, the rotation of driving gear drive the first driven gear to revolve again
Turn, the rotation of the first driven gear, then drive the second driven gear to rotate, the first driven gear is heated into corresponding floor base material
The roller that type roller group or floor heating are combined in roller group or floor heating embossing roller group is coaxially connected, the second driven gear and phase
Another roller that the floor base material hot briquetting roller group or floor heating answered are combined in roller group or floor heating embossing roller group is same
Axle is connected, so as to drive corresponding floor base material hot briquetting roller group or floor heating to be combined roller group or floor heating embossing roller group
Action.
In order to before compound, be preheated to top layer wearing layer, in the top layer wearing layer unwinding device 1 and the floor
The pre- hot-rolling 14 of top layer wearing layer, the top layer wearing layer are provided with top layer wearing layer transport path between the compound roller group of heating
Pre- hot-rolling 14 can be rotated to support on the forming frame；The pre- hot-rolling 14 of top layer wearing layer is minute surface steel rod, and inside is by cast aluminium
Heating rod is heated, and has temperature detection, and the pre- hot-rolling 14 of top layer wearing layer can be adjusted according to the thickness difference of top layer wearing layer
Temperature, the pre- hot-rolling 14 of top layer wearing layer is drive roll, prevents that heating after-drawing is excessive.
In order to avoid in compound tense, what crumpling occurred in top layer wearing layer and/or middle level printed layer and/or bottom skid resistant course shows
As being combined in the top layer wearing layer unwinding device 1 and the floor heating on the top layer wearing layer transport path between roller group
And/or it is combined the middle level printed layer transport path between roller group in the middle level printed layer unwinding device 3 and the floor heating
Bottom skid resistant course transport road upper and/or between the bottom skid resistant course unwinding device 7 and the compound roller group of the floor heating
Expansion roller 16 is provided with footpath, the expansion roller 16 can be rotated to support on the forming frame.
In order to be heated before embossed to the surface of combination product, in the floor base material hot briquetting roller group and institute
Stating to be provided with carry out the surface of combination product on the combination product transport path that floor heating is combined between roller group adds radiation of heat to add
Thermal 11.
Further for the thickness of regulating floor base material, sliding block group 41 is equipped with the forming frame, one of ground
Plate base material hot briquetting roller 4 can be rotated to support in sliding block group 41, and the floor base material shaped device also includes and sliding block group
41 are connected so as to driving sliding block group 41 to be slided on forming frame, to adjust between two floor base material hot briquetting rollers 4
The slack adjuster in the gap of shaping channel.
The slack adjuster includes screw lift 6.
Bottom surface dandy roll 12 and surface embossed roller 13 in the present embodiment are set for horizontal alignment.
Embodiment two
As shown in Figure 4,5, the present embodiment and the structure of embodiment one are essentially identical, unlike：Bottom in the present embodiment
Face dandy roll 12 and surface embossed roller 13 are vertically to be set up in parallel.
Embodiment three
As shown in figure 3, a kind of floor production line equipment, it includes：
Floor composite molding machine 30 in embodiment one and implementation two；
For extrude floor base material and by floor base material send into floor composite molding machine shaping channel extruder 10；Its
In, the rear portion of extruder 10 is provided with extrusion die 20, one-step forming at the beginning of making floor base material by extrusion die 20；
Tank part 50, the tank part 50 includes leading portion heating water tank and back segment bosh；
Slitter 60 for rip cutting flooring products；
Transverse cutting unit 80 for crosscutting flooring products；
Make for drawing floor before the flooring products that floor composite molding machine is transferred out are sequentially passed through in lead
Section heating water tank, back segment bosh, slitter 60, the traction element of transverse cutting unit 80.
The traction element includes main hauling machine 70 and auxiliary traction machine 40, and the main hauling machine 70 is arranged on slitter 60
Between transverse cutting unit 80, the auxiliary traction machine 40 is arranged between floor composite molding machine and the leading portion tank.
The main hauling machine 70 is disposed with the tractive force offer that flooring products are provided with tractive force along lead
The suction roll of the residual water of roller and at least one absorption flooring products.
Contain in the step of production method of the floor production line equipment：
(a) floor base material is extruded by extruder 10 and floor base material is sent into the shaping channel of floor composite molding machine；
(b) in the composite molding machine of floor, first pass through floor base material shaped device and be shaped to floor base material to be molded basic unit,
The top layer wearing layer that is again conveyed top layer wearing layer unwinding device 1 by each layer set composite in floor, middle level printed layer unreel dress
Middle level printed layer, the shaping basic unit of floor base material hot briquetting roller group conveying and the bottom skid resistant course unwinding device 7 for putting 3 conveyings are defeated
The bottom skid resistant course sent is combined and is complex as combination product successively, and embossed is carried out to combination product finally by floor Embosser
Form flooring products；
(c) flooring products heat by leading portion heating water tank, then by back segment bosh cooling treatment；
(d) enter back into slitter 60, by flooring products fixed width；
(e) enter back into transverse cutting unit 80, by flooring products fixed length, reach trimmed size.
The operation principle of the present invention is as follows：
Base is molded when floor base material is formed by floor base material hot briquetting roller group (roll temperature is by die heater control) sizing
Layer after, then to floor heating be combined roller group (roll temperature is by die heater control) in top layer wearing layer, middle level printed layer, bottom prevent
Slip layer is combined, top layer wearing layer with shaping basic unit it is compound before needing preheating, the present invention passes through 14 pairs of the pre- hot-rolling of top layer wearing layer
Top layer wearing layer is preheated, and is furnished with nip rolls 16 after the pre- hot-rolling 14 of top layer wearing layer, enters ground after top layer wearing layer is flattened
The compound roller group of plate heating, wherein middle level printed layer, bottom skid resistant course has nip rolls 16, prevents from entering floor heating composite roll
There is the phenomenon crumpled during group；Film after heating and flattening enters floor heating with shaping basic unit and is combined roller group simultaneously, into
Type basic unit can stablize with each tunic under high temperature, high pressure to fit；After each tunic is posted with shaping basic unit, into floor heating
Roller group is embossed, is heated the surface of combination product by radiant heating device 11 entering before floor heating embosses roller group, then pass through
Cross floor heating embossing roller group and carry out surface embossed (roll temperature is by die heater control), wherein floor heating embossing roller group includes two
Individual floor heating dandy roll, respectively bottom surface dandy roll 12 and surface embossed roller 13, replaceable different decorative patterns are embossed laggard excessively auxiliary
Hauling machine 40 is helped to pull out floor composite molding machine, then through water-carrying groove part 5, leading portion heating water tank can be heated, back segment cooling water
Groove cooling, which has reached, removes the internal stress that flooring products are produced in composite molding, product is placed indeformable for a long time；
Product passes through slitter 60 after water-carrying groove part 5, by product fixed width to finished size, then by main hauling machine 70, in this hair
In bright, main hauling machine includes three groups of rollers, and first group of roller is nitrile rubber roller, the tractive force for providing traction product, behind two
Pair roller barrel is suction roll, and the water that product is remained in water-carrying groove is blotted；Pass through the customized cut-off of transverse cutting unit 80 again, reach that finished product is advised
Lattice, roadside material terrace 90 is easy to shift finished product for other side's finished product.
Particular embodiments described above, pair present invention solves the technical problem that, technical scheme and beneficial effect carry out
It is further described, should be understood that the specific embodiment that the foregoing is only the present invention, is not limited to this
Invention, within the spirit and principles of the invention, any modifications, equivalent substitutions and improvements done etc. should be included in this hair
Within bright protection domain.
Claims (10)
1. a kind of floor composite molding machine, it is characterised in that it includes：
Forming frame；
Top layer wearing layer unwinding device (1)；
Middle level printed layer unwinding device (3)；
Bottom skid resistant course unwinding device (7), the bottom skid resistant course unwinding device (7), middle level printed layer unwinding device (3) and top
Layer wearing layer unwinding device (1) is installed on forming frame；
Floor base material shaped device, the floor base material shaped device includes floor base material hot briquetting roller group and and floor base material
Hot briquetting roller group is connected to drive the shaping drive device of the floor base material hot briquetting roller group action, the floor base
Material hot briquetting roller group includes two floor base material hot briquetting rollers (4) that can be rotated to support on forming frame, two ground
The shaping channel that floor base material is shaped to be molded to basic unit is formed between plate base material hot briquetting roller (4)；
Each layer set composite in floor, each layer set composite in floor includes floor heating and is combined roller group and compound with floor heating
The combined driving device that roller group is connected to drive the floor heating to be combined roller group action, the floor heating is combined roller group bag
Include shape between two floor heating being pivotally supported on forming frame composite rolls (9), two floor heating composite rolls (9)
Printed into the middle level for having the top layer wearing layer for conveying top layer wearing layer unwinding device (1), middle level printed layer unwinding device (3) conveying
The bottom of flower layer, the shaping basic unit of floor base material hot briquetting roller group conveying and bottom skid resistant course unwinding device (7) conveying is anti-skidding
Layer is combined and is complex as the composite channel of combination product successively；
Floor Embosser, the floor Embosser includes floor heating and embosses roller group and be connected with floor heating embossing roller group
To drive the embossing drive device of the floor heating embossing roller group action, the floor heating embossing roller group can including two
It is rotationally supported between the floor heating dandy roll on forming frame, two floor heating dandy rolls and is formed with floor heating
The combination product of compound roller group conveying carries out the embossed channels of embossed.
2. floor composite molding machine according to claim 1, it is characterised in that：In the top layer wearing layer unwinding device
(1) it is combined on the top layer wearing layer transport path between roller group with the floor heating and is provided with the pre- hot-rolling of top layer wearing layer
(14), the pre- hot-rolling of top layer wearing layer (14) can be rotated to support on the forming frame.
3. floor composite molding machine according to claim 1, it is characterised in that：In the top layer wearing layer unwinding device
(1) it is combined on the top layer wearing layer transport path between roller group and/or is unreeled in the middle level printed layer with the floor heating
Device (3) and the floor heating are combined on the middle level printed layer transport path between roller group and/or in the bottom skid resistant course
Unwinding device (7) and the floor heating, which are combined on the bottom skid resistant course transport path between roller group, is provided with expansion roller (16),
The expansion roller (16) can be rotated to support on the forming frame.
4. floor composite molding machine according to claim 1, it is characterised in that：In the floor base material hot briquetting roller group
And the floor heating is combined on the combination product transport path between roller group and is provided with the spoke heated to the surface of combination product
Penetrate heater (11).
5. floor composite molding machine according to claim 1, it is characterised in that：Sliding block group is equipped with the forming frame
(41), one of floor base material hot briquetting roller (4) can be rotated to support in sliding block group (41), the floor base material shaping
Device also includes being connected with sliding block group (41) driving sliding block group (41) to slide on forming frame, to adjust two floors
The slack adjuster in the gap of the shaping channel between base material hot briquetting roller (4).
6. floor composite molding machine according to claim 5, it is characterised in that：The slack adjuster includes screw mandrel liter
Drop machine (6).
7. a kind of floor production line equipment, it is characterised in that it includes：
Floor composite molding machine as any one of claim 1 to 6；
For extrude floor base material and by floor base material send into floor composite molding machine shaping channel extruder (10)；
Tank part (50), the tank part (50) includes leading portion heating water tank and back segment bosh；
Slitter (60) for rip cutting flooring products；
Transverse cutting unit (80) for crosscutting flooring products；
The flooring products transferred out for drawing floor to make from floor composite molding machine sequentially pass through leading portion in lead and added
Hot water storgae, back segment bosh, slitter (60), the traction element of transverse cutting unit (80).
8. floor production line equipment according to claim 7, it is characterised in that：The traction element includes main hauling machine
(70) and auxiliary traction machine (40), the main hauling machine (70) is arranged between slitter (60) and transverse cutting unit (80), described auxiliary
Hauling machine (40) is helped to be arranged between floor composite molding machine and the leading portion tank.
9. floor production line equipment according to claim 8, it is characterised in that：The main hauling machine (70) is along traction side
The tractive force that flooring products are provided with tractive force to being disposed with provides the residual water of roller and at least one absorption flooring products
Suction roll.
10. a kind of production method of floor production line equipment as described in claim 7 or 8 or 9, it is characterised in that methods described
The step of in contain：
(a) floor base material is extruded by extruder (10) and floor base material is sent into the shaping channel of floor composite molding machine；
(b) in the composite molding machine of floor, first pass through floor base material shaped device and be shaped to floor base material to be molded basic unit, then lead to
Cross top layer wearing layer, middle level printed layer unwinding device that each layer set composite in floor conveys top layer wearing layer unwinding device (1)
(3) the middle level printed layer of conveying, the shaping basic unit of floor base material hot briquetting roller group conveying and bottom skid resistant course unwinding device (7)
The bottom skid resistant course of conveying is combined and is complex as combination product successively, and combination product is carried out at embossing finally by floor Embosser
Reason forms flooring products；
(c) flooring products heat by leading portion heating water tank, then by back segment bosh cooling treatment；
(d) enter back into slitter (60), by flooring products fixed width；
(e) enter back into transverse cutting unit (80), by flooring products fixed length, reach trimmed size.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710317429.7A CN106945322A (en) | 2017-05-05 | 2017-05-05 | Floor composite molding machine and floor production line equipment and its production method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710317429.7A CN106945322A (en) | 2017-05-05 | 2017-05-05 | Floor composite molding machine and floor production line equipment and its production method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106945322A true CN106945322A (en) | 2017-07-14 |
Family
ID=59479014
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710317429.7A Pending CN106945322A (en) | 2017-05-05 | 2017-05-05 | Floor composite molding machine and floor production line equipment and its production method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106945322A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108422614A (en) * | 2018-03-30 | 2018-08-21 | 浙江冠峰新材料有限公司 | A kind of novel process units of stone plastic floor |
| CN108437432A (en) * | 2018-03-30 | 2018-08-24 | 浙江冠峰新材料有限公司 | A kind of film covering device on floor |
| CN108527890A (en) * | 2018-03-30 | 2018-09-14 | 浙江冠峰新材料有限公司 | A kind of process units of stone plastic floor |
| CN114379187A (en) * | 2021-12-24 | 2022-04-22 | 财纳福诺木业(中国)有限公司 | Floor manufacturing method and system using same |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2550991A1 (en) * | 1983-08-24 | 1985-03-01 | American Biltrite Inc | METHOD AND APPARATUS FOR MANUFACTURING DECORATIVE COMPOSITE VINYL TILES FOR COATING SOIL AND PRODUCTS OBTAINED BY THEIR IMPLEMENTATION |
| CN103381692A (en) * | 2013-06-11 | 2013-11-06 | 黄晋山 | Device for compositing foaming formed composite material with PVC material |
| CN105172155A (en) * | 2015-09-21 | 2015-12-23 | 南京赛旺科技发展有限公司 | One-time machining molding mechanism for PVC sheet floor |
| CN105522805A (en) * | 2016-01-25 | 2016-04-27 | 无锡市博宇塑机有限公司 | Automatic production line for surface film lamination of PVC (polyvinyl chloride) plastic floors |
| CN205970035U (en) * | 2016-07-26 | 2017-02-22 | 江阴市富华包装材料有限公司 | A backfire -proof device for producing PVC laminate flooring usefulness |
| CN106573459A (en) * | 2014-07-31 | 2017-04-19 | 尤尼林有限公司 | Method and installation for manufacturing a floor covering product and floor covering product obtained hereby |
| CN207224651U (en) * | 2017-05-05 | 2018-04-13 | 常州金纬片板设备制造有限公司 | Floor composite molding machine and floor production line equipment |
-
2017
- 2017-05-05 CN CN201710317429.7A patent/CN106945322A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2550991A1 (en) * | 1983-08-24 | 1985-03-01 | American Biltrite Inc | METHOD AND APPARATUS FOR MANUFACTURING DECORATIVE COMPOSITE VINYL TILES FOR COATING SOIL AND PRODUCTS OBTAINED BY THEIR IMPLEMENTATION |
| CN103381692A (en) * | 2013-06-11 | 2013-11-06 | 黄晋山 | Device for compositing foaming formed composite material with PVC material |
| CN106573459A (en) * | 2014-07-31 | 2017-04-19 | 尤尼林有限公司 | Method and installation for manufacturing a floor covering product and floor covering product obtained hereby |
| CN105172155A (en) * | 2015-09-21 | 2015-12-23 | 南京赛旺科技发展有限公司 | One-time machining molding mechanism for PVC sheet floor |
| CN105522805A (en) * | 2016-01-25 | 2016-04-27 | 无锡市博宇塑机有限公司 | Automatic production line for surface film lamination of PVC (polyvinyl chloride) plastic floors |
| CN205970035U (en) * | 2016-07-26 | 2017-02-22 | 江阴市富华包装材料有限公司 | A backfire -proof device for producing PVC laminate flooring usefulness |
| CN207224651U (en) * | 2017-05-05 | 2018-04-13 | 常州金纬片板设备制造有限公司 | Floor composite molding machine and floor production line equipment |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108422614A (en) * | 2018-03-30 | 2018-08-21 | 浙江冠峰新材料有限公司 | A kind of novel process units of stone plastic floor |
| CN108437432A (en) * | 2018-03-30 | 2018-08-24 | 浙江冠峰新材料有限公司 | A kind of film covering device on floor |
| CN108527890A (en) * | 2018-03-30 | 2018-09-14 | 浙江冠峰新材料有限公司 | A kind of process units of stone plastic floor |
| CN114379187A (en) * | 2021-12-24 | 2022-04-22 | 财纳福诺木业(中国)有限公司 | Floor manufacturing method and system using same |
| CN114379187B (en) * | 2021-12-24 | 2023-12-01 | 财纳福诺木业(中国)有限公司 | Floor making method and system using same |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106945322A (en) | Floor composite molding machine and floor production line equipment and its production method | |
| EP3524429B1 (en) | Method for manufacturing a floor covering product | |
| CN204296035U (en) | The precious automatic moulding production line in port | |
| CN112172299A (en) | Long decorative material with emboss and pattern coincident, and rolling method and equipment | |
| KR101379544B1 (en) | Window profile provided with skin layer having wood fiber | |
| CN206765512U (en) | Portable pressing machine and its plastic floor pressing and forming equipment of application | |
| CN101642997B (en) | Laser moulding process and laser molding press of free-coating layer seamless holographic films | |
| CN207415828U (en) | Calender and foaming floor production line | |
| CN205467781U (en) | Automatic laminating equipment of PVC stone plastic floor surface recombination membrane | |
| CN101954739A (en) | Texturizing machine and texturizing method thereof | |
| CN207224651U (en) | Floor composite molding machine and floor production line equipment | |
| CN211772107U (en) | Automatic adjusting and embossing device for non-woven fabric | |
| JPH0788021B2 (en) | Method and apparatus for continuous production of architectural strips | |
| CN112172298A (en) | Long plastic layer with emboss and pattern coincided and rolling method and equipment | |
| CN108943964A (en) | Mobile pressing machine and its plastic floor pressing and forming equipment of application | |
| CN107877839A (en) | A kind of embossing machine for PVC film | |
| CN205890190U (en) | PVC big roller rigging machine | |
| CN207072074U (en) | Calender | |
| CN206394063U (en) | A kind of three-dimensional impressing graphene PU Tire productions equipment | |
| CN204451191U (en) | A kind of PVC profile surface thermoprint system | |
| CN205238719U (en) | PVC strip flooring coiled material and production water line | |
| CN205326316U (en) | One -step refining PVC floor forming mechanism | |
| CN202271652U (en) | Graining machine for synchronously printing | |
| CN204367395U (en) | The automatic texturizing equipment of the double-deck Yoga mat of a kind of TPE | |
| CN101618602B (en) | Drum-surface processing device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170714 |
|
| RJ01 | Rejection of invention patent application after publication |