CN101954739A - Texturizing machine and texturizing method thereof - Google Patents

Texturizing machine and texturizing method thereof Download PDF

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Publication number
CN101954739A
CN101954739A CN2010102739081A CN201010273908A CN101954739A CN 101954739 A CN101954739 A CN 101954739A CN 2010102739081 A CN2010102739081 A CN 2010102739081A CN 201010273908 A CN201010273908 A CN 201010273908A CN 101954739 A CN101954739 A CN 101954739A
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China
Prior art keywords
steel band
decorative pattern
pressure roller
heating
roller
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Pending
Application number
CN2010102739081A
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Chinese (zh)
Inventor
陈益币
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陈益币
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Application filed by 陈益币 filed Critical 陈益币
Priority to CN2010102739081A priority Critical patent/CN101954739A/en
Publication of CN101954739A publication Critical patent/CN101954739A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a texturizing machine and a texturizing method thereof. A machine frame between a raw material unwinding roller and a finished product winding roller is provided with a heating pressed roller, a heating pressing roller, a flitch laminating glue roller, a texture pressed roller and a peeling pressing roller; a closed conveying steel band is winded on the outside of the heating pressed roller and a closed texture conveying steel band is winded on the outsides of the heating pressing roller and the texture pressed roller at the same time; the heating pressed roller is tightly adhered to and positioned below the heating pressing roller and a material softening oven is arranged in the lateral direction of the heating pressed roller; and the flitch laminating glue roller is adhered to and positioned above the texture pressed roller and the texture conveying steel band which does not pass through the texture pressed roller is provided with a texture conveying steel band heating oven. The texturizing machine and the texturizing method thereof ensure that a rolling material has definite and clear textures on the surface, a satisfactory texture depth and a smooth texture-less face.

Description

A kind of embossing machine and texturizing method thereof
Technical field
The present invention relates to embossing machine, specifically a kind of embossing machine that is used for plastic film materials such as conveyer belt type plastic sheeting, reflective membrane, babysbreath film, pvc coiled material and to the texturizing method of these materials.
Background technology
The embossing machine of prior art, its structure comprises the power master motor that raw material unreel and finished product rolling, frame bottom are provided with that frame, frame front and back end are provided with and the winding motor at rear, described raw material unreel and the finished product rolling between frame be provided with dandy roll; But its set dandy roll of the embossing machine of prior art has just adopted electric carving formula patterned roll, and the sheet decorative pattern nickel plate that dandy roll of the present invention has adopted plating to come out, the nickel plate sticks on carries steel strip surface to form a whole circle diamond plate, warm-up mill, forms dandy roll; In addition the embossing machine of prior art he set adopted common rubber rollers and wool roller as by pressure roller by pressure roller, and embossing machine of the present invention adopted one of conveying steel band, warm-up mill, composition by pressure roller by pressure roller.So in sum, it is the decorative pattern that of pressing for the embossing machine cylinder material of prior art, but the decorative pattern lines is unintelligible, the degree of depth is not in place, and embossing machine cylinder material of the present invention accomplishes that the decorative pattern on surface is clear, and the lines degree of depth puts in place, and no lines face is smooth.We know and have added warm-up mill, heated oven and carried steel band to address these problems, if but think that rolling must quick near normal temperature, saidly must add chill roll and cooler bin, offset the side effect that warm-up mill brings.No doubt be complicated on this spline structure, but final purpose reaches, cylinder material accomplishes that the decorative pattern on surface is clear, and the lines degree of depth puts in place, and no lines face is smooth.They can only produce prior art with the sheet material for pvc materials such as reflective membrane, babysbreath film, opal films for said above a certain specific material use in addition, and the present invention can produce with cylinder material.
In addition, the embossing machine of prior art is on the process flow process, and for unreeling → deflector roll leveling → embossing → deflector roll leveling → finished product rolling, the decorative pattern that this process too simply makes extrusion is unintelligible, and the degree of depth is not in place, and no lines face is rough.
Summary of the invention
(1) technical problem that will solve
The objective of the invention is defective, a kind of embossing machine and texturizing method thereof are provided, solved unintelligible, the rough problem of lines degree of depth lines face not in place, no of embossing that prior art exists at the prior art existence.
(2) technical scheme
The technical solution adopted for the present invention to solve the technical problems is:
A kind of embossing machine, its structure comprises the power master motor that raw material unreel and finished product rolling, frame bottom are provided with that frame, frame front and back end are provided with and the winding motor at rear, near raw material unreel be respectively arranged with on the frame with the finished product rolling before and after deflector roll and front and back regulate deflector roll; Described raw material unreel and the finished product rolling between frame be provided with heating by pressure roller, heating pressure roller, pasting board pressing rubber roll, decorative pattern by pressure roller, peel off pressure roller; Described heating is wound with the conveying steel band of a sealing by the pressure roller outer felt, and described heating pressure roller, decorative pattern are carried steel band by the decorative pattern that the pressure roller outside is wound with a sealing simultaneously; Described heating pressure roller is close to the below and is provided with heating by pressure roller, and heating is provided with the material softening baking oven by pressure roller side top; Described decorative pattern is provided with pasting board pressing rubber roll by the pressure roller top, and through decorative pattern decorative pattern conveying steel band heated oven is set on the decorative pattern of the pressure roller conveying steel band.
Described decorative pattern is carried steel band and is carried steel band also to walk around main chill roll simultaneously, and the described main chill roll outside also is provided with the conveyer belt cooler bin.
Described decorative pattern is carried and also is provided with decorative pattern conveying steel band dancer rools on this transmission system of steel band; Described this transmission system of conveying steel band is provided with and carries the big deflector roll of steel band, carries the little deflector roll of steel band, conveying steel band dancer rools.
Described heating also is provided with wallboard support shelves, material pressing rubber rollers on the frame between pressure roller and the preceding deflector roll.
The described frame that unreels near raw material is provided with support shelves, unwinding tension controller; Described frame near the finished product rolling is provided with the rolling tension control roll.
A kind of texturizing method of embossing machine the steps include:
1), at first obtain the plating diamond plate, by pasting board pressing rubber roll its be placed on decorative pattern carry steel band to paste with it and; Decorative pattern wherein carries the steel band elasticity to carry the steel band dancer rools to regulate by decorative pattern;
2), the rotation of being carried the steel band dancer rools, carrying the big deflector roll of steel band, carry the little deflector roll of steel band, conveying steel band dancer rools by pressure roller, decorative pattern by pressure roller and heating pressure roller, main cold cut roller, decorative pattern by heating, article two, carrying steel band is the cycle rotation that decorative pattern is carried steel band and carried steel band to begin not stop, entered the conveying steel band baking oven thermal treatment zone by heating again by the material pressing rubber rollers pressing of pressure roller side and begin the material thermoplastic, heating pressure roller band decorative pattern and is carried steel band and heating to be pushed by the conveying steel band on the pressure roller;
3), the raw material in frame the place ahead unreel and begin to unreel material, tension force control and preceding deflector roll through the unwinding tension controller are derived, after the adjusting leveling of preceding dancer rools, material is through the pressing of material pressing rubber rollers, material surface is softened moulding through heating by pressing on the conveying steel band of pressure roller and heating pressure roller by carrying the thermoplastic of steel band heated oven then; Decorative pattern carries steel band then to be carried the steel band heated oven that the embossing version is carried out preheating by decorative pattern by the decorative pattern in pressure roller the place ahead;
4), conveyer belt is transported to the conveyer belt binding site to material then, pushes with two conveying steel bands and forms two-layer conveyer belt merging and hot briquetting, makes the material lines more clear;
5), decorative pattern is carried steel band to turn to material through a refrigeration-type chill roll and is cooled off baking oven and come cooling and shaping;
6), material makes material and decorative pattern carry steel band to break away from by peeling off pressure roller, through after regulate deflector roll the adjusting leveling and after the conveying of deflector roll, final material is sent in the finished product rolling.
(3) beneficial effect
A kind of embossing machine of the present invention and texturizing method thereof are compared with prior art, have following beneficial effect:
It is the decorative pattern that of pressing for the embossing machine cylinder material of prior art, but the decorative pattern lines is unintelligible, the degree of depth is not in place, and embossing machine cylinder material of the present invention accomplishes that the decorative pattern on surface is clear, and the lines degree of depth puts in place, and no lines face is smooth.They can only produce prior art with the sheet material for pvc materials such as reflective membrane, babysbreath film, opal films for said above a certain specific material use in addition, and the present invention can produce with cylinder material.
Texturizing method of the present invention is, unreel → the deflector roll leveling → material is pressed on the conveying steel band of warm-up mill with rubber roll, warm-up mill softens the back of material, with baking oven the front of material is being softened, conveyer belt is transported to the conveyer belt binding site to material then, push the two-layer conveyer belt of formation with two warm-up mills and merge and hot briquetting, make the material lines more clear.Conveyer belt comes cooling and shaping through a refrigeration-type chill roll and cooling baking oven then, carries out material and graining board then and peels off → rolling of deflector roll leveling → finished product.Finished-product material accomplishes that the decorative pattern on surface is clear, and the lines degree of depth puts in place, and no lines face is smooth.
Described reel plastic sheeting is pressed in by the pressing rubber roll by the deflector roll leveling and is wrapping heating by on the conveying steel band of roller surface.Entered heated oven by heating by the pressure roller driving-belt, wrapping the decorative pattern that heat roller surface and carry under the steel band entering,, make plastic sheeting extrusion decorative pattern then through the pressurization of two rollers.Allowed the decorative pattern moulding of plastic sheeting by heating by pressure roller heating.Article two, carry steel band along being pressed the warm-up mill transmission to enter decorative pattern cooling home roll, around the typing of decorative pattern home roll surface cool.Be pressed in the decorative pattern that is wrapping decorative pattern cooling home roll surface and carry just to be with and peel off by peeling off pressure roller.Peel off the back by deflector roll leveling plastics decorative pattern film, last, the finished product rolling.
This machine compact conformation, stable performance can reach the plastic film material surface and accomplish that lines is clear, the lines degree of depth puts in place, and smooth, the transparent reflectance of no lines face is good.This is the equipment of plastics embossed film the best.
Description of drawings
Fig. 1 is the structural representation of a kind of embossing machine of the present invention;
Fig. 2 is the partial enlarged drawing of a kind of embossing machine of the present invention;
Fig. 3 is the structural representation that the decorative pattern of a kind of embossing machine of the present invention is carried steel band and conveying steel band.
Among the figure: 01. raw material unreel; 02. preceding deflector roll; 03. preceding adjusting deflector roll; 04. wallboard support shelves; 05. material pressing rubber rollers; 06. material softening baking oven; 07. heating is by pressure roller; 08. heating pressure roller; 09. decorative pattern is carried the steel band heated oven; 10. decorative pattern is carried steel band; 11. pasting board pressing rubber roll; 12. decorative pattern is by pressure roller; 13. decorative pattern is carried the steel band dancer rools; 14. peel off pressure roller; 15. carry the big deflector roll of steel band; 16. deflector roll is regulated in the back; 17. back deflector roll; 18. finished product rolling; 19. rolling tension control roll; 20. winding motor; 21. conveying steel band; 22. carry the little deflector roll of steel band; 23. conveyer belt cooler bin; 24. carry the steel band dancer rools; 25. main motor; 26. main chill roll; 27. support shelves; 28. unwinding tension controller; 29. carry the steel band baking oven thermal treatment zone; 30. decorative pattern is carried the steel band baking oven thermal treatment zone; 31. add heat set zone; 32. cooling and shaping district.
The specific embodiment
Next explain to a kind of embossing machine of the present invention and below the texturizing method work with reference to Figure of description.
A kind of embossing machine of the present invention, its structure comprises that raw material that frame, frame front and back end are provided with unreel 01 and the power master motor 25 that is provided with of finished product rolling 18, frame bottom and the winding motor 20 at rear, near raw material unreel be respectively arranged with on the frame with the finished product rolling before and after deflector roll 02,17 and front and back regulate deflector roll 03,16; Described raw material unreel and the finished product rolling between frame be provided with heating by pressure roller 07, heating pressure roller 08, pasting board pressing rubber roll 11, decorative pattern by pressure roller 12, peel off pressure roller 14; Described heating is wound with the conveying steel band 21 of a sealing by the pressure roller outer felt, and described heating pressure roller, decorative pattern are carried steel band 10 by the decorative pattern that the pressure roller outside is wound with a sealing simultaneously; Described heating pressure roller is close to the below and is provided with heating by pressure roller, and heating is provided with material softening baking oven 06 by pressure roller side top; Described decorative pattern is provided with pasting board pressing rubber roll by the pressure roller top, and through decorative pattern decorative pattern conveying steel band heated oven 09 is set on the decorative pattern of the pressure roller conveying steel band.
Described decorative pattern is carried steel band and is carried steel band also to walk around main chill roll 26 simultaneously, and the described main chill roll outside also is provided with conveyer belt cooler bin 23.
Described decorative pattern is carried this transmission system of steel band to be provided with decorative pattern and is carried steel band dancer rools 13; Described this transmission system of conveying steel band is provided with and carries the big deflector roll 15 of steel band, carries the little deflector roll 22 of steel band, carries steel band dancer rools 24.
Described heating also is provided with wallboard support shelves 04, material pressing rubber rollers 05 on the frame between pressure roller and the preceding deflector roll.
The described frame that unreels near raw material is provided with support shelves 27, unwinding tension controller 28; Described frame near the finished product rolling is provided with rolling jockey pulley 19.
A kind of texturizing method of embossing machine the steps include:
1), at first obtain the plating diamond plate, by pasting board pressing rubber roll its be placed on decorative pattern carry steel band to paste with it and; Decorative pattern wherein carries the steel band elasticity to carry the steel band dancer rools to regulate by decorative pattern;
2), the rotation of being carried the steel band dancer rools, carrying the big deflector roll of steel band, carry the little deflector roll of steel band, conveying steel band dancer rools by pressure roller, decorative pattern by pressure roller and heating pressure roller, main cold cut roller, decorative pattern by heating, article two, carrying steel band is the cycle rotation that decorative pattern is carried steel band and carried steel band to begin not stop, entered the conveying steel band baking oven thermal treatment zone by heating again by the material pressing rubber rollers pressing of pressure roller side and begin the material thermoplastic, heating pressure roller band decorative pattern and is carried steel band and heating to be pushed by the conveying steel band on the pressure roller;
3), the raw material in frame the place ahead unreel and begin to unreel material, tension force control and preceding deflector roll through the unwinding tension controller are derived, after the adjusting leveling of preceding dancer rools, material is through the pressing of material pressing rubber rollers, material surface is softened moulding through heating by pressing on the conveying steel band of pressure roller and heating pressure roller by carrying the thermoplastic of steel band heated oven then; Decorative pattern carries steel band then to be carried the steel band heated oven that the embossing version is carried out preheating by decorative pattern by the decorative pattern in pressure roller the place ahead;
4), conveyer belt is transported to the conveyer belt binding site to material then, pushes with two conveying steel bands and forms two-layer conveyer belt merging and hot briquetting, makes the material lines more clear;
5), decorative pattern is carried steel band to turn to material through a refrigeration-type chill roll and is cooled off baking oven and come cooling and shaping;
6), material makes material and decorative pattern carry steel band to break away from by peeling off pressure roller, through after regulate deflector roll the adjusting leveling and after the conveying of deflector roll, final material is sent in the finished product rolling.
Embossing machine cylinder material of the present invention accomplishes that the decorative pattern on surface is clear, and the lines degree of depth puts in place, and no lines face is smooth.They can only produce prior art with the sheet material for pvc materials such as reflective membrane, babysbreath film, opal films for said above a certain specific material use in addition, and the present invention can produce with cylinder material.
Texturizing method of the present invention is, unreel → the deflector roll leveling → material is pressed on the conveying steel band of warm-up mill with rubber roll, warm-up mill softens the back of material, with baking oven the front of material is being softened, conveyer belt is transported to the conveyer belt binding site to material then, push the two-layer conveyer belt merging of formation and add thermal finalization with two warm-up mills, make the material lines more clear.Conveyer belt comes cooling and shaping through a refrigeration-type chill roll and cooling baking oven then, carries out material and graining board then and peels off → rolling of deflector roll leveling → finished product.Finished-product material accomplishes that the decorative pattern on surface is clear, and the lines degree of depth puts in place, and no lines face is smooth.
Described reel plastic sheeting is pressed in by the pressing rubber roll by the deflector roll leveling and is wrapping heating by on the conveying steel band of roller surface.Entered heated oven by heating by the pressure roller driving-belt, wrapping the decorative pattern that heat roller surface and carry under the steel band entering,, make plastic sheeting extrusion decorative pattern then through the pressurization of two rollers.Allowed the decorative pattern moulding of plastic sheeting by heating by pressure roller heating.Article two, carry steel band along being pressed the warm-up mill transmission to enter decorative pattern cooling home roll, around the typing of decorative pattern home roll surface cool.Be pressed in the decorative pattern that is wrapping decorative pattern cooling home roll surface and carry on the steel band and peel off by peeling off pressure roller.Peel off the back by deflector roll leveling plastics decorative pattern film, last, the finished product rolling.
This machine compact conformation, stable performance can reach the plastic film material surface and accomplish that lines is clear, the lines degree of depth puts in place, and smooth, the transparent reflectance of no lines face is good.This is the equipment of plastics embossed film the best.
The above embodiment is a kind of of the more preferably concrete embodiment of the present invention, and common variation that those skilled in the art carries out in the technical solution of the present invention scope and replacement all should be included in protection scope of the present invention.

Claims (6)

1. embossing machine, its structure comprises the power master motor that raw material unreel and finished product rolling, frame bottom are provided with that frame, frame front and back end are provided with and the winding motor at rear, near raw material unreel be respectively arranged with on the frame with the finished product rolling before and after deflector roll and front and back regulate deflector roll; It is characterized in that: described raw material unreel and the finished product rolling between frame be provided with heating by pressure roller, heating pressure roller, pasting board pressing rubber roll, decorative pattern by pressure roller, peel off pressure roller; Described heating is wound with the conveying steel band of a sealing by the pressure roller outer felt, and described heating pressure roller, decorative pattern are carried steel band by the decorative pattern that the pressure roller outside is wound with a sealing simultaneously; Described heating pressure roller is close to the below and is provided with heating by pressure roller, and heating is provided with the material softening baking oven by pressure roller side top; Described decorative pattern is provided with pasting board pressing rubber roll by the pressure roller top, and through decorative pattern decorative pattern conveying steel band heated oven is set on the decorative pattern of the pressure roller conveying steel band.
2. a kind of embossing machine according to claim 1 is characterized in that: described decorative pattern is carried steel band and is carried steel band also to walk around main chill roll simultaneously, and the described main chill roll outside also is provided with the conveyer belt cooler bin.
3. a kind of embossing machine according to claim 1 and 2 is characterized in that: described decorative pattern is carried and also is provided with decorative pattern conveying steel band dancer rools on this transmission system of steel band; Described this transmission system of conveying steel band is provided with and carries the big deflector roll of steel band, carries the little deflector roll of steel band, conveying steel band dancer rools.
4. a kind of embossing machine according to claim 1 and 2 is characterized in that: described heating also is provided with wallboard support shelves, material pressing rubber rollers on the frame between pressure roller and the preceding deflector roll.
5. a kind of embossing machine according to claim 1 and 2 is characterized in that: the described frame that unreels near raw material is provided with support shelves, unwinding tension controller; Described frame near the finished product rolling is provided with the rolling tension control roll.
6. the texturizing method of embossing machine as claimed in claim 1 the steps include:
1), at first obtain the plating diamond plate, by pasting board pressing rubber roll its be placed on decorative pattern carry steel band to paste with it and; Decorative pattern wherein carries the steel band elasticity to carry the steel band dancer rools to regulate by decorative pattern;
2), the rotation of being carried the steel band dancer rools, carrying the big deflector roll of steel band, carry the little deflector roll of steel band, conveying steel band dancer rools by pressure roller, decorative pattern by pressure roller and heating pressure roller, main cold cut roller, decorative pattern by heating, article two, carrying steel band is the cycle rotation that decorative pattern is carried steel band and carried steel band to begin not stop, entered the conveying steel band baking oven thermal treatment zone by heating again by the material pressing rubber rollers pressing of pressure roller side and begin the material thermoplastic, heating pressure roller band decorative pattern and is carried steel band and heating to be pushed by the conveying steel band on the pressure roller;
3), the raw material in frame the place ahead unreel and begin to unreel material, tension force control and preceding deflector roll through the unwinding tension controller are derived, after the adjusting leveling of preceding dancer rools, material is through the pressing of material pressing rubber rollers, material surface is softened moulding through heating by pressing on the conveying steel band of pressure roller and heating pressure roller by carrying the thermoplastic of steel band heated oven then; Decorative pattern carries steel band then to be carried the steel band heated oven that the embossing version is carried out preheating by decorative pattern by the decorative pattern in pressure roller the place ahead;
4), conveyer belt is transported to the conveyer belt binding site to material then, pushes with two conveying steel bands and forms two-layer conveyer belt merging and heating, makes the material lines more clear;
5), decorative pattern is carried steel band to turn to material through a refrigeration-type chill roll and is cooled off baking oven and come cooling and shaping;
6), material makes material and decorative pattern carry steel band to break away from by peeling off pressure roller, through after regulate deflector roll the adjusting leveling and after the conveying of deflector roll, final material is sent in the finished product rolling.
CN2010102739081A 2010-09-07 2010-09-07 Texturizing machine and texturizing method thereof Pending CN101954739A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010102739081A CN101954739A (en) 2010-09-07 2010-09-07 Texturizing machine and texturizing method thereof

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Application Number Priority Date Filing Date Title
CN2010102739081A CN101954739A (en) 2010-09-07 2010-09-07 Texturizing machine and texturizing method thereof

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CN101954739A true CN101954739A (en) 2011-01-26

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102700123A (en) * 2012-06-21 2012-10-03 上海交通大学 Reel-to-reel hot rolling forming device for fine structures of polymer thin film products
CN104943157A (en) * 2015-05-25 2015-09-30 江苏优珀斯材料科技有限公司 Online embossing device of release-film coating machine

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0929818A (en) * 1995-07-21 1997-02-04 Idemitsu Petrochem Co Ltd Impact resistant plastic sheet and manufacture thereof
JPH10235733A (en) * 1997-02-25 1998-09-08 Idemitsu Petrochem Co Ltd Thermoplastic resin sheet working apparatus, sheet working method, and its sheet
CN2850911Y (en) * 2005-11-04 2006-12-27 湖北创基科技股份有限公司 Broad breadth laser holographic molding press
CN1911634A (en) * 2006-08-15 2007-02-14 姜纯淳 Graining technology of drum plastic material and its preheating cold press device
US20070204953A1 (en) * 2006-02-21 2007-09-06 Ching-Bin Lin Method for forming structured film as molded by tape die
CN201761079U (en) * 2010-09-07 2011-03-16 陈益币 Embossing machine

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0929818A (en) * 1995-07-21 1997-02-04 Idemitsu Petrochem Co Ltd Impact resistant plastic sheet and manufacture thereof
JPH10235733A (en) * 1997-02-25 1998-09-08 Idemitsu Petrochem Co Ltd Thermoplastic resin sheet working apparatus, sheet working method, and its sheet
CN2850911Y (en) * 2005-11-04 2006-12-27 湖北创基科技股份有限公司 Broad breadth laser holographic molding press
US20070204953A1 (en) * 2006-02-21 2007-09-06 Ching-Bin Lin Method for forming structured film as molded by tape die
CN1911634A (en) * 2006-08-15 2007-02-14 姜纯淳 Graining technology of drum plastic material and its preheating cold press device
CN201761079U (en) * 2010-09-07 2011-03-16 陈益币 Embossing machine

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102700123A (en) * 2012-06-21 2012-10-03 上海交通大学 Reel-to-reel hot rolling forming device for fine structures of polymer thin film products
CN102700123B (en) * 2012-06-21 2014-12-10 上海交通大学 Reel-to-reel hot rolling forming device for fine structures of polymer thin film products
CN104943157A (en) * 2015-05-25 2015-09-30 江苏优珀斯材料科技有限公司 Online embossing device of release-film coating machine
CN104943157B (en) * 2015-05-25 2018-04-27 江苏优珀斯材料科技有限公司 A kind of online Embosser of release film coating machine

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Application publication date: 20110126