CN207072074U - Calender - Google Patents
Calender Download PDFInfo
- Publication number
- CN207072074U CN207072074U CN201720867916.6U CN201720867916U CN207072074U CN 207072074 U CN207072074 U CN 207072074U CN 201720867916 U CN201720867916 U CN 201720867916U CN 207072074 U CN207072074 U CN 207072074U
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- China
- Prior art keywords
- roller
- roller group
- calender
- pad pasting
- cooling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000463 material Substances 0.000 claims abstract description 31
- 238000004049 embossing Methods 0.000 claims abstract description 30
- 238000003490 calendering Methods 0.000 claims abstract description 16
- 238000001816 cooling Methods 0.000 claims description 45
- 239000012528 membrane Substances 0.000 claims description 34
- 238000010030 laminating Methods 0.000 claims description 16
- 238000007493 shaping process Methods 0.000 claims description 14
- 238000003754 machining Methods 0.000 claims description 12
- 238000007774 anilox coating Methods 0.000 claims description 10
- 238000009434 installation Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 7
- 238000007599 discharging Methods 0.000 abstract description 3
- 229920000915 polyvinyl chloride Polymers 0.000 description 18
- 239000006260 foam Substances 0.000 description 16
- 238000000034 method Methods 0.000 description 9
- 210000001161 Embryo, Mammalian Anatomy 0.000 description 8
- 238000005096 rolling process Methods 0.000 description 6
- 239000000758 substrate Substances 0.000 description 5
- 238000004513 sizing Methods 0.000 description 3
- WYTGDNHDOZPMIW-UHOFOFEASA-O Serpentine Natural products O=C(OC)C=1[C@@H]2[C@@H]([C@@H](C)OC=1)C[n+]1c(c3[nH]c4c(c3cc1)cccc4)C2 WYTGDNHDOZPMIW-UHOFOFEASA-O 0.000 description 2
- 230000002146 bilateral Effects 0.000 description 2
- 239000002826 coolant Substances 0.000 description 2
- 229920000297 Rayon Polymers 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
Abstract
Calender, including support and the calendering roller group being arranged on support, along the direction of travel of material to be processed, the calendering roller group sequentially includes minute surface roller group and to treat the embossing roller group that processing materials carry out two-sided embossing, and the discharge end of the minute surface roller group is spaced apart with the feed end for embossing roller group so that discharge end of the material through minute surface roller group before the feed end of embossing roller group with that can cool down.Minute surface roller group and dandy roll group are provided separately by the utility model, when material through minute surface roller group discharging after, embossing roller group is entered back into after certain distance.In this course, floor temperature can reduce, it is possible to achieve preferably emboss embossing effects.
Description
Technical field
The utility model belongs to processing equipment technical field, is related to a kind of calender.
Background technology
Calender is a kind of material (rubber, plastics, expanded material etc.) compacting extension that at a certain temperature, generation is processed
Into certain thickness and the processing equipment of surface configuration sheet finished product.
Calender generally includes more than two rollers, and roller includes mirror roller, knurling rolls, anilox roll, frosted roll etc., often
Kind roller has different functions, and calender completes different treat by the combination of different rollers and the control of roller temperature
The process requirements of processing materials.
Some converted products have pad pasting demand.By taking the processing on PVC foam floor as an example, it would generally be pasted above substrate layer
Color film, wear-resistant membrane etc..Traditional processing method is successively to be covered in color film and wear-resistant membrane on substrate layer using viscose glue, this
Mode is arduously and not environmentally.Also another mode, i.e., by calender by film hot pressing on substrate layer.But prior art
In, calender only realizes being bonded between laminating film and substrate layer without laminating apparatus is aided in by two neighboring stack,
It cannot be guaranteed that fitting effect.
Utility model content
The purpose of this utility model is to provide a kind of calender that can be worked to material pad pasting with the completion of high quality.
In order to realize the above object the utility model provides following technical scheme：Calender, including support and it is arranged on machine
Pad pasting reel releasing mechanism and calendering roller group on seat, the calendering roller group are included sequentially in multiple stacks of gap setting, processing
Material passes through between stack roller；Gap between the adjacent stack of any two feeding end, calender between stack roller enter
One step includes being directed to the pad pasting guiding fit body of feeding end between stack roller to the pad pasting for putting pad pasting reel releasing mechanism volume；
Along materiel machining flow, calender further comprises that being arranged on pad pasting is oriented between fit body rear, roller at feeding end, with rolling
The auxiliary laminating apparatus of roller gap setting, the auxiliary laminating apparatus include doubling roller and for adjust doubling roller and stack it
Between gap lash adjusting device.
Preferably：Pad pasting be oriented to fit body include with the doubling roller of stack gap setting and for adjust doubling roller with
The lash adjusting device in gap between stack.
Preferably：The pad pasting reel releasing mechanism includes putting the wear-resistant membrane reel releasing mechanism of wear-resistant membrane to roll up and putting coloured silk to roll up
The color film roll laying mechanism of film, the pad pasting, which is oriented to fit body, to be included being delivered to pan feeding between stack roller wear-resistant membrane to be oriented to
The wear-resistant membrane at end is oriented to fit body and color film guiding to be delivered to the color film guiding make-up machine of feeding end between stack roller
Structure, respectively including wear-resistant membrane doubling roller and color film doubling roller, and, along materiel machining flow, the wear-resistant membrane doubling roller is located at institute
State the rear of color film doubling roller.
Preferably：Feeding end is the roller where auxiliary laminating apparatus between the roller that pad pasting is directed to by the pad pasting guiding mechanism
Between feeding end.
Preferably：By materiel machining flow, the calendering roller group sequentially includes spaced minute surface roller group and dandy roll
Group, the pad pasting of the pad pasting reel releasing mechanism are directed to feeding end between the roller of minute surface roller group, and the auxiliary laminating apparatus is located at minute surface
Between the roller of roller group at feeding end.
Preferably：The embossing roller group includes patterned roll and anilox roll, and the patterned roll is arranged on and material top to be processed
The side that face is in contact, anilox roll are arranged on the side picked out with material bottom surface to be processed.
Preferably：Cooling roller group is provided between minute surface roller group and embossing roller group.
Preferably：By materiel machining flow, the calender is further disposed at the cooling and shaping dress of calendering roller group front end
Put.
Preferably：By materiel machining flow, the gap that the cooling and shaping device includes being arranged on calendering roller group front end is set
The first cooling roller and the second cooling roller put.
Preferably：By materiel machining flow, the cooling and shaping device further comprise society in the first cooling roller and
Paired, interval installation the cooling and shaping plate of second cooling roller front end.
The beneficial effects of the utility model are：
The utility model is provided with auxiliary laminating apparatus, pad pasting auxiliary to be rolled on substrate layer, and, needed with pad pasting
Ask, can adjust the spacing between auxiliary laminating apparatus and stack, so as to ensure to be bonded effect.
Brief description of the drawings
Fig. 1 is a kind of embodiment calender structural representation；
Fig. 2 is another embodiment calender structural representation.
Wherein：1- supports, the mirror rollers of 201- first, the mirror rollers of 202- second, the mirror rollers of 301- first, 302- frosted rolls,
401- patterned rolls, 402- anilox rolls, 5- chill rolls, 6- wear-resistant membrane reel releasing mechanisms, 601- wear-resistant membranes, 7- coloured silk film roll laying mechanisms,
701- coloured silk films, 8- auxiliary doubling rollers, 801- gaps adjustment cylinder, 901- wear-resistant membrane directive wheels, 902- wear-resistant membrane doubling rollers,
1001- coloured silk film directive wheels, 1002- coloured silk film doubling rollers, 1003- gap adjustment cylinders, the cooling rollers of 1101- first, 1102- second
Cooling roller, 1103- gap adjustment cylinders, 1201- stereotype plates, 1202- stereotype plates, 1203- gap adjustment cylinders.
Embodiment
The embodiment of the present invention is clearly fully described by below with reference to accompanying drawing.Obviously, it is embodied
The part of the embodiment of the embodiment only present invention described by mode, rather than whole embodiments.Based in the present invention
Embodiment, the every other embodiment that those of ordinary skill in the art are obtained on the premise of creative work is not made,
Belong to protection scope of the present invention.
It should be noted that the orientation of the instruction such as " bottom surface ", " top surface " or position relationship are based on accompanying drawing in the present embodiment
Shown position relationship, rather than article, device or the element of instruction or hint meaning must have particular orientation, with specific
Azimuth configuration and operation, therefore be not considered as limiting the invention.In addition, term " first ", " second ", " the 3rd " are only used
In description purpose, and it is not intended that instruction or hint relative importance." direction of travel " described in the present embodiment is representing
The work flow of material, " front " to represent the process completed first on work flow, " rear " is representing processing
In the process of rear completion in flow.
Embodiment 1
A kind of calender is present embodiments provided, the calender can complete to treat processing materials bottom surface and top surface bilateral
Embossing or embossing.The present embodiment is unlimited for processing materials in actual application using PVC foam floor as material to be processed
In PVC foam floor.
With specific reference to Fig. 1, calender, including support 1 and the calendering roller group being arranged on support 1 and pad pasting rolling up and down machine
Structure.The effect of pad pasting reel releasing mechanism is release pad pasting, and the pad pasting discharged will be overlayed and processing base material progress by rolling roller group
Fitting.
On rolling the structure of roller group, reference is described below.
Along the direction of travel on PVC foam floor, the calendering roller group sequentially includes minute surface roller group and to PVC foam
Plate carries out the embossing roller group of two-sided embossing, that is, embosses the discharge end that roller group is located at minute surface roller group, PVC foam floor is through minute surface roller group
After the completion of working process, into embossing roller group.Gap between the adjacent stack of any two feeding end between stack roller.
Along the direction of travel of material to be processed, the minute surface roller group is included sequentially at least two mirror rollers of gap setting
With discharge end stack；Feeding end with first mirror roller that material is in contact and between its adjacent mirror roller is initial
Feeding end；Entering for processing materials feeding end between roller between middle mirror roller and between middle mirror roller and discharge end stack
Expect end.Discharge end stack can be selected as various forms of stacks, depending on process requirements, for example, can be mirror roller,
Frosted rolling, frosted roll etc..In the present embodiment, minute surface roller group includes the first mirror roller 201, the second mirror roller in gap setting
The one end in both the 202nd, the 3rd mirror roller 301 and frosted roll 302, the first mirror roller 201 and the second mirror roller 202 gap is minute surface
Roller group feed end, material is after feed end entrance, by subsequently entering the 3rd mirror roller 301 and frosted roll out of the two gap
Gap between 302.First mirror roller 201 and the second mirror roller 202 are respectively connected with motion driving mechanism, the rotation direction of the two
Conversely；3rd mirror roller 301 and frosted roll 302 are also respectively connected with motion driving mechanism, and the rotation direction of the two is opposite.Each pressure
Prolong the direction shown in arrow in the rotation direction reference explanation book accompanying drawing of roller.In actual application, it can be rolled according to minute surface
Demand, configure mirror roller quantity and each mirror roller between spacing.
In the present embodiment, embossing roller group is arranged on the discharge end of minute surface roller group, i.e. the 3rd mirror roller 301 and frosted roll 302
Discharge end at.Emboss roller group include in gap setting patterned roll 401 and anilox roll 402, the anilox roll 402 put with
The side that PVC foam floor bottom surface is in contact, for being embossed for the bottom surface on floor；The patterned roll 401 is arranged on and PVC
The side of foaming ground plate top surface contact, for being embossed for the top surface on floor.PVC foam floor goes out from minute surface roller group discharge end
After material, the gap between patterned roll 401 and anilox roll 402, patterned roll 401 and anilox roll 402 are respectively completed and PVC are sent out
Steep the two-sided embossed of floor bottom surface.
In order to ensure that PVC foam floor smoothly can run to embossing roller group by minute surface roller group, further comprise to
PVC foam floor is directed to the embossing guiding mechanism of embossing roller group by minute surface roller group discharge end.In the present embodiment, embossing is led
It is the guide wheel group rearranged by multiple directive wheels to mechanism.
Can further it be cooled down after being discharged for PVC foam floor by minute surface roller group discharge end, in the discharging of minute surface roller group
Cooling roller group is set between the feed end of end and embossing roller group, and chill roll 5 has the function that cooling and is oriented to, PVC foam floor
Walked above chill roll 5, by the feed end for entering dandy roll group after chill roll 5 further cooling.
On the structure of pad pasting reel releasing mechanism, with reference to once describing.
In, design which laminating film reel releasing mechanism specifically includes according to the demand of pad pasting.In the present embodiment, fitting
Film roll laying mechanism includes putting the wear-resistant membrane reel releasing mechanism 6 of wear-resistant membrane 601 to roll up and putting the color film rolling up and down machine of color film 701 to roll up
Structure 7, the calender further comprise being delivered to the wear-resistant membrane of feeding end between minute surface roller group roller wear-resistant membrane 601 to be oriented to and leading
To fit body, and, color film 701 guiding to be delivered to the color film guiding fit body of feeding end between minute surface roller group roller.
Wear-resistant membrane 601 and color film 701 are directed in front of the feeding end between the 3rd mirror roller 301 and the 4th stack 302.
Wear-resistant membrane, which is oriented to fit body, includes wear-resistant membrane directive wheel 901 and wear-resistant membrane doubling roller 902, and the color film is oriented to patch
Closing mechanism includes color film directive wheel 1001 and color film doubling roller 1002, and the wear-resistant membrane doubling roller and color film doubling roller are respectively connected with
For adjust it is respective with middle mirror roller between (being specially the 3rd mirror roller 301) gap lash adjusting device, wherein, it is wear-resisting
Film doubling roller 902 is connected with gap adjustment cylinder 903, and color film fit body is connected with gap adjustment cylinder 1003.Due to processing
During, color film 701 is pasted first, and wear-resistant membrane 601 is sticked on the surface of color film 701, therefore along processing materials conveying direction, it is wear-resisting
Film doubling roller 901 is located at the rear of color film doubling roller 1002.
In order to realize more preferable pad pasting effect, calender further comprises the patch pad pasting reel releasing mechanism volume to be put
Film is directed to the pad pasting guiding fit body of feeding end between stack roller；Along materiel machining flow, calender further comprises setting
Put and be oriented to the auxiliary laminating apparatus between fit body rear, roller at feeding end, with stack gap setting, the auxiliary in pad pasting
Laminating apparatus includes auxiliary doubling roller 8 and the lash adjusting device for adjusting gap between doubling roller and stack.
Specific to present embodiment, further comprise, along processing materials conveying direction, being arranged on the 3rd mirror roller 301 and mirror
The auxiliary doubling roller 8 of feeding end between face roller 302, auxiliary doubling roller 8 are located at the rear of wear-resistant membrane doubling roller 902, and its effect is
The color film 701 posted and wear-resistant membrane 601 are carried out into further compress to be bonded.The auxiliary doubling roller 8 is connected with to adjust
Aid in the lash adjusting device in doubling roller 8 and shading roller gap, be gap adjustment cylinder 801 in the present embodiment.
Along processing materials conveying direction, the auxiliary doubling roller 8 is arranged on the rear of the wear-resistant membrane doubling roller 901.
While floor panel embryo moves between calendaring rolls, pad pasting reel releasing mechanism release pad pasting, and be oriented to and paste through pad pasting
Close mechanism and be directed to feeding end between roller, doubling roller will be bonded between auxiliary film and floor panel embryo, when plate embryo turns to stack
When aiding at laminating wheel 8, the further jointing plate embryo of auxiliary laminating wheel 8 and film.Plate embryo discharges through minute surface roller group, into dandy roll
Group, the embossing of complete pair of panel embryo, embossing.
Specific to present embodiment, plate embryo enters minute surface by the gap between the first mirror roller 201 and the second mirror roller 202
Roller group, serpentine curvilinear motion then is done with stack, moved between the roller between the 3rd mirror roller 301 and the 4th stack 302
Before feeding end, the color film 701 put first with color film roll laying mechanism volume 7 is bonded, during this, the color auxiliary of film doubling roller 1002 patch
Close；Then, it is bonded with wear-resistant membrane reel releasing mechanism wear-resistant membranes 601 put of volume 6, during this, the auxiliary patch of wear-resistant membrane doubling roller 902
Close；Again then, auxiliary doubling roller 8 will overlay wear-resistant membrane 601, color film 701 and floor panel embryo；Enter the 3rd mirror roller after overlaying
301 and the 4th are rolled between stack 302.After the 3rd mirror roller 301 and the discharging of the discharge end of the 4th stack 302, enter
Enter and emboss roller group, complete embossing, embossing flow.
So far, the process of a complete pad pasting, bottom surface embossing and top surface embossing can be completed.
Embodiment 2
A kind of calender with cooling and shaping device is present embodiments provided, can apply to embodiment 1 or embodiment 2
In calender structure.Its structure and implementation process are still illustrated as material to be processed using PVC foam floor.
With specific reference to Fig. 2, unlike embodiment 1 and embodiment 2, further comprise cooling and shaping device, along supplied materials
Direction is arranged on the first mirror roller 201 and the feeding end front end of the second mirror roller 202, including cooling roller group, between specifically including and being in
The first cooling roller 1101 and the second cooling roller 1102 that gap is set, the cooling roller of the first cooling roller 1101 and second
It is provided with to add the cooling line of coolant, the first cooling roller 1101 and/or the second cooling roller 1102 in 1102
It is connected with cooling gap adjusting apparatus.In the present embodiment, the first cooling roller 1101 is located at the top of the second cooling roller 1102,
First cooling roller 1101 is connected with lash adjusting device, is gap adjustment cylinder 1103.
Cooling and shaping device further comprise including in pairs, the stereotype plate 1201,1202 of interval installation, stereotype plate 1201,
It is provided with to add the cooling line of coolant in 1202, and at least one stereotype plate is provided with sizing lash adjusting device.
In the present embodiment, stereotype plate 1201 is located at the top of stereotype plate 1202, and stereotype plate 1201 is provided with gap adjustment dress dimension, is gap
Adjust cylinder 1203.
Along supplied materials direction, stereotype plate 1201,1202 is located at the front end of cooling roller group, in process, PVC foam floor
Stereotype plate is first passed around, extruding cooling and shaping is carried out to PVC foam floor, then assisted extrusion cooling is carried out by cooling roller group
Sizing, subsequently enters minute surface roller.In order to ensure that PVC foam floor can pass through cooling and shaping device, the first chill roll
The gap between gap and stereotype plate between the cooling roller 1102 of cylinder 1101 and second is located at same level.
The calender that the present embodiment provides can complete cooling and shaping, calendering sizing, bilateral embossing, the whole process thing of embossing
Expect processing work.
Claims (10)
1. calender, including support and the pad pasting reel releasing mechanism and calendering roller group that are arranged on support, the calendering roller group include
It is in sequentially multiple stacks of gap setting, processing materials pass through between stack roller；It is characterized in that：The adjacent pressure of any two
Prolong the feeding end between stack roller of the gap between roller, calender further comprises the pad pasting pad pasting reel releasing mechanism volume to be put
The pad pasting for being directed to feeding end between stack roller is oriented to fit body；Along materiel machining flow, calender further comprises setting
The auxiliary laminating apparatus between fit body rear, roller at feeding end, with stack gap setting, the auxiliary patch are oriented in pad pasting
Attach together and put including doubling roller and the lash adjusting device for adjusting gap between doubling roller and stack.
2. calender as claimed in claim 1, it is characterised in that：Pad pasting, which is oriented to fit body, to be included and stack gap setting
Doubling roller and lash adjusting device for adjusting gap between doubling roller and stack.
3. calender as claimed in claim 1 or 2, it is characterised in that：The pad pasting reel releasing mechanism include to roll up put it is wear-resisting
The wear-resistant membrane reel releasing mechanism of film and the color film roll laying mechanism of color film is put to roll up, the pad pasting, which is oriented to fit body, to be included to will
Wear-resistant membrane, which is oriented to, to be delivered to the wear-resistant membrane of feeding end between stack roller and is oriented to fit body and is delivered to pressure color film to be oriented to
The color film for prolonging feeding end between roller roller is oriented to fit body, respectively including wear-resistant membrane doubling roller and color film doubling roller, and, along material plus
Work flow, the wear-resistant membrane doubling roller are located at the rear of the color film doubling roller.
4. calender as claimed in claim 1, it is characterised in that：Enter between the roller that pad pasting is directed to by the pad pasting guiding mechanism
Expect end feeding end between the roller where auxiliary laminating apparatus.
5. the calender as described in claim 1 or 4, it is characterised in that：By materiel machining flow, the calendering roller group is sequentially wrapped
Spaced minute surface roller group and embossing roller group are included, the pad pasting of the pad pasting reel releasing mechanism is directed to pan feeding between the roller of minute surface roller group
End, the auxiliary laminating apparatus are located between the roller of minute surface roller group at feeding end.
6. calender as claimed in claim 5, it is characterised in that：The embossing roller group includes patterned roll and anilox roll, described
Patterned roll is arranged on the side being in contact with material top surface to be processed, and anilox roll is arranged on one picked out with material bottom surface to be processed
Side.
7. calender as claimed in claim 5, it is characterised in that：Chill roll is provided between minute surface roller group and embossing roller group
Group.
8. calender as claimed in claim 1, it is characterised in that：By materiel machining flow, the calender is further set
Cooling and shaping device in calendering roller group front end.
9. calender as claimed in claim 8, it is characterised in that：By materiel machining flow, the cooling and shaping device includes
It is arranged on the first cooling roller and the second cooling roller of the gap setting of calendering roller group front end.
10. calender as claimed in claim 9, it is characterised in that：By materiel machining flow, the cooling and shaping device enters one
Step includes paired, interval installation cooling and shaping plate of the society in the first cooling roller and the second cooling roller front end.
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720867916.6U CN207072074U (en) | 2017-07-17 | 2017-07-17 | Calender |
| PCT/CN2017/097794 WO2018113326A1 (en) | 2017-07-17 | 2017-08-17 | Calender, foam floor production line, and one-time forming production process |
| KR1020177030360A KR102019446B1 (en) | 2017-07-17 | 2017-08-17 | Calender, foam bottom plate production line and one-time molding production process |
| US15/855,533 US20190016024A1 (en) | 2017-07-17 | 2017-12-27 | Calender, production line for foamed floor, and once-forming process for producing foamed floor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720867916.6U CN207072074U (en) | 2017-07-17 | 2017-07-17 | Calender |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207072074U true CN207072074U (en) | 2018-03-06 |
Family
ID=61522553
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720867916.6U Active CN207072074U (en) | 2017-07-17 | 2017-07-17 | Calender |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207072074U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111016394A (en) * | 2019-12-25 | 2020-04-17 | 江苏贝尔装饰材料有限公司 | Composite board manufacturing device, stone-plastic board manufacturing method and stone-plastic board |
-
2017
- 2017-07-17 CN CN201720867916.6U patent/CN207072074U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111016394A (en) * | 2019-12-25 | 2020-04-17 | 江苏贝尔装饰材料有限公司 | Composite board manufacturing device, stone-plastic board manufacturing method and stone-plastic board |
| CN111016394B (en) * | 2019-12-25 | 2022-03-22 | 常州市贝美家居科技有限公司 | Composite board manufacturing device, stone-plastic board manufacturing method and stone-plastic board |
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