CN111438959A - Novel WPC floor production forming process - Google Patents
Novel WPC floor production forming process Download PDFInfo
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- CN111438959A CN111438959A CN202010263631.8A CN202010263631A CN111438959A CN 111438959 A CN111438959 A CN 111438959A CN 202010263631 A CN202010263631 A CN 202010263631A CN 111438959 A CN111438959 A CN 111438959A
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- base material
- compression roller
- forming process
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- wpc
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
- B29C69/001—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore a shaping technique combined with cutting, e.g. in parts or slices combined with rearranging and joining the cut parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2027/00—Use of polyvinylhalogenides or derivatives thereof as moulding material
- B29K2027/06—PVC, i.e. polyvinylchloride
Abstract
The invention discloses a novel WPC floor production forming process, which relates to the technical field of ground decoration material production, wherein foaming paste formed by a foaming device is extruded by a mould to form a foaming sheet-shaped soft base material, the base material is subjected to surface cooling forming by a plate-type cooling forming device and then is sequentially conveyed to a first group of compression roller devices for attaching L VT floor fabric and/or medium bottom material, a second group of compression roller devices for attaching a wear-resistant layer and a color film layer and a third group of compression roller devices for embossing by a roller tractor, and the base material is heated before entering each group of compression roller devices to keep the base material in a softened state.
Description
Technical Field
The invention belongs to the technical field of production of ground decoration materials, and particularly relates to a novel WPC floor production forming process.
Background
WPC flooring is also one of the PVC flooring. The main raw materials are polyvinyl chloride, calcium powder, foaming agent and the like. The WPC floor is light, thin, wear-resistant, good in elasticity, fireproof, flame-retardant, water-absorbing, moisture-proof, sound-absorbing and noise-preventing, and particularly simple, convenient and pollution-free in installation. The WPC floor is generally accepted in large and medium-sized cities at home and abroad after being developed for a few years, and is widely used.
The process of WPC floor production can be summarized as follows: the raw materials are fed into a cylinder of an extruder by a metering feeder to be heated, plasticized and dewatered, then are extruded by a die to be foamed and extruded into sheets under the condition of instantly releasing pressure under the condition of uniformly mixing through a metering section and an extruding section mixing section, and then are cooled and formed by a forming die cooled by a water cooler, and are drawn and cut into plates with different thicknesses of 2.5-8 mm, namely base materials. Then the dough cover is made by a press or a bonding line. Then the base material and the wrapper are bonded by glue and then put on a cold press to be statically placed for 6 to 8 hours to form a semi-finished floor product. And then the base material is subjected to sectional slotting treatment and mute pad fitting by a slotting machine, and finally a finished product is packaged.
The above is the conventional process for producing the WPC floor on the market at present. The plate-type stock mold has the advantages of accurate wall thickness of the base material and high surface hardness of the base material. The defects are that the shrinkage rate of the base material is large and the raw materials are wasted. The dough needs to be made into a wrapper by a hot press or a laminating line, the wrapper is laminated by a glue coating machine, and the wrapper is molded by the press under secondary pressure maintaining. The process is complicated, the equipment cost is high, and the labor cost is high. Meanwhile, because the adhesive is needed, the pollution is still certain, and the environment is not protected.
Chinese patent Z L201710308190.7 discloses a WPC wood plastic six-layer co-extrusion one-step composite floor production line, which comprises a first extruder, a second extruder, a die, a five-roller forming machine, a cooling bracket, a two-roller embossing forming machine, a bracket, a tractor, a plate shearing machine, a conveying bracket and an automatic plate lifting machine, wherein 0 methyl is arranged between the first extruder and the second extruder, the first extruder and the second extruder are connected with the die, the die is mounted on the extruder and is matched with the five-roller forming machine to directly feed extruded materials into the five-roller forming machine, the cooling bracket is arranged at an outlet of the five-roller forming machine and is matched with the five-roller forming machine to cool floors pressed and formed by the five-roller forming machine, the two-roller embossing forming machine is arranged at the rear part of the cooling bracket and is connected with the tractor through the bracket, the tractor is connected with the plate shearing machine and the conveying bracket, the tail end of the conveying bracket is provided with the automatic plate lifting machine, the production process of the invention is that extruded materials of the extruders enter the five-roller forming machine through the die, enter the five-roller forming machine, then enter a third roller embossing forming machine, a wear-resistant film layer and a fourth roller embossing film layer is obtained through the traditional drawing technology, the problem that the conventional technology that the WPC wood plastic six-extrusion process is not wasted, and the WPC wood plastic six-resistant wood floor is solved.
Disclosure of Invention
The invention aims to solve the technical problems of complex process and environmental pollution caused by the fact that a base material and a wrapper are separately processed and then are adhered by glue in the WPC floor production process in the prior art, and provides a novel WPC floor production forming process.
The technical scheme of the invention is as follows:
the novel WPC floor production forming process is characterized in that foaming paste formed by a foaming device is extruded by a die to form a foaming sheet-shaped soft base material, the base material is subjected to surface cooling forming by a plate-type cooling and shaping device and then sequentially conveyed to a first group of compression roller devices for attaching L VT floor fabric and/or middle bed bottom material, a second group of compression roller devices for attaching a wear-resistant layer and a color film layer and a third group of compression roller devices for embossing by a roller tractor, and the base material is heated before entering each group of compression roller devices to keep the base material in a softened state, is in a softened state and is convenient for the compression roller devices to perform online film covering and embossing on the surface of the base material.
Preferably, the substrate heating temperature is 50 to 200 ℃.
Preferably, the pulling speed of the roller type pulling machine to the base material is 0-10 m/min. The base material can not be torn off in the traction process.
Preferably, the L VT floor fabric is attached to the upper surface of the base material, and the middle base material is attached to the lower surface of the base material.
Preferably, the second set of press roll devices comprises a large-diameter roll and a first small-diameter roll and a second small-diameter roll matched with the large-diameter roll.
Preferably, the first small-diameter roller is used for adhering the wear-resistant layer to the upper surface of the base material, and the second small-diameter roller is used for adhering the color film layer to the upper surface of the base material adhered with the wear-resistant layer.
By adopting the technical means, the technical effects are as follows:
(1) the invention keeps the advantages of accurate thickness determination, uniform thickness, large surface hardness and the like of the original WPC floor process base material, realizes no gluing and really realizes the purposes of zero formaldehyde and zero pollution.
(2) The invention avoids secondary processing, attaches L VT floor fabric, wear-resistant layer and the like on line, realizes on-line film covering one-step molding, can emboss on line according to requirements, reduces production and processing steps, saves labor, saves unnecessary equipment, greatly reduces cost and improves production efficiency.
(3) The invention keeps the heating and heat preservation state in the online film covering process, avoids material waste caused by substrate shrinkage, has firm film covering and embossing, and improves the product quality.
Drawings
FIG. 1 is a schematic view of the production process of the present invention.
Detailed Description
As shown in FIG. 1, the following examples are given:
example 1
The novel WPC floor production forming process is characterized in that foaming paste formed by a foaming device is extruded by a die to form a foaming sheet-shaped soft base material 1, the base material 1 is subjected to surface cooling forming by a plate-type cooling forming device 2 and then is sequentially conveyed to a first group of compression roller devices 7 for attaching L VT floor fabric 5 and medium bottom material 6, a second group of compression roller devices for attaching a wear-resistant layer 8 and a color film layer 9 and a third group of compression roller devices 11 for embossing at the speed of 10 m/min by a roller type tractor 3, the base material 1 is heated before entering each group of compression roller devices to keep the base material 1 in a softened state, specifically, a heating and heat-insulating device 4 is arranged in front of each group of compression roller devices, the heating temperature of the base material 1 is 200 ℃, the position of an upper roller type tractor 3 is adjusted according to needs in the traction process, and therefore proper traction pressure is obtained, and the base material 1 is guaranteed not to deform and not slip in the transmission process.
The L VT floor fabric 5 is attached to the upper surface of the base material 1, the middle bottom material 6 is attached to the lower surface of the base material 1, and specifically, the middle bottom material 6 is a hard elastic pad.
The second group of press roll devices comprises a large-diameter roll 10-1, a first small-diameter roll 10-2 matched with the large-diameter roll 10-1 and a second small-diameter roll 10-3. The first small-diameter roller 10-2 is used for adhering the wear-resistant layer 8 to the upper surface of the base material 1, and the second small-diameter roller 10-3 is used for adhering the color film layer 9 to the upper surface of the base material 1 adhered with the wear-resistant layer 8.
And finally, the base material is subjected to the steps of natural cooling, cutting, UV, slicing, slotting and the like, and finally packaged into a finished product.
Example 2
A novel WPC floor production forming process is characterized in that foaming paste formed by a foaming device is extruded by a die to form a foaming sheet-shaped soft base material 1, the base material 1 is subjected to surface cooling forming by a plate type cooling forming device 2 and then is sequentially conveyed to a first group of compression roller devices 7 for adhering L VT floor fabric 5 to the upper surface of the base material 1, a second group of compression roller devices 10 for adhering a wear-resistant layer 8 and a color film layer 9 and a third group of compression roller devices 11 for embossing at the speed of 5 m/min by a roller type tractor 3, the base material 1 is heated before entering each group of compression roller devices to keep the base material 1 in a softened state, specifically, a heating and heat-insulating device 4 is arranged in front of each group of compression roller devices, the heating temperature of the base material 1 is 100 ℃, and the roller type tractor 3 adjusts proper traction pressure as required in the traction process, so that the base material 1 is not deformed and not slipped in the transmission process.
The second group of press roll devices comprises a large-diameter roll 10-1, a first small-diameter roll 10-2 matched with the large-diameter roll 10-1 and a second small-diameter roll 10-3. The first small-diameter roller 10-2 is used for adhering the wear-resistant layer 8 to the upper surface of the base material 1, and the second small-diameter roller 10-3 is used for adhering the color film layer 9 to the upper surface of the base material 1 adhered with the wear-resistant layer 8.
And finally, the base material is subjected to the steps of natural cooling, cutting, UV, slicing, slotting and the like, and finally packaged into a finished product.
Example 3
The utility model provides a novel WPC floor production forming process, its characterized in that, the foaming paste that forms through the foaming device extrudes via the mould and forms foaming slice soft substrate 1, substrate 1 carries out the surface cooling shaping back through plate-type cooling setting device 2, conveys in proper order to the first group compression roller device 7 that is arranged in bed charge 6, the second group compression roller device 10 that is arranged in laminating wearing layer 8 and color film layer 9 and the third group compression roller device 11 that is used for the impressed watermark through roll-type tractor 3 with 1 meter/minute's speed, substrate 1 all heats before getting into every group compression roller device and makes substrate 1 keeps for the state of softening, and is concrete, sets up heating heat preservation device 4 before every group compression roller device, substrate 1 heating temperature is 50 ℃. The roller type traction machine 3 adjusts proper traction pressure according to needs in the traction process, so that the base material 1 does not deform or slip in the transmission process.
Specifically, the middle primer 6 is attached to the lower surface 11 of the base material 1, and the middle primer 6 is a soft elastic pad.
The second group of press roll devices comprises a large-diameter roll 10-1, a first small-diameter roll 10-2 matched with the large-diameter roll 10-1 and a second small-diameter roll 10-3. The first small-diameter roller 10-2 is used for adhering the wear-resistant layer 8 to the upper surface of the base material 1, and the second small-diameter roller 10-3 is used for adhering the color film layer 9 to the upper surface of the base material 1 adhered with the wear-resistant layer 8.
And finally, the base material is subjected to the steps of natural cooling, cutting, UV, slicing, slotting and the like, and finally packaged into a finished product.
The invention realizes no adhesion, no secondary processing and one-step forming of on-line film coating on the premise of keeping the advantages of accurate thickness determination, uniform thickness, high surface hardness and the like of the base material in the prior art. Therefore, the equipment cost and the labor cost are reduced, the production and processing steps are reduced, and the energy is saved and the environment is protected. Therefore, the produced WPC floor has competitive advantages, and the 0-formaldehyde and 0-pollution is really realized. The invention keeps the heating and heat preservation state in the online film covering process, avoids material waste caused by substrate shrinkage, has firm film covering and embossing, and improves the product quality.
Claims (6)
1. The utility model provides a novel WPC floor production forming process, its characterized in that, the foaming paste that forms through the foaming device extrudes through the mould and forms foaming slice soft substrate (1), substrate (1) carries out surface cooling shaping back through plate-type cooling setting device (2), conveys in proper order through roll-type tractor (3) and is used for laminating L VT floor surface fabric (5) and/or well bed charge (6) first group compression roller device (7), is used for laminating wearing layer (8) and second group compression roller device of various rete (9) and is used for the third group compression roller device (11) of impressed watermark, all heat before substrate (1) gets into every group compression roller device and make substrate (1) keep for the state of softening.
2. A novel WPC flooring production forming process according to claim 1, characterised in that the substrate (1) heating temperature is 50-200 ℃.
3. A new WPC flooring production forming process, according to claim 1, characterised in that the substrate (1) is pulled by the roller tractor (3) at a speed of 0-10 m/min.
4. The novel WPC floor production forming process according to claim 1, wherein the L VT floor fabric (5) is attached to the upper surface of the base material (1), and the primer (6) is attached to the lower surface of the base material (1).
5. A novel WPC floor manufacturing and forming process, according to claim 1, characterized in that the second set of compression roller means comprises one large diameter roller (10-1) and a first small diameter roller (10-2) and a second small diameter roller (10-3) matched with the large diameter roller (10-1).
6. A novel WPC floor production forming process, according to the claim 5, characterized in that the first small diameter roller (10-2) is used to attach the wear resistant layer (8) on the upper surface of the base material (1), and the second small diameter roller (10-3) is used to attach the color film layer (9) on the upper surface of the base material (1) attached with the wear resistant layer (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010263631.8A CN111438959A (en) | 2020-04-07 | 2020-04-07 | Novel WPC floor production forming process |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010263631.8A CN111438959A (en) | 2020-04-07 | 2020-04-07 | Novel WPC floor production forming process |
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| CN111438959A true CN111438959A (en) | 2020-07-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010263631.8A Pending CN111438959A (en) | 2020-04-07 | 2020-04-07 | Novel WPC floor production forming process |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113524844A (en) * | 2021-08-09 | 2021-10-22 | 南京赛旺科技发展有限公司 | Novel halogen-free environment-friendly floor and production process thereof |
| CN114633413A (en) * | 2022-03-14 | 2022-06-17 | 南京赛旺科技发展有限公司 | Process method for producing EPC (electronic product code) floor |
| CN115157823A (en) * | 2022-06-01 | 2022-10-11 | 财纳福诺木业(中国)有限公司 | Composite system with multilayer flexible layer connected with floor |
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| CN208180467U (en) * | 2018-04-20 | 2018-12-04 | 南京赛旺科技发展有限公司 | The floor LVT lamination coating line |
| CN208197514U (en) * | 2018-04-20 | 2018-12-07 | 南京赛旺科技发展有限公司 | Plate co-extrusion lamination coating line |
| CN110103437A (en) * | 2018-01-05 | 2019-08-09 | 无锡市博宇塑机有限公司 | Plastic floor stratiform reinforced structure and its manufacturing equipment and forming method |
| CN110385908A (en) * | 2018-04-20 | 2019-10-29 | 南京赛旺科技发展有限公司 | The floor SPC lamination coating line |
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2020
- 2020-04-07 CN CN202010263631.8A patent/CN111438959A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| US20180171644A1 (en) * | 2016-12-16 | 2018-06-21 | Minghe (Lutai) Technology Co., Ltd. | Rigid polyvinyl chloride floor tile and process for producing the same |
| US20180283014A1 (en) * | 2017-04-03 | 2018-10-04 | Columbia Insurance Company | Rigid composite board floor coverings |
| CN110103437A (en) * | 2018-01-05 | 2019-08-09 | 无锡市博宇塑机有限公司 | Plastic floor stratiform reinforced structure and its manufacturing equipment and forming method |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113524844A (en) * | 2021-08-09 | 2021-10-22 | 南京赛旺科技发展有限公司 | Novel halogen-free environment-friendly floor and production process thereof |
| CN114633413A (en) * | 2022-03-14 | 2022-06-17 | 南京赛旺科技发展有限公司 | Process method for producing EPC (electronic product code) floor |
| CN115157823A (en) * | 2022-06-01 | 2022-10-11 | 财纳福诺木业(中国)有限公司 | Composite system with multilayer flexible layer connected with floor |
| CN115157823B (en) * | 2022-06-01 | 2024-05-03 | 财纳福诺木业(中国)有限公司 | Composite system of multi-layer flexible layer grounding plate |
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Application publication date: 20200724 |