CN206733640U - Plastic floor pressing and forming equipment - Google Patents
Plastic floor pressing and forming equipment Download PDFInfo
- Publication number
- CN206733640U CN206733640U CN201720594948.3U CN201720594948U CN206733640U CN 206733640 U CN206733640 U CN 206733640U CN 201720594948 U CN201720594948 U CN 201720594948U CN 206733640 U CN206733640 U CN 206733640U
- Authority
- CN
- China
- Prior art keywords
- plastic floor
- press unit
- pressing
- roll
- swash plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000004033 plastic Substances 0.000 title claims abstract description 66
- 229920003023 plastic Polymers 0.000 title claims abstract description 66
- 238000003825 pressing Methods 0.000 title claims abstract description 33
- 239000000463 material Substances 0.000 claims abstract description 61
- 230000007246 mechanism Effects 0.000 claims abstract description 37
- 239000000758 substrate Substances 0.000 claims abstract description 16
- 238000007639 printing Methods 0.000 claims abstract description 13
- 230000000694 effects Effects 0.000 claims abstract description 8
- 238000007731 hot pressing Methods 0.000 claims abstract description 6
- 238000004519 manufacturing process Methods 0.000 claims description 11
- 238000004049 embossing Methods 0.000 claims description 6
- 230000007423 decrease Effects 0.000 claims description 5
- 238000006073 displacement reaction Methods 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 4
- 238000001125 extrusion Methods 0.000 claims description 4
- 238000009825 accumulation Methods 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 3
- 239000000498 cooling water Substances 0.000 claims description 3
- 238000005485 electric heating Methods 0.000 claims description 2
- 238000007373 indentation Methods 0.000 abstract 1
- 238000010924 continuous production Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000012827 research and development Methods 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000002990 reinforced plastic Substances 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
Abstract
A kind of plastic floor pressing and forming equipment, including at least an extruder, roll-in unit, press unit, time-delay mechanism and material pulling mechanism, the wherein extruder is delivered to the roll-in unit to be molded a substrate layer；One printing layer and wearing layer are delivered to calender by the roll-in unit respectively using one first unreeling structure and the second unreeling structure, to patch is integrated in advance by the substrate layer, printing layer and wearing layer roll-in, then are delivered to the press unit；Using the press unit in a manner of hot pressing or cold pressing, the plastic floor material being made up of the substrate layer, printing layer and wearing layer pressing is integrated, and clear, sharp keen pattern of indentations will be molded in the plastic floor surface of material.And system of the time-delay mechanism is located between the roll-in unit and press unit, to delay the time that plastic floor material passes through, the material pulling mechanism then drives plastic floor material to move using roll-in mode；Use the texture structure that plastic floor can be enable to obtain better quality and pressing effect.
Description
Technical field
The utility model is subordinate to a kind of creation of plastic floor former, refers in particular to one kind and utilizes pressing mode into shape
Expect the production equipment on floor.
Background technology
Floor is made using plastic material, to substitute natural timber, reduces the destruction to natural data, be plastics now
The trend of panel products exploitation.And from prior art, the composition of existing plastic floor, all it is that lowermost substrate surface pastes again
A print film and wear-resistant membrane are covered, and general substrate is PVC material, and ground sheet metal forming will be plastified using roller mode, be can also be used
Hot pressing mode is molded, but the manpower of hot pressing mode demand is more, and roller the degree of automation of operations are high, but embossing effect can not reach
To clear, sharp keen texture structure, there is improvedd necessity.
In view of this, the problem of the present utility model people is in foregoing prior art further investigated, and by more
Year is engaged in research and development and the manufacturing experience of related industry, actively seeks solution, by the research and development of long-term endeavour, finally
The utility model " plastic floor pressing and forming equipment " successfully is developed, to improve problem of the prior art.
The content of the invention
Main purpose of the present utility model, it is to provide a kind of " plastic floor pressing and forming equipment ", it makes plastic floor energy
Make automated production in a manner of pressing and forming, not only promote production efficiency, while the surface pattern of plastic floor can be made more sharp
Profit, lift product competition quality.
Because of reaching above-mentioned creation purpose, the utility model proposes " plastic floor pressing and forming equipment ", in plastics
In the production line of plate pressing and forming, an extruder, roll-in unit, press unit, time-delay mechanism and material pulling mechanism are set, it is described to set
Standby host structure is simultaneously electrically connected with an electric-control system, and in a manner of automated job, will be by a substrate layer, printing layer and wearing layer structure
Into plastic floor material pressing and forming be plastic floor finished product, wherein：To be molded a substrate layer, one end has the extruder
Discharging opening, by the outside extrusion molding of the substrate layer, and it is delivered to the roll-in unit.The roll-in unit, including at least a calender,
First unreeling structure and the second unreeling structure, first unreeling structure and the second unreeling structure are respectively by a printing layer and wearing layer
The calender is delivered to, the calender recycles some deflector rolls and pressure roller to coordinate, by the substrate layer, printing layer and wearing layer roll-in
Pre- patch is integrated, then is delivered to the press unit.The press unit sets a die shoe in a frame, and in should die shoe
Top combine a upper bolster using the telescopic shaft of an oil hydraulic cylinder, the upper bolster can provided with one with respect to the outer edge surface of the die shoe
The template changed, formed with embossing in the template outer plate surface, it can pass through the flexible start of the oil hydraulic cylinder and drive upper and lower displacement, will
One pressure is put on the plastic floor material, carries out bonding operation.And the demand of the visual production line operation of the upper bolster, collocation
The electric heating or hot-oil circulation system for producing high temperature are set, and high temperature can be conducted to the bonding operation for the template, making heat pressing type；Or
Person's collocation produces the low temperature of cooling using cooling water recirculation system, and by Conduction At Low Temperature to the template, makees the pressing of cold pressing formula
Operation, enables that embossing is clear, sharp keen takes shape in the plastic floor surface of material.Secondly the time-delay mechanism is located at the roll-in unit
Between press unit, at least with one first swash plate, the first swash plate one end is located at the positioning for carrying the plastic floor material
On platform, the plate face of another end is then at an angle to arch upward upwards, to delay time of the plastic floor material by the press unit；
And the material pulling mechanism is located at production line back segment, plastic floor material is driven to move using roll-in mode.Thereby, the press list is utilized
Member collocation time-delay mechanism and the auxiliary of material pulling mechanism, enable plastic floor to make continuous production with pressing mode, not only lifting pressing
Architecture quality, can more obtain clearly sharp keen texture structure, promote product competitiveness.
Technology, means and its effect used by relevant the utility model, hereby lift a preferred embodiment and coordinate schema detailed
After being carefully illustrated in, it is believed that the above-mentioned purpose of the utility model, construction and feature, deeply specifically understand when one can be obtained by it.
Brief description of the drawings
Fig. 1 is the combination view of the first embodiment of the utility model.
Fig. 2 is the part combination view of second of embodiment of the utility model.
Fig. 3 is another combination view of second of embodiment of the utility model.
Description of reference numerals：10- extruders；11- discharging openings；20- roll-in units；21- calenders；The unreeling machines of 22- first
Structure；The unreeling structures of 23- second；24- frames；The conveying rollers of 25A- first；The conveying rollers of 25B- second；26- mirror rollers；27- is overlayed
Roller；30- press units；31- frames；32- die shoes；33- upper bolsters；34- oil hydraulic cylinders；341- telescopic shafts；35- templates；36 -
Electric heater；40- time-delay mechanisms；The swash plates of 41- first；The swash plates of 42- second；43- locating platforms；The power sources of 44- first；441- stretches
Contracting bar；442- connecting rods；50- material pulling mechanisms；51- frames；52- disk rollers；60- electric-control systems；70- plastic floor materials；71- bases
Flaggy；72- printing layers；73- wearing layers.
Embodiment
Refer to shown in Fig. 1-3, the utility model " plastic floor pressing and forming equipment ", its composition is by an extruder
10th, roll-in unit 20, press unit 30, time-delay mechanism 40 are located in the production line of plastic floor with material pulling mechanism 50, and make institute
State equipment mechanism and be electrically connected with an electric-control system 60, and in a manner of automated job, will be by a substrate layer 71, printing layer 72
And the pressing and forming of plastic floor material 70 that wearing layer 73 is formed is plastic floor finished product, wherein：
The extruder 10 is in general plastic extrusion machine, can add foaming again depending on product demand using PVC plastic as raw material
Agent, one end have discharging opening 11, to by the 71 outside extrusion molding of substrate layer, and are delivered to the roll-in unit 20.
The roll-in unit 20 comprises at least a calender 21, the first unreeling structure 22 and the second unreeling structure 23, and this first
The printing layer 72 and wearing layer 73 are delivered to the calender 21 by the unreeling structure 23 of unreeling structure 22 and second respectively.The calender
21 can be three rollers, four-roller or five roll structures of horizontal, consist of the side of a frame 24 and set opposing upper and lower first, second
Conveying roller 25A, 25B, opposite side set a mirror roller 26 and overlay roller 27, to the base conveyed after being molded via the extruder 10
Flaggy 71, and patch is integrated in advance by the printing layer 72 of two unreeling structure 22,23 conveying and the roll-in of wearing layer 73, then convey
To the press unit 30, it is commonly known machine because of the roll-in unit 20, repeats no more.
The press unit 30 is to set a die shoe 32 in a frame 31, and in should the top of die shoe 32 utilize one
The telescopic shaft 341 of oil hydraulic cylinder 34 combines a upper bolster 33, and the upper bolster 33 can provided with one with respect to the outer edge surface of the die shoe 32
The template 35 changed, do not shown in the embossing figure formed with pattern, lines or word in the outer plate surface of template 35, can pass through the oil
The telescopic shaft 34 1 of cylinder pressure 34 drives upper and lower displacement, and when declining, a pressure is put on the plastic floor material 70, entered
Row bonding operation.
Also, the settable electric heater 36 in the inside of upper bolster 33 is produced and not shown in high temperature, or one circulating circuit figure of installing
Show that guiding hot-oil circulation produces high temperature, and high temperature is conducted to the template 33, make the press unit 30 with hot pressing mode by plastics
The bonding of floor material 70 is integrated.Or when the plastic floor material 70 is during pre- patch, if the substrate layer 71 is because being extruded into
Temperature after type is higher, when being not necessary to hot pressing mode pressing and forming, collocation can set cooling water circulation system in the upper bolster 33
System produces the low temperature of cooling, and by Conduction At Low Temperature to the template, makes the press unit 30 can be in a manner of cold pressing by plastic floor
The pressing of material 70 is integrated.
The time-delay mechanism 40 is located between the roll-in unit 20 and press unit 30, should at least with one first swash plate 41
For the one end of first swash plate 41 on the locating platform 43 for carrying the plastic floor material, the plate face of another end is then at an angle to arch
Rise, to delay time of the plastic floor material 70 by the press unit 30.In the design of embodiment, the time-delay mechanism
40 can set one second swash plate 42 in the opposite end of the first swash plate 41, and the relative one end of first, second swash plate 41,42 is at an angle
With reference to, and the fixed structure of integral type is presented.
Or as Figure 2-3, the time-delay mechanism 40 can be arranged in pairs or groups by first swash plate 41 work of one first power source 44 activity
The structure design of formula；One end pivot group of first swash plate 41 is combined in the locating platform 43, the another end back side with first power source 44,
First power source 44 can be oil hydraulic cylinder or pneumatic cylinder, and located at the lower section of the first swash plate 41, its upper end is convexly equipped with an expansion link
441, the pivot formula that angle beat is made to make in the back side of the outer end of expansion link 441 and first swash plate 41 using a connecting rod 442 connects
Knot, when making the press unit 30 carry out the bonding operation of about 10 seconds every time for plastic floor material 70, first swash plate 41
One end can be driven by the expansion link 441 of first power source 44 and is raised above, and the meeting of plastic floor material 70 of continuous conveying is existed
Delay accumulation effect is produced at first swash plate 41；When the bonding operation of press unit 30 finishes, first swash plate 41 is optional
Select and decline is driven by first power source 44, drive the plastic floor material 70 to move through the material pulling mechanism 50, it pushes away long-pending
Height can also decline automatically.In addition, based on the demand used, the opposite side of the first swash plate 41 can be set in one second swash plate figure not again
It has been shown that, and one second power source is set below second swash plate, the structure of second power source is identical with first power source 44,
Second swash plate one end pivot is fixed in the locating platform 43, and the another end back side and the expansion link of second power source link, make this second
Swash plate can be driven by second power source and be raised above or decline, and further be coordinated using second swash plate on first swash plate 44
Rise, and the effect of reinforced plastics floor material delay accumulation.
The material pulling mechanism 50 can be located at production line stage casing or back segment, and two disk rollers 52 opposing upper and lower are set in a frame 51,
Two disk roller 52 can be driven by motor, and it is rotated, stopping and rotating speed are controlled using the electric-control system 60, and the band in a manner of roll-in
The dynamic displacement of plastic floor material 70.That is, the rotating speed of the material pulling mechanism 50 can coordinate the start of the press unit 30, when mould on this
Seat 33 is pressed downward together on the plastic floor material 70, and stops the activity duration of about ten seconds, and the material pulling mechanism 50 can stop automatically
Only, when bonding operation finishes, after the upper bolster 33 rises, the material pulling mechanism 50 can rotate again, persistently carry out drawing material operation, will
Plastic floor material 70, which is delivered in press unit 30, makees bonding operation.
Accordingly, the utility model is in the production line of plastic floor, using the press unit 30 arrange in pairs or groups time-delay mechanism 40 with
The auxiliary of material pulling mechanism 50, enables plastic floor to make continuous production with pressing mode, not only lifts the architecture quality of pressing, more can
Clear sharp keen texture structure is obtained, promotes product competitiveness.
It is described above to be merely exemplary for the utility model, and nonrestrictive, those of ordinary skill in the art
Understand, in the case where not departing from the spirit and scope that claims appended below is limited, many modifications can be made, change,
Or it is equivalent, but fall within the scope of protection of the utility model.
Claims (6)
- A kind of 1. plastic floor pressing and forming equipment, it is characterised in that including at least an extruder, roll-in unit, press unit, Time-delay mechanism and material pulling mechanism, the equipment mechanism is simultaneously electrically connected with an electric-control system, will be by and in a manner of automated job The plastic floor material pressing and forming that one substrate layer, printing layer and wearing layer are formed is plastic floor finished product, wherein：For the extruder to be molded a substrate layer, described extruder one end has discharging opening, by the outside extrusion molding of the substrate layer, And it is delivered to the roll-in unit；The roll-in unit, including at least a calender, the first unreeling structure and the second unreeling structure, first unreeling structure and One printing layer and wearing layer are delivered to the calender by two unreeling structures respectively, and the calender recycles some deflector rolls and pressure roller to match somebody with somebody Close, by the substrate layer, printing layer and wearing layer roll-in, patch is integrated in advance, then is delivered to the press unit；The press unit, including a die shoe, a upper bolster is combined using the telescopic shaft of an oil hydraulic cylinder above the die shoe, on this Die holder to should the outer edge surface of die shoe be provided with a template, formed with embossing in the template outer plate surface, can pass through oil hydraulic cylinder Telescopic shaft is driven and upper and lower displacement, and a pressure is put on the plastic floor material, is integrated its bonding, and will embossing Clear, sharp keen takes shape in the plastic floor surface of material；The time-delay mechanism, between the roll-in unit and press unit, at least with one first swash plate, the first swash plate one end System is on the locating platform for carrying the plastic floor material, and the plate face of another end is then at an angle to arch upward upwards, to delay to mould Expect time of the floor material by the press unit；The material pulling mechanism, located at production line back segment, plastic floor material is driven to move using roll-in mode.
- 2. plastic floor pressing and forming equipment according to claim 1, it is characterised in that the time-delay mechanism is first oblique in this Plate opposite end sets one second swash plate, the combination at an angle of the relative one end of first, second swash plate, and the fixation of integral type is presented Structure.
- 3. plastic floor pressing and forming equipment according to claim 1, it is characterised in that the time-delay mechanism is first oblique by this Plate one first power source of collocation makees movable structure design, and the first swash plate one end pivot group is in the locating platform, the another end back side Being combined with first power source, first power source is oil hydraulic cylinder or pneumatic cylinder, below first swash plate, its upper end projection There is an expansion link, the back side of the expansion link outer end and first swash plate links, and when the press unit carries out bonding operation, this One swash plate one end can be driven by the expansion link of first power source and be raised above or decline, make plastic floor material can this first Delay accumulation effect is produced at swash plate；When the press unit bonding operation finishes, through the material pulling mechanism with driving the plastics When plate material moves, it, which pushes away long-pending height, to decline automatically.
- 4. plastic floor pressing and forming equipment according to claim 1, it is characterised in that the upper bolster of the press unit can High temperature is produced using electric heating or guiding hot-oil circulation, and high temperature is conducted to the template, makes the press unit will with hot pressing mode The bonding of plastic floor material is integrated.
- 5. plastic floor pressing and forming equipment according to claim 1, it is characterised in that the upper bolster of the press unit makes The low temperature of cooling is produced with cooling water recirculation system, and by Conduction At Low Temperature to the template, makes the press unit in a manner of being cold-pressed The pressing of plastic floor material is integrated.
- 6. plastic floor pressing and forming equipment according to claim 1, it is characterised in that the material pulling mechanism is in a frame Two disk rollers opposing upper and lower are set, rotation, stopping and the rotating speed of two disk roller utilize the electric control system controls, and in a manner of roll-in Drive plastic floor material displacement；The rotating speed of the material pulling mechanism can coordinate the start of the press unit again, when the upper bolster is downward When being moved on the plastic floor material, and stopping the several seconds and make bonding operation, the material pulling mechanism can be automatically stopped, and work as bonding operation Finish, after the upper bolster rises, the material pulling mechanism can be rotated again, and plastic floor material is delivered in press unit and pressed Operation.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720594948.3U CN206733640U (en) | 2017-05-25 | 2017-05-25 | Plastic floor pressing and forming equipment |
| PCT/CN2018/000187 WO2018214510A1 (en) | 2017-05-25 | 2018-05-23 | Plastic floor laminating and shaping device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720594948.3U CN206733640U (en) | 2017-05-25 | 2017-05-25 | Plastic floor pressing and forming equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206733640U true CN206733640U (en) | 2017-12-12 |
Family
ID=60568011
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720594948.3U Active CN206733640U (en) | 2017-05-25 | 2017-05-25 | Plastic floor pressing and forming equipment |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN206733640U (en) |
| WO (1) | WO2018214510A1 (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2018214510A1 (en) * | 2017-05-25 | 2018-11-29 | 陆钉毅 | Plastic floor laminating and shaping device |
| WO2018223684A1 (en) * | 2017-06-06 | 2018-12-13 | 陆钉毅 | Roll forming device for plastic floor |
| CN109159417A (en) * | 2018-09-30 | 2019-01-08 | 青岛三益塑料机械有限公司 | Calender, foaming floor production line and production technology |
| WO2019134632A1 (en) * | 2018-01-05 | 2019-07-11 | 无锡市博宇塑机有限公司 | Plastic floorboard layer reinforcing structure, manufacturing device thereof and molding method therefor |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20120047120A (en) * | 2010-11-03 | 2012-05-11 | 김윤보 | Apparatus and method for drain board having protrusions |
| CN206733640U (en) * | 2017-05-25 | 2017-12-12 | 赵培东 | Plastic floor pressing and forming equipment |
-
2017
- 2017-05-25 CN CN201720594948.3U patent/CN206733640U/en active Active
-
2018
- 2018-05-23 WO PCT/CN2018/000187 patent/WO2018214510A1/en active Application Filing
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2018214510A1 (en) * | 2017-05-25 | 2018-11-29 | 陆钉毅 | Plastic floor laminating and shaping device |
| WO2018223684A1 (en) * | 2017-06-06 | 2018-12-13 | 陆钉毅 | Roll forming device for plastic floor |
| US11623439B2 (en) | 2017-06-06 | 2023-04-11 | WUXI BOYU PLASTIC MACHINERY Co Ltd. | Roll forming device for plastic flooring |
| WO2019134632A1 (en) * | 2018-01-05 | 2019-07-11 | 无锡市博宇塑机有限公司 | Plastic floorboard layer reinforcing structure, manufacturing device thereof and molding method therefor |
| CN109159417A (en) * | 2018-09-30 | 2019-01-08 | 青岛三益塑料机械有限公司 | Calender, foaming floor production line and production technology |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2018214510A1 (en) | 2018-11-29 |
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Legal Events
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20231227 Address after: No. 50 Xiqun Road, Xinwu District, Wuxi City, Jiangsu Province, 214000 Patentee after: WUXI BOYU PLASTIC MACHINERY Co.,Ltd. Patentee after: Lu Dingyi Address before: Tainan City Patentee before: Zhao Peidong Patentee before: Lu Dingyi |