CN206781187U - The roll-forming equipment of plastic floor - Google Patents
The roll-forming equipment of plastic floor Download PDFInfo
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- CN206781187U CN206781187U CN201720653402.0U CN201720653402U CN206781187U CN 206781187 U CN206781187 U CN 206781187U CN 201720653402 U CN201720653402 U CN 201720653402U CN 206781187 U CN206781187 U CN 206781187U
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- roller
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- roll
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Abstract
The utility model provides a kind of roll-forming equipment of plastic floor, is the substrate layer that will be molded by extruder, with printing layer and wearing layer, is integrated using a printing layer unreeling structure, wearing layer unreeling structure, and calender pressing and forming.Main system makes the calender by the thickness measuring roller group in frame, pre- patch roller group and pressing roller group are formed, the thickness measuring roller is mounted on the pre- patch roller group side, it is and relative with the discharging opening straight line of the extruder, for the substrate layer to be limited into thickness, the pre- patch roller group is made up of a big disk roller and some deflector rolls located at the big disk roller periphery, and inside the big disk roller or at an outer rim in its corresponding disk roller face, and at least provided with one first heating unit, to for the substrate layer pasted in advance, printing layer and wearing layer heating, and the press bonding roller is mounted on the pre- patch roller group opposite side, for by the substrate layer, printing layer and wearing layer pressing and forming are integrated.
Description
Technical field
A kind of pressing machine that can be applied to plastic floor shaping is the utility model is related to, more particularly to one kind can be made continuous past
Multiple portable pressing machine composition structure, and shaping of the portable pressing machine applied to plastic floor automated production is set
It is standby.
Background technology
Press, floor is made using plastic material, to substitute natural timber, reduce the destruction to natural data, be to mould now
The trend of adhesive floor product development.And from background technology, the composition of existing plastic floor, all it is lowermost substrate surface
A printing layer and wearing layer are pasted again, and general substrate is PVC material, and floor pressing and forming will be plastified using roll-in mode,
As shown in figure 4, it is the previous utility model of inventor, rectilinear four-roll calender, its composition is a frame 71 under
First, second conveying roller 72A, 72B, a mirror roller 73 and patterned roll 74 are up set respectively, to by substrate 77, and by resistance to
Mill layer unreeling structure 75, the printing layer 78 conveyed with printing layer unreeling structure 76 and the roll-in of wearing layer 79 are integrated.This is one existing
Although case can be reached easy and quickly be integrated substrate and printing layer, wearing layer roll-in, if substrate is hardboard material,
And without oil content Yu oil content content it is less when, the efficiency of production can be greatly reduced, and during plastic floor pressing and forming, surface embossed
Quality it is also poor, and have improvedd necessity.
In view of this, the utility model people is to be directed to foregoing existing utility model problem further investigated, and by for many years from
The research and development of thing related industry and manufacturing experience, actively seek solution, by the research and development of long-term endeavour, succeed finally
The roll-forming equipment for developing the utility model plastic floor, the problem of to improve existing utility model.
Utility model content
Main purpose of the present utility model, a kind of roll-forming equipment of plastic floor is provided, it is order with containing oil
During production of the less substrate material of composition as plastic floor, the roller for five roll-types that can be arranged in pairs or groups with the substrate layer of extruder for shaping
Equipment pressing and forming is pressed, not only promotes production efficiency, and the pattern of indentations on plastic floor surface is also relatively sharp, sharp keen.
Because of above-mentioned goal of the invention is reached, the utility model provides a kind of roll-forming equipment of plastic floor, and it is special
Sign is that its composition includes an extruder, a printing layer unreeling structure, a wearing layer unreeling structure and a calender, wherein：
The extruder, to be molded a substrate layer, its one end has discharging opening, and the substrate layer is outwards squeezed by the discharging opening
Go out, and be delivered to the calender；
The printing layer unreeling structure, a printing layer is delivered into the calender；
The wearing layer unreeling structure, a wearing layer is delivered into the calender；
The calender, be that certain thick roller group, pre- patch roller group and pressing roller group are set in a frame, if the thickness measuring roller group by
Dry disk roller composition, located at the pre- patch roller group side, and it is relative with the discharging opening straight line of the extruder, for the substrate layer to be limited
Thickness, the pre- patch roller group are made up of a big disk roller and some deflector rolls located at the big disk roller periphery, and inside the big disk roller or right
Should be greatly at an outer rim in the disk roller face of disk roller at least provided with one first heating unit, to for the substrate layer pasted in advance, printing
Layer and wearing layer heating, and the pressing roller group has some disk rollers, some disk rollers are located at the pre- patch roller group opposite side, and this is some
In disk roller at least on the wheel face of a disk roller formed with embossing, to be by the substrate layer, printing layer and wearing layer pressing and forming
When integral, clear, sharp keen pattern of indentations is formed in the wear-resisting layer surface.
The roll-forming equipment of described plastic floor, wherein：The thickness measuring roller group is in by one first disk roller and the second disk roller
Upper and lower or left and right be oppositely arranged and form, and the roll-in that is formed between first disk roller and the second disk roller because being oppositely arranged is empty
Between it is relative with the discharging opening straight line of the extruder.
The roll-forming equipment of described plastic floor, wherein：The pressing roller group is in by one the 3rd disk roller and the 4th disk roller
Upper and lower or left and right be oppositely arranged and form.
The roll-forming equipment of described plastic floor, wherein：The inside of 3rd disk roller and the 4th disk roller is respectively equipped with
One cooling line, the cooling line can coordinate the liquid of conveying cooling with external device (ED), to by the plastic cement of pressing and forming
Floor cools.
The roll-forming equipment of described plastic floor, wherein：3rd disk roller and the 4th disk roller parallel are set in left and right
Put, and the substrate layer, printing layer and wearing layer in advance the transport path after patch in vertical direction when, with the pressing roller group the same side
And to should the disk roller face position of disk roller greatly set one the 4th deflector roll, make the substrate layer, printing layer and the wearing layer that paste in advance certainly along
The disk roller face conveying of the big disk roller.
The roll-forming equipment of described plastic floor, wherein：First heating unit is in the big disk roller, by pipeline
Coordinate external device (ED) circulating hot oil and form.
The roll-forming equipment of described plastic floor, wherein：In the frame to should be greatly at disk roller one disk roller face position
Put and be additionally provided with one second heating unit, second heating unit is that an electric heater is set in a cover body, and the electric heater can produce after being powered
Raw high temperature, by high temperature action in wearing layer, the wearing layer to be softened.
In this way, be molded using substrate layer with extrusion way, then the five roll-type calenders with heating function of arranging in pairs or groups, can letter
Just, rapidly by substrate layer, printing layer and wearing layer pressing and forming, and clear, sharp keen pattern of indentations can be produced.
Technology, means and its effect used by relevant the utility model, hereby lift a preferred embodiment and coordinate schema detailed
After being carefully illustrated in, it is believed that the above-mentioned purpose of the utility model, construction and feature, deeply specifically understand when one can be obtained by it.
Brief description of the drawings
Fig. 1 is the combination view of the utility model first embodiment.
Fig. 2 is the combination view of the utility model second embodiment.
Fig. 3 is the conjunction plan of the utility model 3rd embodiment.
Fig. 4 is the combination view of existing utility model.
Description of reference numerals：Extruder 10；Discharging opening 11；Printing layer unreeling structure 20；First support body 21；First rolling wheel
22；First propelling sheave 23；The first volume send wheel 24；4th propelling sheave 25；First motor 26；Wearing layer unreeling structure 30；Second frame
Body 31；Second rolling wheel 32；Second propelling sheave 33；Volume Two send wheel 34；5th propelling sheave 35；Second motor 36；Calender 40；Machine
Frame 41；Thickness measuring roller group 42；First disk roller 421；Second disk roller 422；Roll-in space 423；Pre- patch roller group 43；Big disk roller 431；First
Deflector roll 432；Second deflector roll 433；3rd deflector roll 434；First heating unit 435；Second heating unit 436；Cover body 437；Electric heating
Device 438；4th deflector roll 439；Press roller group 44；3rd disk roller 441；4th disk roller 442；Press space 443；Embossing 444；Cooling
Pipeline 445；Film layer unreeling structure 50；3rd propelling sheave 51；Substrate layer 61；Printing layer 62；Wearing layer 63；Film layer 64.
Embodiment
Refer to shown in Fig. 1, Fig. 2, the roll-forming equipment of the utility model plastic floor, its composition includes an extruder
10th, a printing layer unreeling structure 20, a wearing layer unreeling structure 30, and a calender 40, wherein：
The extruder 10 is in general plastic extrusion machine, can using PVC plastic as
Raw material, add foaming agent again depending on product demand, one end has discharging opening 11, the substrate layer 61 to be outwards extruded into
Type, and it is delivered to the calender 40.
The printing layer unreeling structure 20, it is that the first rolling wheel 22 and some first propelling sheaves are pivoted with one first support body 21
23, printing layer 62 is wound with first rolling wheel 22, and the first volume can be coordinated to send the propelling sheave 25 of wheel 24 and the 4th by the printing layer 62
Guiding is delivered to the calender 40, and the first volume send wheel 24 to be driven by one first motor 26, and the printing is conveyed to provide auxiliary
The power of layer 62.
The wearing layer unreeling structure 30, it is that the second rolling wheel 32 and some second propelling sheaves are pivoted with one second support body 31
33, wearing layer 63 is wound with second rolling wheel 32, and volume Two can be coordinated to send the propelling sheave 35 of wheel 34 and the 5th by the wearing layer 63
Guiding is delivered to the calender 40, and the volume Two send wheel 34 to be driven by one second motor 36, and to provide auxiliary conveying, this is wear-resisting
The power of layer 63.
After the system of calender 40 is to paste and preheat in advance the substrate layer 61, printing layer 62 and wearing layer 63, roll-forming
It is integrated, its composition includes a frame 41, and certain thick roller group 42, pre- patch roller group 43 and pressing roller group 44 are set in the frame 41,
Wherein：
The thickness measuring roller group 42 can be gone to upper and lower by one first disk roller 421 and the second disk roller 422 or left and right be oppositely arranged forms,
And a roll-in space 423 is formed between the disk roller 422 of the first disk roller 421 and second, and make the roll-in space 423 and the extrusion
The straight line of discharging opening 11 of machine 10 is relative, make the substrate layer 61 by when limited thickness.
The pre- patch roller group 43 includes a big disk roller 431 and led located at the first peripheral deflector roll 432 of the big disk roller 431, second
The deflector roll 434 of roller 433 and the 3rd, and set one first heating unit 435 inside the big disk roller 431；The system of first deflector roll 432 to
Guide the printing layer 62 and make pre- patch along the big arc disc of disk roller 431, the deflector roll 434 of the second deflector roll 433 and the 3rd is then leading
Draw the wearing layer 63 and make pre- patch along the big arc disc of disk roller 431；And the system of the first heating unit 435 is coordinated using some pipelines
External device (ED) (not shown) circulating hot oil and form, to for the substrate layer 61 pasted in advance, printing layer 62 and wearing layer 63
Heating.Furthermore be to strengthen heating effect, in the frame 41 to should be greatly at disk roller 431 1 disk roller face position be additionally provided with one the
Two heating units 436, second heating unit 436 are that an electric heater 438 is set in a cover body 437, energy after the electric heater 438 is powered
High temperature is produced, is in wearing layer 63, to strengthen the bating effect of wearing layer 63 by high temperature action.The big disk roller 431 is by moving again
Power element drive, its rotate rotating speed can by electric control system controls, and with the turn up of 26 and second motor of the first motor 36
To synchronization.
The pressing roller group 44 is located at the pre- patch opposite side of roller group 43, can be in by one the 3rd disk roller 441 and the 4th disk roller 442
Upper and lower or left and right be oppositely arranged and form, and between the 3rd disk roller 441 and the 4th disk roller 442 formed one pressing space
443, the pressing of the substrate layer 61, printing layer 62 and wearing layer 63 to be integrated；And the 3rd disk roller 441 wheel face on can shape
Into embossing 444, and can be when the substrate layer 61, printing layer 62 and the pressing and forming of wearing layer 63 are integrated, in the wearing layer 63
Surface forms clear, sharp keen pattern of indentations.Furthermore the inside of the 3rd disk roller 441 and the 4th disk roller 442, one can be set respectively
Cooling line 445, the cooling line 445 can coordinate the liquid of conveying cooling with external device (ED), to by the modeling of pressing and forming
Adhesive floor cools.Also, such as Fig. 2, if the system of pressing roller group 44 be arranged in parallel in left and right, and the substrate layer 61, printing layer 62
And wearing layer 63 in advance the transport path system after patch in vertical direction when, can in the same side of pressing roller group 44, and to should be big
The disk roller face position of disk roller 431 sets one the 4th deflector roll 439, makes the 63 certain edge of substrate layer 61, printing layer 62 and wearing layer pasted in advance
The disk roller face conveying of the big disk roller 431.
In addition, as shown in figure 3, the bottom surface of substrate layer 61 can set a film layer 64 again, the film layer 64 is using a film
The layer coiled film layer 64 of unreeling structure 50, some 3rd propelling sheaves 51 are coordinated to be delivered to the pre- patch roller group 43, to increase plastic cement
The comfort level that floor uses.
In this way, the calender 40 is fed directly to after being molded using the substrate layer 61 with extrusion way, then by determining thickness
Roller group 42, pre- patch roller group 43, the auxiliary for pressing roller group 44, the first heating unit 435 and the second heating unit 436, can not only letter
Just, rapidly by substrate layer 61, printing layer 62 and the pressing and forming of wearing layer 63, and clear, sharp keen pattern of indentations can be produced really.
In summary, the utility model has its splendid progress practicality in fact in like product, while domestic and international all over looking into
Also identical construction is found no in technical data, document on this class formation to exist formerly, is real with the utility model
Possesses patent of invention important document, whence is filed an application in accordance with the law.
Above-described embodiment is ripe according to this not from the scope of the utility model spirit only to illustrate the utility model
Practise this those skilled in the art with and various modifications, modification and the application of work, category of the present utility model all should be included in.
Claims (7)
1. the roll-forming equipment of a kind of plastic floor, it is characterised in that it is formed comprising an extruder, a printing layer unreeling machine
Structure, a wearing layer unreeling structure and a calender, wherein：
The extruder, to be molded a substrate layer, its one end has discharging opening, and the substrate layer is outwards extruded by the discharging opening, and
It is delivered to the calender；
The printing layer unreeling structure, a printing layer is delivered into the calender；
The wearing layer unreeling structure, a wearing layer is delivered into the calender；
The calender, it is that certain thick roller group, pre- patch roller group and pressing roller group are set in a frame, the thickness measuring roller group is by some rollers
Wheel composition, located at the pre- patch roller group side, and it is relative with the discharging opening straight line of the extruder, it is thick for the substrate layer to be limited
Degree, the pre- patch roller group are made up of a big disk roller and some deflector rolls located at the big disk roller periphery, and inside the big disk roller or correspondingly
At least provided with one first heating unit at one outer rim in the disk roller face of the big disk roller, to for the substrate layer pasted in advance, printing layer
And wearing layer heating, and the pressing roller group has some disk rollers, some disk rollers are located at the pre- patch roller group opposite side, and some rollers
In wheel at least on the wheel face of a disk roller formed with embossing, to be one by the substrate layer, printing layer and wearing layer pressing and forming
During body, clear, sharp keen pattern of indentations is formed in the wear-resisting layer surface.
2. the roll-forming equipment of plastic floor according to claim 1, it is characterised in that：The thickness measuring roller group is by one first
Disk roller and the second disk roller go to upper and lower or left and right be oppositely arranged and form, and set between first disk roller and the second disk roller because relative
The roll-in space put and formed is relative with the discharging opening straight line of the extruder.
3. the roll-forming equipment of plastic floor according to claim 1, it is characterised in that：The pressing roller group is by one the 3rd
Disk roller and the 4th disk roller go to upper and lower or left and right be oppositely arranged and form.
4. the roll-forming equipment of plastic floor according to claim 3, it is characterised in that：3rd disk roller and four-roller
The inside of wheel is respectively equipped with a cooling line, and the cooling line can coordinate the liquid of conveying cooling with external device (ED), to
The plastic floor of pressing and forming is cooled.
5. the roll-forming equipment of plastic floor according to claim 3, it is characterised in that：3rd disk roller and four-roller
Wheel be arranged in parallel in left and right, and the substrate layer, printing layer and wearing layer in advance the transport path after patch in vertical direction when, with
The pressing roller group the same side and to should the disk roller face position of disk roller greatly set one the 4th deflector roll, make the substrate layer pasted in advance, printing layer
And wearing layer conveys certainly along the disk roller face of the big disk roller.
6. the roll-forming equipment of plastic floor according to claim 1, it is characterised in that：First heating unit is located at
In the big disk roller, the external device (ED) circulating hot oil with pipeline and form.
7. the roll-forming equipment of plastic floor according to claim 1, it is characterised in that：To should big roller in the frame
Take turns the disk roller face position at one and be additionally provided with one second heating unit, second heating unit is that an electric heater is set in a cover body, should
Electric heater can produce high temperature after being powered, by high temperature action in wearing layer, the wearing layer to be softened.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720653402.0U CN206781187U (en) | 2017-06-06 | 2017-06-06 | The roll-forming equipment of plastic floor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720653402.0U CN206781187U (en) | 2017-06-06 | 2017-06-06 | The roll-forming equipment of plastic floor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206781187U true CN206781187U (en) | 2017-12-22 |
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ID=60716652
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720653402.0U Active CN206781187U (en) | 2017-06-06 | 2017-06-06 | The roll-forming equipment of plastic floor |
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| CN (1) | CN206781187U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108422614A (en) * | 2018-03-30 | 2018-08-21 | 浙江冠峰新材料有限公司 | A kind of novel process units of stone plastic floor |
| CN108688039A (en) * | 2018-04-12 | 2018-10-23 | 安吉天则塑业有限公司 | A kind of plastic sheet continuous extrusion apparatus and production method |
| WO2018223684A1 (en) * | 2017-06-06 | 2018-12-13 | 陆钉毅 | Roll forming device for plastic floor |
| EP3437864A1 (en) * | 2017-08-02 | 2019-02-06 | Wuxi Boyu Plastic Machinery Co., Ltd. | Plastic flooring having three-dimensional patterns and method of making the same |
| WO2019134632A1 (en) * | 2018-01-05 | 2019-07-11 | 无锡市博宇塑机有限公司 | Plastic floorboard layer reinforcing structure, manufacturing device thereof and molding method therefor |
| CN114379187A (en) * | 2021-12-24 | 2022-04-22 | 财纳福诺木业(中国)有限公司 | Floor manufacturing method and system using same |
-
2017
- 2017-06-06 CN CN201720653402.0U patent/CN206781187U/en active Active
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2018223684A1 (en) * | 2017-06-06 | 2018-12-13 | 陆钉毅 | Roll forming device for plastic floor |
| CN108995342A (en) * | 2017-06-06 | 2018-12-14 | 陆钉毅 | The roll-forming equipment of plastic floor |
| US11623439B2 (en) | 2017-06-06 | 2023-04-11 | WUXI BOYU PLASTIC MACHINERY Co Ltd. | Roll forming device for plastic flooring |
| EP3437864A1 (en) * | 2017-08-02 | 2019-02-06 | Wuxi Boyu Plastic Machinery Co., Ltd. | Plastic flooring having three-dimensional patterns and method of making the same |
| WO2019134632A1 (en) * | 2018-01-05 | 2019-07-11 | 无锡市博宇塑机有限公司 | Plastic floorboard layer reinforcing structure, manufacturing device thereof and molding method therefor |
| CN110103437A (en) * | 2018-01-05 | 2019-08-09 | 无锡市博宇塑机有限公司 | Plastic floor stratiform reinforced structure and its manufacturing equipment and forming method |
| CN108422614A (en) * | 2018-03-30 | 2018-08-21 | 浙江冠峰新材料有限公司 | A kind of novel process units of stone plastic floor |
| CN108688039A (en) * | 2018-04-12 | 2018-10-23 | 安吉天则塑业有限公司 | A kind of plastic sheet continuous extrusion apparatus and production method |
| CN114379187A (en) * | 2021-12-24 | 2022-04-22 | 财纳福诺木业(中国)有限公司 | Floor manufacturing method and system using same |
| CN114379187B (en) * | 2021-12-24 | 2023-12-01 | 财纳福诺木业(中国)有限公司 | Floor making method and system using same |
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