CN207255667U - Rack of solar water heater production line - Google Patents
Rack of solar water heater production line Download PDFInfo
- Publication number
- CN207255667U CN207255667U CN201720995827.XU CN201720995827U CN207255667U CN 207255667 U CN207255667 U CN 207255667U CN 201720995827 U CN201720995827 U CN 201720995827U CN 207255667 U CN207255667 U CN 207255667U
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- China
- Prior art keywords
- machine
- cut
- roller
- length
- draw
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 13
- 239000002184 metal Substances 0.000 claims abstract description 13
- 238000004080 punching Methods 0.000 claims abstract description 12
- 238000005520 cutting process Methods 0.000 claims abstract description 11
- 238000003825 pressing Methods 0.000 claims abstract description 8
- 238000002788 crimping Methods 0.000 claims description 7
- 238000005096 rolling process Methods 0.000 claims description 7
- 238000000465 moulding Methods 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims 2
- 238000010924 continuous production Methods 0.000 abstract description 2
- 230000015572 biosynthetic process Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 3
- 238000009499 grossing Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
Rack of solar water heater production line, it is formed by connecting successively by unwinding rack, levelling machine, perforating press, draw-gear, cut-to-length sizes machine, conveyor track and roll forming machine, the top of draw-gear is provided with hold-down roller, lower part is provided with carry-over pinch rolls, the length inductor of sheet metal is installed in cut-to-length sizes machine front end, length inductor, the traction electric machine of draw-gear, the control valve of cutting knife cylinder of the stamping cylinder of perforating press and cut-to-length sizes machine are connected by conducting wire with customized cut-off controller；The roller installed on conveyor track, wherein a roller be connected with conveyor track motor.Customized cut-off controller can control the amount of spin of traction electric machine during use, the metal band of regular length is pulled out from stock roll, it is fixed the punching of position in press machine, cut-to-length sizes machine is precisely cut off again, conveyor track is transported to roll forming machine again, level pressing formation with a roller, realize standardization continuous production, reduce the probability that substandard products occur.
Description
Technical field
This technology belongs to solar water container production equipment technology, is related to a kind of rack of solar water heater production line.
Background technology
Solar energy water box bracket is mainly used for supporting solar water container and the thermal-collecting tube on water tank, generally in triangle
Frame structure.In the prior art, when producing the stent, raw material are narrow metal coil tape, and metal coil tape passes through after unreeling
Levelling machine is smoothed, and customized cut-off is carried out using cutting machine after smoothing, is afterwards manually transported to the metallic plate that monolithic is cut off
Punching processing is carried out on press machine, finally metallic plate is put into forming machine, roller is molded.Stent after shaping, through worker again
Overall tank bracket is formed after being connected with screw.The mode of this machining support is more traditional, and overall process is that worker is manual
Operation, process velocity are slow, it is impossible to meet the needs of enterprise's production；Worker is when to metallic plate punching press mounting hole, inevitable meeting
There is error, cause the stent of assembling nonstandard, or even cannot use, certain waste product can be produced.
Utility model content
The purpose of this utility model is to provide a kind of rack of solar water heater production line, and life exists in the prior art in solution
The problem of processing is discontinuous when producing solar energy water box bracket, and process velocity is slow, and defect rate is high.
The technical solution of the utility model is：A kind of rack of solar water heater production line, by unwinding rack, levelling machine, punching
Hole machine, cut-to-length sizes machine and roll forming machine are formed；Unwinding rack rear end is provided with levelling machine, is horizontally installed with levelling machine
Lower two groups of straightener rolls；Perforating press top is provided with stamping cylinder, and upper mold seat, upper mold seat are provided with stamping cylinder piston rod end
Punch is arranged with, upper mold seat is connected by lead with pressing mold；Lower die is installed on the board immediately below pressing mold, in lower die
Punching is machined with, punching matches with punch；The central rack of cut-to-length sizes machine is provided with step tool apron, and top, which is provided with, cuts
Knife cylinder, is provided with fixed plate in cutting knife cylinder piston rod end, holding pad and cutter, cutter and step is provided with fixed plate
The outer edge of shape tool apron is engaged；The front portion of roll forming machine is provided with molding machine, and rear portion is provided with the crimping unit of side,
Pinch roller and pad wheel that multigroup position corresponds are installed on molding machine, connected between pad wheel with chain, what one of pad was taken turns
Shaft one end is connected with rolling motor, and the grooving deepened step by step is machined with pinch roller and pad wheel；Crimping unit is installed on most
The middle part side of non-level-one pinch roller and pad wheel, is made of symmetrical one group of side roller cincture；Perforating press is connected to levelling machine
Rear end, the draw-gear of sheet metal is provided with the rear end of perforating press, and the top of draw-gear is provided with hold-down roller, lower part peace
Equipped with carry-over pinch rolls, shaft one end of carry-over pinch rolls is connected by belt pulley with traction electric machine；Cut-to-length sizes machine is connected to draw-gear
Rear end, the length inductor of sheet metal, length inductor, traction electric machine, stamping cylinder are provided with cut-to-length sizes machine front end
It is connected with the control valve of cutting knife cylinder by conducting wire with customized cut-off controller；Conveying is installed behind cut-to-length sizes machine
Rail, is connected between the roller installed on conveyor track, the shaft outer end of a roller passes through belt pulley and conveying wherein with chain
Rail motor connects.
Due to being provided with length inductor in cut-to-length sizes machine front end, length inductor, traction electric machine, stamping cylinder and cut
The control valve of knife cylinder is connected by conducting wire with customized cut-off controller, and customized cut-off controller can control the rotation of traction electric machine
Amount, pulls out the metal band of regular length from stock roll, it is fixed the punching of position in press machine, afterwards fixed length
Degree is transported to the accurate errorless customized cut-off of cut-to-length sizes machine progress, realizes standardization continuous production, reduces the several of substandard products appearance
Rate.
Raw material after customized cut-off is delivered directly to roll forming machine with conveyor track, it is ensured that production line it is continuous；Rolling into
Type machine is located at production line end, and as last link of production line, it is compressing to be exclusively used in the groove of laths of metal, rolling
From front to back, shaping well width and height between pinch roller and pad wheel are stepped up big forming machine, and whole pressing process is in proper order gradually
Into the precision of compacting is high, it is ensured that follow-up assembling stent is accurate.
Using the technical solution of the utility model, which unreels punch forming to the end, overall process from metal band
It is continuously to automatically control, production efficiency greatly improves.
Brief description of the drawings
Fig. 1 is the structure chart of the utility model.
Fig. 2 is the pinch roller and pad rolling hitch composition of roll forming machine front portion.
Fig. 3 is the pinch roller and pad rolling hitch composition of roll forming machine middle and back.
Sectional views of the Fig. 4 for A-A in Fig. 1 to roll forming machine crimping unit.
Embodiment
Embodiment, as shown in Figs 1-4：A kind of rack of solar water heater production line, by unwinding rack 1, levelling machine 2, punching
Machine 5, cut-to-length sizes machine 17 and roll forming machine 30 are formed；1 rear end of unwinding rack is provided with levelling machine 2, the horizontal peace on levelling machine 2
Equipped with upper and lower two groups of straightener rolls 3；5 top of perforating press is provided with stamping cylinder 8, is provided with 8 piston rod end of stamping cylinder
Die holder 7, upper mold seat 7 are arranged with punch 4, and upper mold seat 7 is connected by lead with pressing mold 6；On the board immediately below pressing mold 6
Lower die 9 is installed, punching 10 is machined with lower die 9, punching 10 matches with punch 4；The central rack of cut-to-length sizes machine 17 is set
Step tool apron 23 is equipped with, top is provided with cutting knife cylinder 19, and fixed plate 21 is provided with 19 piston rod end of cutting knife cylinder, Gu
Holding pad 14 and cutter 22 are installed, cutter 22 is engaged with the outer edge of step tool apron 23 on fixed board 21；Roll forming machine
30 front portion is provided with molding machine 27, and rear portion is provided with the crimping unit 31 of side, multigroup position is installed on molding machine 27
The pinch roller 28 and pad wheel 29 corresponded, pad is connected between taking turns 29 with chain, shaft one end of one of pad wheel 29 and rolling
Motor 33 connects, and the grooving 34 deepened step by step is machined with pinch roller 28 and pad wheel 29；Crimping unit 31 is installed on most not one
The middle part side of level pinch roller 28 and pad wheel 29, is made of symmetrical one group of side roller cincture 32；Perforating press is connected to smoothing
Machine rear end, the draw-gear 15 of sheet metal is provided with the rear end of perforating press 5, and the top of draw-gear 15 is provided with hold-down roller
11, lower part is provided with carry-over pinch rolls 12, and shaft one end of carry-over pinch rolls 12 is connected by belt pulley with traction electric machine 13；Cut-to-length sizes machine
17 are connected to 15 rear end of draw-gear, and the length inductor 16 of sheet metal, length sense are provided with 17 front end of cut-to-length sizes machine
The control valve 20 of device 16, traction electric machine 13, stamping cylinder 8 and cutting knife cylinder 19 is answered to connect by conducting wire and customized cut-off controller 18
Connect；Conveyor track 26 is installed behind cut-to-length sizes machine 17, is connected between the roller 25 installed on conveyor track 26 with chain,
The shaft outer end of one of roller 25 is connected by belt pulley with conveyor track motor 24.
Claims (1)
1. rack of solar water heater production line, by unwinding rack（1）, levelling machine（2）, perforating press（5）, cut-to-length sizes machine（17）With
Roll forming machine（30）Form；Unwinding rack（1）Rear end is provided with levelling machine（2）, in levelling machine（2）On be horizontally installed with up and down two
Group straightener roll（3）；Perforating press（5）Top is provided with stamping cylinder（8）, in stamping cylinder（8）Piston rod end is provided with upper mold
Seat（7）, upper mold seat（7）It is arranged with punch（4）, upper mold seat（7）Pass through lead and pressing mold（6）Connection；In pressing mold（6）Under just
Lower die is installed on the board of side（9）, in lower die（9）On be machined with punching（10）, punching（10）With punch（4）Match；Fixed length
Cutting machine（17）Central rack be provided with step tool apron（23）, top is provided with cutting knife cylinder（19）, in cutting knife cylinder
（19）Piston rod end is provided with fixed plate（21）, fixed plate（21）On holding pad is installed（14）And cutter（22）, cutter
（22）With step tool apron（23）Outer edge be engaged；Roll forming machine（30）Front portion molding machine is installed（27）, after
Portion is provided with the crimping unit of side（31）, molding machine（27）The pinch roller that the upper multigroup position of installation corresponds（28）Taken turns with pad
（29）, pad wheel（29）Between connected with chain, one of pad wheel（29）Shaft one end and rolling motor（33）Connection, is being pressed
Wheel（28）Taken turns with pad（29）On be machined with the grooving deepened step by step（34）；Crimping unit（31）Installed in most non-level-one pinch roller
（28）Taken turns with pad（29）Middle part side, by symmetrical one group of side level with a roller cincture（32）Composition；It is characterized in that：Perforating press
Levelling machine rear end is connected to, in perforating press（5）Rear end the draw-gear of sheet metal is installed（15）, draw-gear（15）'s
Top is provided with hold-down roller（11）, lower part is provided with carry-over pinch rolls（12）, carry-over pinch rolls（12）Shaft one end by belt pulley with leading
Draw motor（13）Connection；Cut-to-length sizes machine（17）It is connected to draw-gear（15）Rear end, in cut-to-length sizes machine（17）Install front end
There is the length inductor of sheet metal（16）, length inductor（16）, traction electric machine（13）, stamping cylinder（8）And cutting knife cylinder
（19）Control valve（20）Pass through conducting wire and customized cut-off controller（18）Connection；In cut-to-length sizes machine（17）Behind be provided with
Conveyor track（26）, conveyor track（26）The roller of upper installation（25）Between connected with chain, a roller wherein（25）Shaft
Outer end passes through belt pulley and conveyor track motor（24）Connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720995827.XU CN207255667U (en) | 2017-08-10 | 2017-08-10 | Rack of solar water heater production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720995827.XU CN207255667U (en) | 2017-08-10 | 2017-08-10 | Rack of solar water heater production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207255667U true CN207255667U (en) | 2018-04-20 |
Family
ID=61924942
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720995827.XU Expired - Fee Related CN207255667U (en) | 2017-08-10 | 2017-08-10 | Rack of solar water heater production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207255667U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108789614A (en) * | 2018-06-25 | 2018-11-13 | 江苏赛博宇华科技有限公司 | A kind of Intelligent bracelet wrist strap perforating device |
| CN108903227A (en) * | 2018-06-26 | 2018-11-30 | 漳州恒誉自动化科技有限公司 | A kind of metal-back automatic producing device |
| CN109014949A (en) * | 2018-08-17 | 2018-12-18 | 浙江伟联科技股份有限公司 | A kind of hobbing device of para-seismic support |
| CN110508723A (en) * | 2019-09-24 | 2019-11-29 | 南京玻璃纤维研究设计院有限公司 | Spun gold self-feeding precision customized cut-off equipment |
| CN112171768A (en) * | 2019-07-05 | 2021-01-05 | 丹阳市宏达源汽车配件有限公司 | Automatic production device for flexible connecting belt for handrail pull ring |
| CN112474996A (en) * | 2020-10-29 | 2021-03-12 | 新沂市华洋金属制品有限公司 | Different-aperture continuous punching device for marine metal piece and working method of device |
| CN113199722A (en) * | 2021-03-17 | 2021-08-03 | 元鼎饰材实业(镇江)有限公司 | Preparation system and preparation process of high polymer plastic shutter |
| CN114535382A (en) * | 2022-02-21 | 2022-05-27 | 宁波东灵水暖空调配件有限公司 | Multi-impeller blade forming machine for fire-fighting smoke exhaust fan and forming method thereof |
-
2017
- 2017-08-10 CN CN201720995827.XU patent/CN207255667U/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108789614A (en) * | 2018-06-25 | 2018-11-13 | 江苏赛博宇华科技有限公司 | A kind of Intelligent bracelet wrist strap perforating device |
| CN108903227A (en) * | 2018-06-26 | 2018-11-30 | 漳州恒誉自动化科技有限公司 | A kind of metal-back automatic producing device |
| CN108903227B (en) * | 2018-06-26 | 2023-11-03 | 漳州恒誉自动化科技有限公司 | Automatic production equipment for metal shell |
| CN109014949A (en) * | 2018-08-17 | 2018-12-18 | 浙江伟联科技股份有限公司 | A kind of hobbing device of para-seismic support |
| CN109014949B (en) * | 2018-08-17 | 2019-12-06 | 浙江伟联科技股份有限公司 | Hobbing device of anti-seismic support |
| CN112171768A (en) * | 2019-07-05 | 2021-01-05 | 丹阳市宏达源汽车配件有限公司 | Automatic production device for flexible connecting belt for handrail pull ring |
| CN110508723A (en) * | 2019-09-24 | 2019-11-29 | 南京玻璃纤维研究设计院有限公司 | Spun gold self-feeding precision customized cut-off equipment |
| CN112474996A (en) * | 2020-10-29 | 2021-03-12 | 新沂市华洋金属制品有限公司 | Different-aperture continuous punching device for marine metal piece and working method of device |
| CN113199722A (en) * | 2021-03-17 | 2021-08-03 | 元鼎饰材实业(镇江)有限公司 | Preparation system and preparation process of high polymer plastic shutter |
| CN114535382A (en) * | 2022-02-21 | 2022-05-27 | 宁波东灵水暖空调配件有限公司 | Multi-impeller blade forming machine for fire-fighting smoke exhaust fan and forming method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180420 |