CN103171045B - A kind of moulding process of composite structural brick - Google Patents
A kind of moulding process of composite structural brick Download PDFInfo
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- CN103171045B CN103171045B CN201110444938.9A CN201110444938A CN103171045B CN 103171045 B CN103171045 B CN 103171045B CN 201110444938 A CN201110444938 A CN 201110444938A CN 103171045 B CN103171045 B CN 103171045B
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Abstract
The invention discloses a kind of moulding process of composite structural brick, comprise the following steps: framed supporting plate is taken to the first former by the first continuous conveying device, be depressed into framed when framed supporting plate is on the first former, and be sent to the second material distributing machine after carrying out cloth, precompressed, the second former completes secondary material distributing, compacting.Moulding process of the present invention is shaping different brick layer on different former respectively, thus avoids the pollution between different layers material.
Description
Technical field
The utility model relates to the preparation field of composite structural brick, particularly relates to a kind of moulding process of composite structural brick.
Background technology
Along with the development of society, life requirement is more and more diversified, and brickmaking field is also like this, and in order to meet different needs, the brick product of various function is developed, and wherein much has two-layer composite, even multi-layer compound structure.
Publication number be CN1966861A patent document discloses a kind of composite water permeable brick, this water-permeable brick is two-layer composite, comprises permeable top layer and porous base course.The document gives the preparation technology of this kind of composite water permeable brick, comprises three kinds: the first: by permeable top layer and porous base course once-combined shaping; The second, first produces permeable top layer and porous base course respectively, then both is combined with each other, as passed through bonding; The third, first produce one of permeable top layer and porous base course, then another layer shaping thereon.This patent document just gives roughly the direction of directiveness to these three kinds of methods, which kind of equipment of concrete employing, which kind of technique, do not point out, because multi-layer compound structure brick has a lot of special character relative to traditional single structure brick, there is the difficulty that single layer structure brick can not run on shaping, former and the technique of existing single layer structure brick can not be directly applied for sandwich construction brick.The special character of multi-layer compound structure brick is mainly manifested in:
First, it is its composite construction itself, this composite construction may need every layer have different materials, different thickness, each composition layer by layer in the thickness of each several part is wanted evenly, interface layer is clearer and more definite, in order to meet above-mentioned requirements in technique needs repeatedly cloth, even repeatedly suppress, and need distributing technique to complete two work, a job is that material is inserted die cavity, and another work is by smooth for the material cloth of inserting in die cavity.If adopt first method to coordinate existing technique, equipment, then have following problem: existing formation system is generally to cloth in mould on former, and by the mode of vibrations, material is evenly tiled, use this equipment, technique will be met difficulty in multilayer dose cloth process: repeatedly cloth needs multiple apparatus for distributing, a complete forming device arranges two even multiple apparatus for distributing more difficult, suppose to arrange, because the material of different layers may have different physical property, it is even that the material of the material comparatively glued for physical property by means of only vibration mode or the physical property with other influences uniform distribution is difficult to cloth, if adopt pressure head precompressed auxiliary cloth, now pressure head can contact different materials, the material of certain one deck that then pressure head carries can pollute other layers, simultaneously same former arranges multiple apparatus for distributing, operating space can be caused narrow and small, cannot whether cloth be even checks to material, thus be difficult to the composite structural brick producing function admirable, if adopt this second above-mentioned to coordinate existing equipment, technique, adopt adhesive layer may affect the quality of brick on the one hand, on the other hand, for the brick of adhesive layer can not be adopted to produce, and how to carry out under this method continuously, the production of automation is also open question, if adopt the third method above-mentioned to coordinate existing technique, equipment, then need two equipment compactings, between two formers, realize production that is continuous, automation equally do not solve, or an employing former, then can produce the problem similar with first method,
Secondly, needs repeatedly cloth, even repeatedly compacting time equipment formation can more complicated, adopt which kind of equipment, which kind of technique guarantee continuously, the production of automation is also urgent problem in composite structure brick production process.
In order to solve the formation problems of above-mentioned composite structural brick, notification number be CN201808124U patent document discloses a kind of former preparing composite water permeable brick, this patent document improves existing brick equipment, adopt split type mold components, this mold components comprises bed die and patrix, this bed die and patrix all have die cavity and complement each other to form die cavity, patrix is under the drive of patrix apparatus for controlling of lifting, can move up and down in operating position, bed die is then after the cloth completing top layer material, operating position is transported to by continuous conveying device, after assembling with patrix, the good substrate material of cloth in patrix die cavity, then pressure head is pressed to the material in mould.This patent document adopts the twice one-time formed technique of cloth, coordinate the mould structure be made up of bed die and patrix, layer cloth material properties comparatively glued is in bed die, and in pressing process, pressure head only contacts the bed material of material properties relative loose, solves the problem mutually polluted between different layers material; Simultaneously in production process, bed die moves with production process, patrix is fixed on former, before its top layer viscous material distribution device is located at former, for cloth provides larger operating space, easily realize cloth even, solve double-decker brick and how to complete twice cloth and quantity-produced problem.But there is following problem in the technique that the document provides, equipment:
First, adopt the mould comprising bed die and patrix composition inevitably will run into the problem of mould alignment, if mould registration process is bad, product there will be overlap, affects product quality;
Secondly, under this kind of technique, equipment, fabric, bed material are through being once pressed into base, the intensity of the part of adobe bottom fabric in this case relatively can be lower, can not direct demold after shaping, and if automated production, bed die can not be deviate from by supporting plate restriction, so just need to prepare more bed die, die cost is higher, and makes troubles to the preparation of brick;
Again, the formation problems more than two-layer multi-layer compound structure brick can not be solved.
Applicant studies discovery, if mould can be made to move through the formation system of multiple distribution device, multiple former with production process, then effectively can solve above-mentioned each problem, but carry out shaping to two-layer composite brick under adopting which kind of technique can realize multiple former easily, avoid the pollution problem between different layers material, and solving the problem of reception in mold movement process, location, compression, molding easily, prior art does not provide solution.
Summary of the invention
Carry out shaping to two-layer composite brick under which kind of technique is the technical problem that the present invention solves adopt to realize multiple former easily, avoid the pollution problem between different layers material;
The present invention solves the cloth problem of cloth difficulty material further.
The present invention also solves in formation system, to adopt which kind of technique can realize the reception of mould, compression, the demoulding and the mould problem to the conveying of subsequent processing on each former;
The present invention finally solves preparation technology's problem of layer brick further;
In order to solve the problem, the technical solution used in the present invention is as follows:
A moulding process for brick formation system, is characterized in that, described brick formation system comprises:
Some brick shaping moulds;
First former;
With the first distribution device that the first former is supporting;
Second former;
With the second distribution device that the second former is supporting;
The first continuous conveying device of brick shaping mould is transmitted between the first former and the second former;
Described moulding process comprises the following steps:
S1: brick shaping mould is sent to the first former, the first distribution device;
S2: the first distribution device carries out cloth to brick shaping mould, and after completing cloth, the first former carries out precompressed;
S3: after precompressed, brick shaping mould carries adobe and is sent to the second former, the second distribution device by the first continuous conveying device;
S4: the second distribution device is to the cloth again of the mould with adobe, and after completing cloth, the second former carries out suppressing and obtains final adobe.
Preferably,
Described brick shaping mould comprises framed and framed supporting plate, and the first described distribution device is arranged on the first former, and in described step S01, brick shaping mould is sent to the first former, the first distribution device comprises the following steps:
Mould support plate is sent into below the pressure head of the first former by the first continuous conveying device, is simultaneously framedly also admitted to the first former, is framedly depressed on mould support plate, and compresses.
Preferably,
After the second described former carries out suppressing and obtains final adobe, also be included in framed step of sloughing from adobe on the second former, that sloughs adobe is framedly sent to the first described former and circulates, and the framed supporting plate of carrying adobe is sent to downstream process.
Preferably,
Described formation system also comprises the second continuous conveying device, that sloughs adobe is framedly sent to the first described former and carries out circulation and comprise: describedly framedly taken back the first former by the second continuous conveying device from the second former, and is admitted to the first former.
Preferably,
Described framed comprise be oppositely arranged the first side wall, the second sidewall and adjacent and the 3rd sidewall be oppositely arranged, the 4th sidewall with described the first side wall, the second sidewall, these four sidewalls surround die cavity, described die cavity is through hole, first, second described wall outer surface is formed with respectively one along the through groove at least one end that mould direction of transfer extends or the slide block that arranges along mould direction of transfer;
The first described former comprises:
Frame;
Molding device, is arranged in described frame, the pressure head lift cylinder comprising pressure head and be connected with pressure head;
Mould receiving system, comprise two support arms be oppositely arranged, mould accommodating area is formed between two support arms, the end of the inner side of two described support arms is respectively equipped with the slide block that arranges along mould direction of transfer or extend along mould direction of transfer, groove that at least one end is through, the groove on the groove that the slide block on described support arm or at least one end are through and mould or slide block match; Described mould receiving system has top, Liang Ge operating position, bottom;
Mould lift cylinder, is arranged in frame, for controlling moving up and down of described mould receiving system;
Described framed supporting plate is sent into below the pressure head of the first former by the first continuous conveying device, be simultaneously framedly also admitted to the first former, is framedly depressed on framed supporting plate, and compresses, and comprises the following steps:
Described framed supporting plate is sent into below the pressure head of the first former by the first continuous conveying device, the described framed mould receiving system being admitted to the first former being positioned at upper working position, described support arm or framed on slide block embed in the groove on described framed or support arm, described mould receiving system at the moved downward of mould lift cylinder to operating position, bottom, be depressed into framed on framed supporting plate, and compress.
Preferably,
Brick shaping mould in described step S3 carries before adobe is sent to the second former, the second distribution device, also comprise, the step to not contacting framed position upwards mentioned by described mould receiving system under the effect of mould lift cylinder, and mould is moved forward with the first continuous conveying device.
Preferably,
Described framed comprise be oppositely arranged the first side wall, the second sidewall and adjacent and the 3rd sidewall be oppositely arranged, the 4th sidewall with described the first side wall, the second sidewall, these four sidewalls surround die cavity, described die cavity is through hole, first, second described wall outer surface is formed respectively one along the through groove at least one end that mould direction of transfer extends or or the slide block that arranges along mould direction of transfer;
The second described former comprises:
Frame;
Molding device, is arranged in described frame, the pressure head lift cylinder comprising pressure head and be connected with pressure head;
Mould receiving system, comprise two support arms be oppositely arranged, mould accommodating area is formed between two support arms, the end of the inner side of two described support arms is respectively equipped with the slide block that arranges along mould direction of transfer or extend along mould direction of transfer, groove that at least one end is through, the groove that the slide block on described support arm or at least one end are through and framed on groove or slide block match; Described mould receiving system has top, Liang Ge operating position, bottom;
The second described former carries out suppressing and obtains final adobe and comprise,
Below the pressure head being sent into the second former through the brick shaping mould of cloth again by the first continuous conveying device, the described framed mould receiving system being admitted to the second former being positioned at operating position, bottom, described support arm or framed on slide block embed in the groove on described framed or support arm, described mould receiving system is at the moved downward of mould lift cylinder, be depressed on framed supporting plate by framed, and compress, then carry out suppressing obtaining final adobe.
Preferably, after carrying out suppressing and obtaining final adobe, describedly on the second former, framed step of sloughing from adobe to be comprised:
The first step: the pressure head of the second former is micro-to be lifted;
Second step: mould lift cylinder is upwards mentioned framed to upper working position, carries out the demoulding;
3rd step: pressure head gets back to initial position, framed supporting plate carries adobe and enters subsequent processing under the effect of the first continuous conveying device, is framedly sent back to the first former by the second continuous conveying device;
Preferably,
Described mould receiving system is provided with positioner, described first former, the second former receive mould or have supporting plate to carry mould time, also comprise detection and location device, judge the step whether mould puts in place.
Preferably,
Described formation system also comprises intermediary form equipment, middle apparatus for distributing,
Described moulding process is further comprising the steps of between step S03 and S04:
With the base substrate after mould and precompressed mould support plate by the first continuous conveying device carry successively into described middle apparatus for distributing, intermediary form equipment, or through with the intermediary form equipment of middle apparatus for distributing, and complete cloth, the precompressed in intermediate layer.
Preferably, described intermediary form equipment is provided with location-plate and the moving structure being connected this location-plate, described moulding process completes precompressed at intermediary form equipment, before carrying out step S04, also comprise described location-plate and remove under the effect of travel mechanism so that the step can passed through with the supporting plate of mould and adobe
Beneficial effect of the present invention is as follows:
Moulding process of the present invention adopts the first continuous conveying device by overall for brick shaping mould from the first former, the first apparatus for distributing to the second former, the second apparatus for distributing conveying, and shaping different brick layer on different former respectively, thus avoid the pollution between different layers material.
Technique of the present invention makes apparatus for distributing can shift out independent setting from former by coordinating formation system, thus for apparatus for distributing provide larger can operating space, solve the cloth problem that the comparatively sticky or other reasons of material physical property causes the material of cloth difficulty.
Technique of the present invention coordinates formation system can realize the continuous seepage of complex structure brick.
Moulding process of the present invention, can successively precompressed when shaping layer brick, can increase the intensity of mould bottom, thus after shaping can the demoulding immediately, coordinates other equipment can realize recycling of mould, reduces die cost.
Moulding process of the present invention, by the position relationship of the mould receiving system on control mould and former, pressure head, can solve the problem of the reception of mould, compression, molding, location easily.
Formation system in the present invention can the quantity of unrestricted choice former, when the precompressed of needs multilayer difference, only need to add corresponding apparatus for distributing and former at the first former and the second apparatus for distributing time sequencing, moulding process of the present invention increases corresponding cloth pressing step simultaneously, thus can realize the shaping of multi-layer compound structure brick.
Accompanying drawing explanation
Fig. 1 a is the plan structure schematic diagram of a framed embodiment;
The main TV structure schematic diagram that Fig. 1 b is the framed embodiment shown in Fig. 1;
Fig. 1 c Fig. 1 b is along the sectional view in A-A face;
Fig. 2 is the example structure schematic diagram coordinating framed former;
Fig. 3 a is the structural representation of an embodiment of mould receiving system;
Fig. 3 b is the sectional view of Fig. 3 a along A-A face;
Fig. 3 c is the sectional view of Fig. 3 a along B-B face;
Fig. 4 is the structure composition schematic diagram of an embodiment of formation system of the present invention;
Fig. 5 is the structure composition schematic diagram of another embodiment of formation system of the present invention;
Fig. 6 is typical process flow schematic diagram of the present invention;
Fig. 7 is the first former in one embodiment of the present of invention---the technological process of production schematic diagram of press 1;
Fig. 8 is the second former in one embodiment of the present of invention---the technological process of production schematic diagram of press 2.
101-locating hole, 102-the 3rd sidewall, 103-dividing plate, 104-submodule chamber, 105-second sidewall, 106-groove, 107, 4th sidewall, 108-the first side wall, 109-promotes supporting surface, 110-compresses supporting surface, 201-pressure head lift cylinder, 202-mould lift cylinder, 203-pressure head, 204-mould receiving system, 205-frame, 206-vibrating device, the framed supporting plate of 207-, 208-brick shaping mold frame, 209-cross bar, 210-guide post, 301-pilot hole, 302-support arm, 303-compact heap, 304-rolling bearing, 305-alignment pin, 306-location-plate, 307-mould accommodating area, 308-axle, 401-first continuous conveying device, 402-second continuous conveying device.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the technical solution of the utility model and beneficial effect are described further.
Technique of the present invention can realize carrying out shaping to meeting structure brick in system provided by the invention, and avoids the pollution between different interlayer materials, comprises the following steps:
S1: brick shaping mould is sent to the first former, the first distribution device;
S2: the first distribution device carries out cloth to brick shaping mould, and after completing cloth, the first former carries out precompressed;
S3: after precompressed, brick shaping mould carries adobe and is sent to the second former, the second distribution device by the first continuous conveying device;
S4: the second distribution device is to the cloth again of the mould with adobe, and after completing cloth, the second former carries out suppressing and obtains final adobe.
When employing comprises the brick shaping mould of framed and framed base plate, technique of the present invention has set up the processing step of the movement in the framed and framed base plate process of reproduction: framed supporting plate is sent into below the pressure head of the first former by the first continuous conveying device, simultaneously framedly also be admitted to the first former, framedly to be depressed on framed supporting plate, and to compress; Under this processing step, framed and framed supporting plate combines and forms mould on the first former, and completes cloth, precompressed.But when mould adopts other structures, also can not adopt this step certainly.
In order to solve the cloth problem of the material of cloth difficulty, technique of the present invention coordinates the independent distribution device arranged, be provided in before mould enters the second former, the step of first cloth, certainly, when material cloth is easy, mould also can be adopted to enter the second former, after compression, in the step with the distribution device cloth be arranged on the second former.
In order to solve the compacting of multi-layer compound structure brick, present invention also offers at middle distribution device, the processing step on intermediary form equipment, if brick body is only double-deck, then not needing these steps.
The present invention also provides concrete technique for concrete system architecture provided by the invention, and in order to technique of the present invention is better described, below to the invention provides concrete formation system, and in formation system, the structure of each equipment is specifically introduced:
See accompanying drawing 1a, 1b, 1c, for the schematic top plan view with the framed embodiment in the formation system that the present invention is based on, in this embodiment, the first side wall 108, second sidewall 105, the 3rd sidewall 102, the 4th sidewall 107 surround die cavity jointly, illustrated embodiment die cavity has been divided into 4 sub-die cavitys 104 by dividing plate 103, like this can one-shot forming 4 pieces of adobes, certainly, if need the adobe that one-shot forming is more or less, the mode that also can reduce or increase dividing plate increases, reduces the number in submodule chamber 104, does not even establish dividing plate 103.In order to realize framed reception in moving process, compress, the function such as to mention, at framed the first side wall 108, the outer surface of the second sidewall 105 is respectively arranged with the through groove 106 extended along mould direction of transfer, this groove also can be the through groove in one end in further embodiments, groove pass through openings direction now on two sidewalls should be identical, the mould receiving system on the former in the present invention can also be coordinated, complete framed reception, compress, molding, groove 106 upper, bottom surface is respectively as lifting supporting surface 109, compress supporting surface 110.In addition, framed movement with production line inevitably brings framed orientation problem on brick machine, namely framedly need before pressing to be positioned to immediately below former pressure head, in order to location can be realized, this embodiment is at the 3rd framed sidewall 102, the outer surface of the 4th sidewall 107 is arranged respectively two locating holes 101, this locating hole can coordinate the alignment pin on the mould receiving system in the present invention to complete framed location, locating hole 101 should enable this positioner play with the relative size of alignment pin and limit framed horizontal displacement, the framed effect having certain vertical displacement can be made again simultaneously, with make framed can be compacted or mention when ensureing that horizontal level is constant, in order to complete this function, the locating hole 101 illustrating framed embodiment adopts the elongated openings extended at vertical direction, the width of locating hole is a bit larger tham the external diameter of alignment pin, certainly framed 3rd, the 4th wall outer surface can also arrange the positioner that other can play positioning function, such as alignment pin, now mould receiving system can arrange locating hole, or when mould receiving system is provided with independently can realize the positioner of positioning function time, this is framed, need not establish positioner.The shape of these four framed sidewalls provided by the invention can adjust according to the shape of shaping object, when mould brick has the shape of rule, the the 3rd, the 4th sidewall that first, second sidewall fit shapes that shape, size can be adopted identical, size are identical surrounds die cavity, certainly, when shaping special shaped brick, the sidewall of difformity, size can also be adopted.
See accompanying drawing 2, accompanying drawing 3a to 3c, for an embodiment of the former in the formation system that the present invention is based on, this embodiment comprises frame 205, with the molding device be arranged in frame 205, guide post 210, molding device comprises the pressure head lift cylinder 201 that pressure head 203 moves up and down with control pressure head 203, pressure head lift cylinder 201 is connected in frame 205, pressure head 203 is connected on cross bar 209, cross bar 209 is provided with the hole passed for guide post 210, pressure head 203 can move up and down along guide post 210 under the effect of pressure head lift cylinder 201; Mould receiving system 204 is provided with below pressure head 203, mould receiving system 204 connects the mould lift cylinder 202 moved up and down for controlling it, mould lift cylinder 202 is fixed in frame 205, mould receiving system 204 is provided with pilot hole 301, guide post 210 passes from pilot hole 301, and mould receiving system 204 can move up and down along this guide post 210 under the effect of mould lift cylinder 202; See Fig. 3 a to 3c, for the structural representation of mould receiving system 204 in Fig. 2, this mould receiving system is provided with mould accommodating area 307, support arm 302 is respectively equipped with in the both sides of mould accommodating area 307, support arm coordinates the groove on framed 208 that framed 208 can be guided to enter mould accommodating area 307, thus makes framed 208 convenient in the turnover of mould accommodating area 307.Two support arms 302 are linked together by location-plate 306, the relative opposite side of location-plate 306 is import and export of framed 208 turnover mould accommodating areas 307, , the support arm of the mould receiving system in diagram becomes flat tabular, the end be connected as a single entity with it and as and mould on the slide block of groove fit, the inner surface of support arm 302 end slide block is provided with rolling bearing 304, rolling bearing 304 is by axle 308 and be connected on the slide block of support arm end, what rolling bearing made is rolling friction between framed 208 and support arm 302, thus reduce frictional force, the framed turnover being is more prone to, save the energy simultaneously, the wearing and tearing of the utensil reduced.When arranging rolling bearing 304, support arm 302 can not effectively compress framed 208, illustrated embodiment arranges the compact heap 303 exceeding rolling bearing 304 on the bottom surface of support arm 302 end slide block, thus realize effectively compressing, the height exceeding slide block bottom surface, support arm 302 end of compact heap 303 is greater than the height that bearing 304 exceeds slide block bottom surface, support arm 302 end.In further embodiments, fin or at least two pin-shaped projections also can be set on the end surface of support arm as the groove fit on slide block and mould, when mould being arranged fin, the support arm of mould receiving system can also be arranged and this fin coordinate groove, its operation principle is identical with operation principle mould being arranged groove.In order to coordinate framed on locating hole 101 realize framed location, location-plate 306 is provided with alignment pin 305.In order to represent convenient, the mould receiving system in accompanying drawing 2 does not comprise the location-plate 306 in accompanying drawing 3a.This embodiment adopts guide post as guider.
When the embodiment of above-mentioned former, framed when moving to this former position in moving process, the termination of support arm 302 will embed in framed groove 106 as slide block, the lifting supporting surface 109 of framed groove 106 contacts with the upper surface of rolling bearing 304, in framed fortune merits and demerits journey, drive rolling bearing 304 is moved, thus reduce friction, certainly in further embodiments, also without rolling bearing, equally also framed receiving function can be realized; When the alignment pin 305 on location-plate 306 slip into framed on locating hole 101 time, framed stop motion, mould receiving system can utilize compact heap 303 to framedly pressing down, compressing operation, or utilize the upper limb of rolling bearing 304 to carrying out molding, the setting of compact heap 303 is because when being provided with rolling bearing 304, it is rolling friction between the compression supporting surface 110 of support arm and groove 106, effective compression can not be realized, certainly also can not establish compact heap 303 in the occasion that ask for something is not high.The pressure head of former and mould receiving system use same guide post 210 transporting up and down in merits and demerits journey, can ensure that the projected position in the horizontal plane of mould receiving system, pressure head remains unchanged, thus can ensure framed can all the time immediately below pressure head, certainly, other guider is also passable, as long as mould receiving system and pressure head adopt same guider, just can practical function.Location-plate 306 in accompanying drawing 2, the embodiment shown in accompanying drawing 3a to 3c is connected with support arm, relative position is fixing better can play positioning action, in some other embodiments, location-plate 306 can connect moving structure, thus can complete upwards parallel or to left and right movement, this is mainly in order to when framed 208 need through mould accommodating area 307, and location-plate 306 can be removed easily, abdicates passage.Simultaneously, in other examples, this detent mechanism of location-plate can not also be adopted, such as locator protrusions can be set on the surface connecting a support arm, it is wide that position imported and exported by distance mould between locator protrusions on two support arms, the Distance geometry width importing and exporting relative opposite side is suitable, then cooperation position sensor also can complete location, as long as can by framed the fix relative with position of mould receiving system.
See accompanying drawing 4, for the structure chart of the embodiment of formation system that the present invention is based on, this is shaping comprises some framed supporting plates, some press 1 that is framed and that be connected successively by the first continuous conveying device 401, material distributing machine, press 2, curing kilns, in some other embodiments, also curing kilns can not be comprised, when such as shaping object does not need maintenance in formation system; Namely press 1, press 2 are respectively the first former, the second former, wherein press 1 is with material distributing machine, larger cloth operating space is provided for giving comparatively sticky fabric, even to enable comparatively to glue fabric cloth, press 2 adopts the independent material distributing machine arranged, certainly when fabric easier uneven time, also can not adopt independently material distributing machine.Be provided with for by the movable framed place plane of position higher than the first continuous conveying device 401 being transmitted back to the second continuous conveying device 402, second continuous conveying device 402 place plane of press 1 between press 2 and press 1.When press is arranged, the mould of the mould receiving system on press 1 is imported and exported towards identical with the traffic direction of the first continuous conveying device 401, the mould of the mould receiving system on press 2 is imported and exported towards contrary with the traffic direction of the first continuous conveying device 401, rising of second continuous conveying device 402 device, stop arranges press 2 respectively, the mould import and export of the mould receiving system of press 1, such setting is framed in order to ensure that the mould receiving system of press 1 can receive from the second continuous conveying device smoothly, do not hinder again simultaneously and framedly to move to subsequent processing after the prepressing, ensure that press can receive the framed of the first continus convergence simultaneously, framed after the demoulding can be sent to the second continuous conveying device again.In order to save space, two press in system can parallel setting as shown in Figure 4, in further embodiments, also can order as shown in Figure 5 arrange.
Below in conjunction with the said equipment, formation system, moulding process of the present invention is described, see accompanying drawing 6, accompanying drawing 7, sets forth the operating process of two press, specific as follows:
S01: the original state of press 1, mould receiving system is positioned at the second continuous conveying device 402 institute in the plane;
S02: under framed supporting plate 207 is sent into the pressure head of press 1 by the first continuous conveying device 401, is framedly sent in the mould receiving system of press 1 by the second continuous conveying device 102, and now the upper limb contact of the rolling bearing of mould receiving system is framed;
S03: the compact heap contact of the mould receiving system of press 1 is framed, and is depressed into framed supporting plate by framed, and compresses;
S04: the first described distribution device cloth bed material;
S05: after cloth completes, the pressure head of press 1 carries out precompressed to the material in mould;
S06: pressure head is carried and gets back to initial position;
S07: mould receiving system is micro-to be carried to not contacting framed position;
S08: the framed supporting plate with the base substrate after framed and precompressed is sent to material distributing machine by the first continuous conveying device 401;
S09: it is framed that the second continuous conveying device 402 place plane wait-receiving mode next one retracted by the mould receiving system of press 1;
Through material distributing machine cloth fabric, carry framed, precompressed bed material, fabric framed supporting plate and be sent to press 2 by the first continuous conveying device, start the flow process on press 2, specific as follows:
S11: the original state of press 2, mould receiving system is positioned at the first continuous conveying device 401 institute in the plane;
S12: carry framed, precompressed bed material, fabric framed supporting plate and sent into the mould receiving system of press 2 by the first continuous conveying device;
S13: the compact heap of mould receiving system press down compress framed;
S14: the pressure head of press 2 presses down (shaking device 206 works simultaneously);
S15: pressure head is micro-to be carried;
S16: mould receiving system unclamps framed, and upwards mention framed to the second continuous conveying device position, complete the demoulding;
S17: pressure head is carried and gets back to initial position;
S18: the framed supporting plate with adobe is sent to subsequent processing by the first continuous conveying device, is simultaneously framedly sent to press 1 by the second continuous conveying device;
S19: original state got back to by the mould receiving system of press 2.
Repeat the step of above-mentioned press 1 to press 2, can continuous seepage be completed.
In step S15, pressure head is mentioned slightly, adobe can be prevented in the knockout course of S16 with framed movement, make the demoulding more convenient, simultaneously pressure head can be made not hinder to carry the movement of the framed supporting plate of adobe, certainly also can omit this step when adobe is easy to the demoulding.
When adobe needs maintenance, curing kilns can be increased in systems in which, and using maintenance as the subsequent processing in step S18, increase the step entering curing kilns maintenance.
When adopting technique of the present invention to coordinate to comprise removable formation system that is framed and two formers to complete composite brick shaping, because use two press to complete the compacting of two-layer compound brick bottom and surface layer respectively, the pollution of different layers material can be avoided on the one hand, on the other hand, through twice compacting, the intensity of bottom can be strengthened, coordinate the one with through die cavity provided by the invention framed simultaneously, thus realize the demoulding immediately after shaping, coordinate moulding process of the present invention thus make framed can again coming into operation as soon as possible, thus reduce framed consumption, save die cost, can not produce simultaneously and use upper and lower mould to coordinate the orientation problem forming the upper and lower mould that die cavity brings.Second press can be made can to adopt independently distribution device in the technique of invention, thus provide larger manipulation space for cloth, facilitate difficult cloth uniform material cloth even.
The formation system that the present invention is based on can be arranged flexibly according to the physical property of the structure of shaping object, shaping object material used, and now technique of the present invention can coordinate this equipment to complete the shaping of composite brick.Such as, when shaping object is double-decker brick, in system, only two formers need be set, the two kind materials used when double-decker brick are all more open, than be easier to cloth even time, two formers all can adopt the moulding press with apparatus for distributing, thus save space; When two kinds of materials that double-decker brick is used have a kind of physical property comparatively to glue or have other performances that not easily cloth is even, one can be adopted with the moulding press of apparatus for distributing, the material distributing machine of one platform independent, a former, and be placed on the first by than the material being easier to cloth even, in order to better operation, preferably by layer thicker for thickness bottom the most, precompressed on First forming machine, moulding process of the present invention can according to the order of the adjustment adjustment cloth of equipment, pressing step.If need to produce layer brick, only need to increase corresponding apparatus for distributing, middle press on a production line, and the location-plate of the mould receiving system on middle press is arranged to moveable form, carry framed supporting plate that is framed, adobe enter subsequent processing to facilitate after compacting completes, or employing does not hinder, and carrying is framed, other locate modes of the operation of the framed supporting plate of adobe, the such as mode of locator protrusions provided by the invention.Now, technique of the present invention needs the burden distributing procedure of the apparatus for distributing being increased in increase, and at the forming step of middle press, thus complete the shaping of MULTILAYER COMPOSITE brick.
Claims (11)
1. a moulding process for composite structural brick, is characterized in that, adopt brick formation system to realize described technique, described brick formation system comprises: some brick shaping moulds; First former; With the first distribution device that the first former is supporting; Second former; With the second distribution device that the second former is supporting; The first continuous conveying device of brick shaping mould is transmitted between the first former and the second former; Described moulding process comprises the following steps: S1: brick shaping mould is sent to the first former, the first distribution device; S2: the first distribution device carries out cloth to brick shaping mould, and after completing cloth, the first former carries out precompressed; S3: after precompressed, brick shaping mould carries adobe and is sent to the second former, the second distribution device by the first continuous conveying device; S4: the second distribution device is to the cloth again of the mould with adobe, and after completing cloth, the second former carries out suppressing and obtains final adobe.
2. moulding process according to claim 1, it is characterized in that, described brick shaping mould comprises framed and framed supporting plate, the first described distribution device is arranged on the first former, in described step S1, brick shaping mould is sent to the first former, the first distribution device comprises the following steps: mould support plate is sent into below the pressure head of the first former by the first continuous conveying device, is simultaneously framedly also admitted to the first former, framedly to be depressed on mould support plate, and to compress.
3. moulding process according to claim 1 and 2, it is characterized in that, after the second described former carries out suppressing and obtains final adobe, also be included in framed step of sloughing from adobe on the second former, that sloughs adobe is framedly sent to the first described former and circulates, and the framed supporting plate of carrying adobe is sent to downstream process.
4. moulding process according to claim 3, it is characterized in that: described formation system also comprises the second continuous conveying device, that sloughs adobe is framedly sent to the first described former and carries out circulation and comprise: describedly framedly taken back the first former by the second continuous conveying device from the second former, and is admitted to the first former.
5. the moulding process according to claim 2 or 4, it is characterized in that: described framed comprise be oppositely arranged the first side wall, the second sidewall and adjacent and the 3rd sidewall be oppositely arranged, the 4th sidewall with described the first side wall, the second sidewall, these four sidewalls surround die cavity, described die cavity is through hole, first, second described wall outer surface is formed with respectively one along the through groove at least one end that mould direction of transfer extends or the slide block that arranges along mould direction of transfer, the first described former comprises: frame, molding device, is arranged in described frame, the pressure head lift cylinder comprising pressure head and be connected with pressure head, mould receiving system, comprise two support arms be oppositely arranged, mould accommodating area is formed between two support arms, the end of the inner side of two described support arms is respectively equipped with the slide block that arranges along mould direction of transfer or extend along mould direction of transfer, groove that at least one end is through, the groove on the groove that the slide block on described support arm or at least one end are through and mould or slide block match, described mould receiving system has top, Liang Ge operating position, bottom, mould lift cylinder, is arranged in frame, for controlling moving up and down of described mould receiving system, described framed supporting plate is sent into below the pressure head of the first former by the first continuous conveying device, simultaneously framedly also be admitted to the first former, framedly be depressed on framed supporting plate, and compress, comprise the following steps: described framed supporting plate is sent into below the pressure head of the first former by the first continuous conveying device, the described framed mould receiving system being admitted to the first former being positioned at upper working position, described support arm or framed on slide block embed in the groove on described framed or support arm, described mould receiving system at the moved downward of mould lift cylinder to operating position, bottom, be depressed on framed supporting plate by framed, and compress.
6. moulding process according to claim 5, it is characterized in that: the brick shaping mould in described step S3 carries before adobe is sent to the second former, the second distribution device, also comprise, the step to not contacting framed position upwards mentioned by described mould receiving system under the effect of mould lift cylinder, and mould is moved forward with the first continuous conveying device.
7. the moulding process according to claim 2 or 4, it is characterized in that: described framed comprise be oppositely arranged the first side wall, the second sidewall and adjacent and the 3rd sidewall be oppositely arranged, the 4th sidewall with described the first side wall, the second sidewall, these four sidewalls surround die cavity, described die cavity is through hole, first, second described wall outer surface is formed respectively one along the through groove at least one end that mould direction of transfer extends or or the slide block that arranges along mould direction of transfer; The second described former comprises: frame; Molding device, is arranged in described frame, the pressure head lift cylinder comprising pressure head and be connected with pressure head; Mould receiving system, comprise two support arms be oppositely arranged, mould accommodating area is formed between two support arms, the end of the inner side of two described support arms is respectively equipped with the slide block that arranges along mould direction of transfer or extend along mould direction of transfer, groove that at least one end is through, the groove that the slide block on described support arm or at least one end are through and framed on groove or slide block match; Described mould receiving system has top, Liang Ge operating position, bottom; The second described former carries out suppressing and obtains final adobe and comprise, below the pressure head being sent into the second former through the brick shaping mould of cloth again by the first continuous conveying device, the described framed mould receiving system being admitted to the second former being positioned at operating position, bottom, described support arm or framed on slide block embed in the groove on described framed or support arm, described mould receiving system is at the moved downward of mould lift cylinder, be depressed on framed supporting plate by framed, and compress, then carry out suppressing obtaining final adobe.
8. moulding process according to claim 7, is characterized in that: after carrying out suppressing and obtaining final adobe, describedly framed step of sloughing from adobe is comprised on the second former: the first step: the pressure head of the second former is micro-to be lifted; Second step: mould lift cylinder is upwards mentioned framed to upper working position, carries out the demoulding; 3rd step: pressure head gets back to initial position, framed supporting plate carries adobe and enters subsequent processing under the effect of the first continuous conveying device, is framedly sent back to the first former by the second continuous conveying device.
9. according to the arbitrary described moulding process of claim 1,2,4,6 or 8, it is characterized in that: described mould receiving system is provided with positioner, described first former, the second former receive mould or have supporting plate to carry mould time, also comprise detection and location device, judge the step whether mould puts in place.
10. moulding process according to claim 9, it is characterized in that, described formation system also comprises intermediary form equipment, middle apparatus for distributing, described moulding process is further comprising the steps of between step S3 and S4: with the base substrate after mould and precompressed mould support plate by the first continuous conveying device carry successively into described middle apparatus for distributing, intermediary form equipment, or through the intermediary form equipment with middle apparatus for distributing, and complete cloth, the precompressed in intermediate layer.
11. moulding process according to claim 10, it is characterized in that: described intermediary form equipment is provided with location-plate and the moving structure being connected this location-plate, described moulding process completes precompressed at intermediary form equipment, before carrying out step S4, also comprise described location-plate and remove under the effect of travel mechanism so that the step can passed through with the supporting plate of mould and adobe.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201110444938.9A CN103171045B (en) | 2011-12-27 | 2011-12-27 | A kind of moulding process of composite structural brick |
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| CN201110444938.9A CN103171045B (en) | 2011-12-27 | 2011-12-27 | A kind of moulding process of composite structural brick |
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| CN103171045B true CN103171045B (en) | 2015-09-16 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103481354B (en) * | 2013-09-16 | 2015-07-08 | 武汉钢铁(集团)公司 | Refractory brick mold and brick molding method thereof |
| CN103921336A (en) * | 2014-03-19 | 2014-07-16 | 北京仁创科技集团有限公司 | Composite brick making machine with double stations and double press heads |
| CN104963477B (en) * | 2015-06-29 | 2017-05-10 | 广东天弼陶瓷有限公司 | Ceramic brick and production method and production line thereof |
| CN105437355B (en) * | 2015-12-21 | 2017-11-03 | 李仰水 | The dry and wet forming method and its dry and wet shaped device of a kind of artificial stone |
| CN108265981B (en) * | 2018-01-18 | 2020-02-18 | 苏州市吴中区东吴建筑有限责任公司 | Design method of building component production process layout |
| CN113858389B (en) * | 2021-10-26 | 2023-03-17 | 保定市泰华机械制造有限公司 | Block forming machine |
| CN114474313A (en) * | 2022-01-26 | 2022-05-13 | 山东鲁桥新材料股份有限公司 | Coke oven is with mediating many production mould devices of brick |
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