CN113997386A - Green brick forming equipment for environment-friendly bricks - Google Patents

Green brick forming equipment for environment-friendly bricks Download PDF

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Publication number
CN113997386A
CN113997386A CN202111295595.4A CN202111295595A CN113997386A CN 113997386 A CN113997386 A CN 113997386A CN 202111295595 A CN202111295595 A CN 202111295595A CN 113997386 A CN113997386 A CN 113997386A
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CN
China
Prior art keywords
roller
mould
die
green brick
equipment
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Pending
Application number
CN202111295595.4A
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Chinese (zh)
Inventor
龙国和
成志源
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Hunan Lvsheng Yonggu New Material Co ltd
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Hunan Lvsheng Yonggu New Material Co ltd
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Application filed by Hunan Lvsheng Yonggu New Material Co ltd filed Critical Hunan Lvsheng Yonggu New Material Co ltd
Priority to CN202111295595.4A priority Critical patent/CN113997386A/en
Publication of CN113997386A publication Critical patent/CN113997386A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/02Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
    • B28B3/022Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form combined with vibrating or jolting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/02Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
    • B28B3/021Ram heads of special form

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)

Abstract

The invention discloses green brick forming equipment for an environment-friendly brick, which comprises a die and a stamping die body, wherein the die comprises an upper die and a lower die; the upper die is externally connected with a hydraulic lifting mechanism; be provided with stamping forming subassembly in going up the mould, this stamping forming subassembly includes vibration base plate and exciting vibration piece, vibration base plate upper portion is provided with the running roller, the running roller can reciprocate, be provided with the lug on the outer disc of running roller: when the roller is in the working position, the distance between the upper surface of the arc groove and the axis of the roller is smaller than the sum of the height of the bump and the radius of the roller and larger than the radius of the roller; when the roller is in the idle position, the distance between the upper surface of the arc groove and the axis of the roller is larger than the sum of the height of the bump and the radius of the roller. The equipment of the invention can reduce the friction among blank particles when pressing the green bricks, increase the fluidity, ensure that the density of each surface of the pressed green brick products is consistent, and improve the quality of the products.

Description

Green brick forming equipment for environment-friendly bricks
Technical Field
The invention relates to the field of green brick forming equipment, in particular to green brick forming equipment for an environment-friendly brick.
Background
With the rapid development of the building industry in China, the building bricks used for replacing the traditional baked bricks are various in types, but mainly comprise clay, coal ash, cement and other materials as raw materials, auxiliary materials are added into the raw materials for pulping, then the pulp is molded through brick forming, and the pulp can be used as a building material after being maintained.
In the molding process, the pressing molding step of the brick has a great influence on the quality of the finished brick product, and the production efficiency, the molding strength and the appearance of the brick are directly influenced. The traditional brick block forming equipment mainly adopts a brick extruding machine to extrude a blank, the treated pug is extruded into a pug strip with a certain section shape through an extruding head, and then the pug strip is cut and formed into a brick blank with a specific shape. However, the traditional clay brick can destroy land resources and cause environmental pollution, and can not meet the development requirements of the new era. However, due to recent tightening of environmental protection policies, baking-free bricks using waste materials such as fly ash and construction waste as raw materials are developed in China, when the baking-free bricks are formed by using conventional clay brick forming equipment, the cut sections of the bricks are not attractive in appearance, and the bricks formed in the manner have the defect of low strength due to the fact that sintering processes are omitted, and cracks and collapse are prone to occur in the bricks.
Based on the situation, some baking-free brick molding equipment formed by pressing also appears, and the baking-free brick molding equipment mainly comprises four-column hydraulic type and eccentric excitation type, wherein the four-column hydraulic type adopts a three-beam four-column frame structure as the power of an upper die in a die, a hydraulic system is utilized for carrying out pressing control, pressure is directly applied to the surface of slurry in the die during molding, the friction force among blank particles of the slurry is large, the flowability is poor, the contact surfaces of an upper die and a lower die are not compact uniformly, even the defect phenomenon of corners occurs easily, and the product quality is influenced; the eccentric excitation type uses the excitation force generated by the vibrating table to compact the material to be molded in the die into the green brick, which can effectively overcome the defects of large friction force between the green brick particles of the slurry and poor fluidity, so that the density of each surface of the pressed green brick product is consistent, and the quality of the product is improved. For the reasons, the prior art has few and few devices for producing high-strength and high-standard ecological building materials.
Therefore, designing a qualified and excellent green brick forming device also becomes a problem for pursuit and exploration of practitioners in the building industry and the machinery industry.
Disclosure of Invention
The invention aims to provide green brick forming equipment for environment-friendly bricks, which aims to overcome the defects in the technical background.
The technical problem solved by the invention is realized by adopting the following technical scheme:
the green brick forming equipment for the environment-friendly brick comprises a mould and a stamping mould body, wherein the mould comprises an upper mould and a lower mould which can be replaced, the upper mould and the lower mould are matched forming modules, the lower mould is a female mould with a mould cavity, and the lower mould is fixed on an equipment base during mould pressing operation; the upper die is externally connected with a hydraulic lifting mechanism and can move up and down through the hydraulic lifting mechanism to realize the switching between the working position and the zero position;
a plurality of green brick forming cavities are formed in the die cavity of the lower die, a punch forming assembly is arranged in the upper die corresponding to the die cavity, and a secondary hydraulic cylinder is arranged on the punch forming assembly to perform secondary feeding on the working position; stamping forming subassembly is including vibration base plate and excitation piece, the excitation piece with adobe becomes die cavity phase-match to pass through spring coupling on excitation piece upper portion the vibration base plate, vibration base plate upper portion has the arc groove of section for concave cambered surface, and is provided with the running roller through motor drive in the arc groove position, the running roller can reciprocate, and its back that moves down is the work position, and the back that moves up is idle running position, be provided with the lug on the outer disc of running roller:
when the roller is in the working position, the distance between the upper surface of the arc groove and the axis of the roller is smaller than the sum of the height of the bump and the radius of the roller and larger than the radius of the roller;
when the roller is in the idle position, the distance between the upper surface of the arc groove and the axis of the roller is larger than the sum of the height of the bump and the radius of the roller.
As a further limitation, the equipment comprises a lower frame body, wherein the lower frame body is provided with a volume cavity matched with the lower die in size, the lower die is detachably assembled and connected in the volume cavity, and the outer edge of the lower frame body is provided with an ear plate and is assembled on an equipment base through the ear plate;
the lower frame body is assembled on a movable platform of the equipment base, a guide slide rail is arranged at the lower part of the movable platform, the movable platform is externally connected with a driving motor, and the movable platform slides on the guide slide rail through the driving of the driving motor to realize the switching between the working position and the loading and unloading position;
and the loading and unloading position is provided with a mechanical arm for integrally taking and placing the lower die in the lower frame body.
By way of further limitation, the equipment comprises an upper frame body, wherein the upper frame body is assembled on the hydraulic lifting mechanism and can be matched with the lifting of the hydraulic lifting mechanism to realize the switching between the working position and the zero position.
And as further limitation, the vibration substrate is connected with the die body of the upper die at the outer edge through a spring, and a limiting block for limiting the vibration substrate is arranged on the die body of the upper die.
As a further limitation, the number of the convex blocks arranged on the outer circular surface of the roller is three, and the three convex blocks are uniformly arranged on the outer circular surface of the roller.
By way of further limitation, the top surface of the bump is an arc surface.
Has the advantages that: the green brick forming equipment for the environment-friendly brick has the advantages of reasonable and compact structure, convenience in maintenance and good green brick forming stability, the green brick edge formed by compression molding is neat and attractive, and is easy to separate, the residual vibration influence of a vibration table in the traditional excitation type green brick forming device can be effectively reduced by switching the working positions of the rollers, the green brick forming efficiency of the green brick can be effectively improved by switching a plurality of lower dies, and the labor intensity of workers is reduced; meanwhile, the equipment is simple to operate, operators do not need too much cultural knowledge, only need to master the brick types with different purposes to select proper raw material mixing ratio, various types of brick materials can be produced by replacing corresponding dies, and the dies are convenient to replace.
Drawings
Fig. 1 is a schematic structural diagram of a preferred embodiment of the present invention.
Wherein: 1. a hydraulic lifting mechanism; 2. an upper frame body; 3. an upper die top panel; 4. fastening a bolt; 5. a secondary hydraulic cylinder; 6. an upper die side panel; 7. a side block; 8. a roller; 9. a roll shaft; 10. a bump; 11. a spring; 12. green bricks; 13. a lower die; 14. a guide slide rail; 15. a mobile platform; 16. a lower frame body; 17. inserting the slots; 18. an excitation block; 19. a limiting block; 20. vibrating the substrate; 21. an arc groove; 22. and (5) an upper die.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below by combining the specific drawings.
It should be noted that if directional indications (such as according to the upper, lower, left, right, front and rear … …) are involved in the embodiment of the present invention, the directional indications are only used to explain the relative positional relationship, movement, etc. of the components in a specific posture (according to the figure), and if the specific posture is changed, the directional indications are changed accordingly.
In the following examples, it will be understood by those skilled in the art that, unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
Referring to fig. 1, a preferred embodiment of an environment-friendly brick blank forming apparatus includes a mold and a stamping mold body, wherein the mold includes an upper mold 22 and a lower mold 13 that are matched with each other, in this embodiment, a mold cavity is formed on an upper surface of the lower mold 13, six brick blank forming cavities are formed in the mold cavity, the six brick blank forming cavities are filled with mortar and are subjected to mold pressing to obtain a brick blank 12 in the brick blank forming cavity, and a rib is provided on an outer edge of the lower mold 13, the rib can reinforce a side wall of the lower mold 13 on one hand, and can be inserted into an insertion groove 17 on an inner side of a lower frame 16 as an insertion structure on the other hand.
The lower frame 16 has a volume cavity matched with the lower die 13, and the lower die 13 is inserted into the volume cavity of the lower frame 16 through the insertion groove 17, and can be detachably assembled through the insertion structure. The outer side of the lower part of the lower frame body 16 is provided with an ear plate, the ear plate is arranged on a movable platform 15 through an assembly groove and a threaded connecting piece, the lower part of the movable platform 15 is provided with a guide slide rail 14, the movable platform 15 is externally connected with a driving motor, and the movable platform slides on the guide slide rail 14 through the driving of the driving motor to realize the switching between the working position and the loading and unloading position; fig. 1 shows a state of the lower mold 13 in the working position, and after the green bricks 12 in the lower mold 13 are formed, the lower mold can be moved to a side loading and unloading position through the movable platform 15, and the mechanical arm for integrally taking and placing the lower mold in the lower frame body is used for unloading, the whole lower frame body 16 is taken out from the movable platform 15 during unloading, and then the green bricks 12 in the lower frame body 16 are demoulded by the correspondingly obtained demoulding device, so that a working cycle is completed. When the former moving platform 15 is removed from the working position, the latter moving platform 15 enters the working position, so as to ensure the continuity of the green brick molding operation.
The upper die 22 comprises an upper die top panel 3 and an upper die side panel 6 which can be separated, the upper die top panel 3 and the upper die side panel 6 are provided with step grooves at the top surface of the upper die side panel 6 to prevent dislocation during splicing, the side wall of the opposite surface of the upper die side panel 6 is provided with a side block 7, and the side block 7 is provided with a secondary hydraulic cylinder 5 to connect the upper die top panel 3 and the upper die side panel 6, so that the upper die side panel 6 can be stretched under the condition that the upper die top panel 3 is fixed; and kidney-shaped holes are vertically provided on the viewing angle side of the angle shown in fig. 1 and the viewing angle-opposite side of the upper mold side panel 6.
Go up mould 22 and go on being dismantled through the fastening bolt 4 of outer fringe and being connected with last framework 2 on last mould top panel 3, and go up mould 22 upper portion and be provided with three sets of pneumatic cylinders as hydraulic lifting mechanism 1, go up mould 22 and can go up and down along with the motion of hydraulic lifting mechanism 1 through last framework 2 to realize the switching of work position and zero-bit.
The upper mold 22 has a cavity between the upper mold top panel 3 and the upper mold side panel 6, and an open surface is provided on the bottom surface of the upper mold side panel 6, the open surface is closed by the vibration substrate 20, and the upper mold side panel 6 is further provided with a stopper 19 for limiting the vibration substrate 20 at a position corresponding to the bottom surface of the vibration substrate 20. Six shock excitation blocks 18 matched with the green brick molding cavity are arranged on the lower surface of the limiting block, and the upper parts of the shock excitation blocks 18 are welded on the bottom surface of the vibration substrate 20 through springs 11; two sets of arc grooves 21 with concave arc surfaces are formed on the upper surface of the vibration substrate 20. Two groups of rollers 8 are arranged in a cavity between the upper die top panel 3 and the upper die side panel 6, three groups of convex blocks 10 are formed on the outer roller surface of the rollers 8, the three groups of convex blocks 10 are arranged corresponding to the arc grooves 21, the section of each convex block 10 is arc-shaped, and the convex blocks are uniformly arranged on the outer circular surface of the outer roller surface of the roller 8 corresponding to the section circle.
Two sets of running rollers 8 correspond and set up in the position upper portion of circular arc groove 21, and the roller 9 at running roller 8 center stretches out frame 2 in the outside through waist type hole to pass through the lifting support connection driving motor in the outside of last frame 2, through driving motor, can drive running roller 8 and rotate in succession, and can make running roller 8's roller 9 can carry out the oscilaltion in waist type hole position through lifting support in order to switch between running roller 8's station and idle position.
When the roller 8 is in the working position, the distance between the upper surface of the arc groove 21 and the axle center of the roller 8 is smaller than the sum of the protruding height of the bump 10 and the radius of the roller 8 and larger than the radius of the roller 8;
when the roller 8 is in the idle position, the distance between the upper surface of the arc groove 21 and the axle center of the roller 8 is larger than the sum of the protruding height of the bump 10 and the radius of the roller 8.
When the mortar pouring machine is used, the corresponding raw material mortar is filled in the green brick forming cavity of the lower die 13, and then the lower frame 16 loaded in the lower die 13 is conveyed to the working position of the lower die 13 through the matching of the guide slide rail 14 and the moving platform 15, namely the state shown in fig. 1. Then the upper frame body 2 and the upper die 22 are moved downwards to the working position of the upper die 22 through the hydraulic lifting mechanism 1, namely the state shown in fig. 1, and then the secondary hydraulic cylinder 5 continuously moves downwards, so that the vibration exciting block 18 is abutted against the surface of the green brick forming cavity of the lower die 13 and keeps a pressing state, at the moment, the roller 8 is controlled to move downwards to the working position of the roller 8 through lifting, the motor rotates after the roller 8 is in place to drive the roller 8 to rotate, the arc groove 21 on the upper surface of the vibration base plate 20 is continuously impacted through the bump 10 on the roller 8, so that a vibration exciting effect is generated on the vibration exciting block 18 through the spring 11, slurry in the green brick forming cavity is continuously pressed, and finally, the compact and uniformly compacted green brick 12 is obtained. After the green bricks 12 are obtained, the roller 8, the upper die side panel 6 and the upper frame body 2 are withdrawn in sequence, and then the lower frame body 16 can be sent out of the lower die 13 to a discharging position by the cooperation of the guide slide rail 14 and the moving platform 15 for demoulding and discharging.
In the compression molding process of the embodiment, the device mainly depends on vibration force to press and mold the green brick instead of the traditional hydraulic direct pressurization, the vibration block 18 generates vertical vibration on the surface of a green brick molding cavity, the higher the power of the vibration is, the larger the generated vibration force is, and the higher the acceleration of the vibration is, so that the vibration brick molding machine has higher efficiency and higher finished product density. In order to obtain a finished product with higher density, the power of a driving motor connected with the roller shaft 9 can be increased or the pressing amplitude of the roller 8 can be adjusted to improve the vibration acceleration or the vibration kinetic energy, but the operation also means higher energy consumption and noise, and a user can adjust the finished product according to different purposes or raw material characteristics.
When the adjusting mold is replaced, the fastening bolt 4 is only needed to be disassembled on the corresponding upper frame body 2, and the upper mold 22 is withdrawn; the lower die 13 is drawn out of the lower frame 16 through the insertion groove 17, and the matched upper die 22 and lower die 13 are installed and replaced, so that the operation is simple and quick.
By replacing different brick-shaped moulds, various building brick products such as I-shaped, rectangular, square and bone-shaped products can be produced. Meanwhile, various high-quality concrete products such as concrete blocks, pavement bricks, hollow bricks, solid bricks, grass planting bricks, kerbs, kiln well covers and other special-shaped bricks can be produced. The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that these examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Further, it should also be understood that various alterations, modifications and/or variations can be made to the present invention by those skilled in the art after reading the technical content of the present invention, and all such equivalents fall within the protective scope defined by the claims of the present application.

Claims (8)

1. The green brick forming equipment for the environment-friendly bricks is characterized by comprising a mould and a stamping mould body, wherein the mould comprises an upper mould and a lower mould which can be replaced, the upper mould and the lower mould are matched forming modules, the lower mould is a female mould with a mould cavity, and the lower mould is fixed on an equipment base during mould pressing operation; the upper die is externally connected with a hydraulic lifting mechanism and can move up and down through the hydraulic lifting mechanism to realize the switching between the working position and the zero position;
a plurality of green brick forming cavities are formed in the die cavity of the lower die, a punch forming assembly is arranged in the upper die corresponding to the die cavity, and a secondary hydraulic cylinder is arranged on the punch forming assembly to perform secondary feeding on the working position; stamping forming subassembly is including vibration base plate and excitation piece, the excitation piece with adobe becomes die cavity phase-match to pass through spring coupling on excitation piece upper portion the vibration base plate, vibration base plate upper portion has the arc groove of section for concave cambered surface, and is provided with the running roller through motor drive in the arc groove position, the running roller can reciprocate, and its back that moves down is the work position, and the back that moves up is idle running position, be provided with the lug on the outer disc of running roller:
when the roller is in the working position, the distance between the upper surface of the arc groove and the axis of the roller is smaller than the sum of the height of the bump and the radius of the roller and larger than the radius of the roller;
when the roller is in the idle position, the distance between the upper surface of the arc groove and the axis of the roller is larger than the sum of the height of the bump and the radius of the roller.
2. The green brick forming equipment of the environment-friendly brick as claimed in claim 1, further comprising a lower frame body, wherein the lower frame body is provided with a volume cavity matched with the lower die in size, the lower die is detachably assembled and connected in the volume cavity, and the outer edge of the lower frame body is provided with an ear plate and is assembled on the equipment base through the ear plate.
3. The green brick forming equipment of claim 2, wherein the lower frame body is assembled on a movable platform of the equipment base, a guide slide rail is arranged at the lower part of the movable platform, the movable platform is externally connected with a driving motor, and the movable platform slides on the guide slide rail by the driving of the driving motor to realize the switching between the working position and the loading and unloading position.
4. The green brick forming equipment for environment-friendly bricks according to claim 2, wherein the loading and unloading position is provided with a mechanical arm for integrally taking and placing the lower die in the lower frame.
5. The green brick forming equipment for environment-friendly bricks according to claim 1, further comprising an upper frame body, wherein the upper frame body is assembled on the hydraulic lifting mechanism and can be matched with the lifting of the hydraulic lifting mechanism to realize the switching between the working position and the zero position.
6. The green brick molding equipment of claim 1, wherein the vibrating substrate is connected to the upper mold body at an outer edge thereof through a spring, and a limiting block for limiting the vibrating substrate is disposed on the upper mold body.
7. The green brick molding apparatus of claim 1, wherein three protrusions are disposed on the outer circumferential surface of the roller, and the three protrusions are uniformly disposed on the outer circumferential surface of the roller.
8. The green brick molding apparatus of claim 1, wherein the top surface of the protrusion is a cambered surface.
CN202111295595.4A 2021-11-03 2021-11-03 Green brick forming equipment for environment-friendly bricks Pending CN113997386A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111295595.4A CN113997386A (en) 2021-11-03 2021-11-03 Green brick forming equipment for environment-friendly bricks

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Application Number Priority Date Filing Date Title
CN202111295595.4A CN113997386A (en) 2021-11-03 2021-11-03 Green brick forming equipment for environment-friendly bricks

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115674401A (en) * 2022-11-09 2023-02-03 浙江艾卡蒙特环保科技有限公司 Green brick forming equipment for environment-friendly bricks

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2529752Y (en) * 2002-04-01 2003-01-08 张瑞福 Die press of building block make-up machine
CN201020788Y (en) * 2006-12-30 2008-02-13 四川星河建材有限公司 Brick press for environment-friendly brick
CN102241049A (en) * 2011-06-17 2011-11-16 平顶山新型耐材有限公司 Green brick forming machine
CN102848449A (en) * 2012-07-03 2013-01-02 肥城市恒标工贸有限公司 Production device for superposition box
CN210939777U (en) * 2019-10-15 2020-07-07 江西诚拓环保设备有限公司 Multifunctional bidirectional pressurizing vibration baking-free brick machine
CN211053986U (en) * 2019-09-06 2020-07-21 肥城鑫浩环保建材有限公司 Vibration device of block forming machine
CN213766325U (en) * 2020-10-20 2021-07-23 广西净雨环保科技有限公司 Novel sponge city brick board that permeates water mould

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2529752Y (en) * 2002-04-01 2003-01-08 张瑞福 Die press of building block make-up machine
CN201020788Y (en) * 2006-12-30 2008-02-13 四川星河建材有限公司 Brick press for environment-friendly brick
CN102241049A (en) * 2011-06-17 2011-11-16 平顶山新型耐材有限公司 Green brick forming machine
CN102848449A (en) * 2012-07-03 2013-01-02 肥城市恒标工贸有限公司 Production device for superposition box
CN211053986U (en) * 2019-09-06 2020-07-21 肥城鑫浩环保建材有限公司 Vibration device of block forming machine
CN210939777U (en) * 2019-10-15 2020-07-07 江西诚拓环保设备有限公司 Multifunctional bidirectional pressurizing vibration baking-free brick machine
CN213766325U (en) * 2020-10-20 2021-07-23 广西净雨环保科技有限公司 Novel sponge city brick board that permeates water mould

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115674401A (en) * 2022-11-09 2023-02-03 浙江艾卡蒙特环保科技有限公司 Green brick forming equipment for environment-friendly bricks

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Application publication date: 20220201