CN101733824B - Multi-functional two-way pressurization and vibration brick making machine - Google Patents
Multi-functional two-way pressurization and vibration brick making machine Download PDFInfo
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- CN101733824B CN101733824B CN2008101979305A CN200810197930A CN101733824B CN 101733824 B CN101733824 B CN 101733824B CN 2008101979305 A CN2008101979305 A CN 2008101979305A CN 200810197930 A CN200810197930 A CN 200810197930A CN 101733824 B CN101733824 B CN 101733824B
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- 239000011449 brick Substances 0.000 title claims abstract description 78
- 230000007246 mechanism Effects 0.000 claims abstract description 66
- 239000000463 material Substances 0.000 claims abstract description 20
- 238000004826 seaming Methods 0.000 claims description 22
- 239000004744 fabric Substances 0.000 claims description 21
- 238000003860 storage Methods 0.000 claims description 11
- 239000012530 fluid Substances 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 239000011456 concrete brick Substances 0.000 abstract 1
- 239000000446 fuel Substances 0.000 abstract 1
- 239000002440 industrial waste Substances 0.000 abstract 1
- 239000004576 sand Substances 0.000 abstract 1
- 238000005245 sintering Methods 0.000 abstract 1
- 239000002893 slag Substances 0.000 abstract 1
- 239000004575 stone Substances 0.000 abstract 1
- 239000002994 raw material Substances 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 239000011464 hollow brick Substances 0.000 description 3
- 238000012856 packing Methods 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 230000003534 oscillatory effect Effects 0.000 description 2
- 235000016936 Dendrocalamus strictus Nutrition 0.000 description 1
- 238000005273 aeration Methods 0.000 description 1
- 230000002742 anti-folding effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000003745 diagnosis Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
- 239000011452 unfired brick Substances 0.000 description 1
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Abstract
The invention relates to a multi-functional two-way pressurization and vibration brick making machine, comprising a material storing hopper, a material distributing mechanism, a brick outlet mechanism, a hydraulic unit and a complete machine automatic control device; the brick making machine is characterized in that the lower ends of an upper pressure head master cylinder (8) and an upper head auxiliary cylinder (9) are provided with an upper travel mechanism (10), a lower travel mechanism (13) is a die cavity; an underbeam (7) is internally provided with a vibration lifting mechanism (14); a brick outlet mechanism (4) is provided with an air bag brick clamping mechanism; a hydraulic system is applied to the material distributing mechanism, the pressure head, the travel mechanism, the uplifting and brick outlet motion; the complete machine automatic control device of the brick making machine is a PLC programming control. The invention features high degree of automation, safe and effective utilization, good product compactedness, fine quality, extensive material adaptability, so that the brick making machine is not only suitable for producing concrete bricks but also for processing industrial wastes such as sand, stone, pulverized fuel ash, slag and the like into various raw bricks which are formed without being subjected to sintering.
Description
Technical field
The present invention relates to the building material production facility technical field, is a kind of multi-functional two-way pressurization and vibration brick making machine specifically.
Background technology
The manufacturing machine that is used to produce adobe for building at present is a lot, as: multiple brickmaking mechanicals such as octal dish mechanical type brickmaking machine, mechanical type brickmaking machine, oscillatory type block machine, spiral extruded type brickmaking machine.
More than these machineries can be used for producing adobe for building, have superiority but use respectively.Octal dish mechanical type brickmaking machine is present service time of long a kind of mechanical type brick equipment.It adopts the raw material in the mechanical type bent axle supercharging mode compacting raw material material chamber, and the compression moulding time has only 1～2 second, and the adobe exhaust is bad.The green strength that compacting is come out is not high, rough surface, and steam-cured back anti-folding freeze-thaw resistance brick is not up to standard, the brick output mode adopts manpower, adobe to fall corner angle easily.The brick profile is plain, and every equipment per tour will account for 2～3 people, human cost is higher, this in addition equipment can only be suppressed standard brick, produces that the hollow brick technology is immature, fault rate is high, and can produce the requirement that hollow brick and building block save material with domestic miscellaneous equipment has certain gap, this besides equipment yield is not high, separate unit generally per hour produces 1200～1800 below the standard brick, but this equipment also possesses some good points, and its low price, small investment, consumable accessory are relatively cheap, easy to maintenance.Present this equipment is used more at small-sized brick field, certain areas also have certain market at home, reduce trend gradually but have.
Mechanical stamping formula brickmaking machine is copied the structure of mechanical press, also adopts mechanical type bent axle supercharging mode pressing unfired brick, with the difference of octal dish mechanical type brickmaking machine be exactly pressuring method be from top to bottom, and octal dish mechanical type is from lower to upper.Its output, molding cycle adobe performance and octal dish mechanical type brickmaking machine difference are little.Present this equipment is used few.
The oscillatory type block machine is these several years a kind of brick equipments of application development gradually, can be used for producing various adobes, comprises standard brick, hollow brick, building block etc.Its adopts the mode production adobe of raw material vibration moulding, so the pressure of green brick forming is not high, packing is less, and it is high to be difficult to sign indicating number.For sign indicating number must be at every mould supporting plate of pad below the adobe that come out to certain altitude, correspondingly increased investment.The adobe that this device fabrication is come out is generally in order to natural curing, and the natural curing cycle is longer, generally all about 28 days, and could form certain initial strength remove supporting plate after 1～2 day, so the supporting plate large usage quantity uses the place also bigger.The also many employing hydraulic cylinder demouldings of present this equipment and reinforced.Advanced modes such as the automatic control of PLC, its automaticity is higher, and the maximum at present shortcoming of this equipment is that just base intensity is not high, needs a large amount of supporting plates.
Mainly with the machinery of the higher raw material brickmaking of plasticity index such as clay or gangue, the adobe of its production is mainly with sinter molding for spiral extruded type brickmaking machine.The shortcoming of this equipment clearly, at first its energy consumption is high especially, is example with energy-saving 50 machines, during its extrusion pressure 2MPA, installed power just reaches about 150KW, when its extrusion pressure is 4MPA, installed power is more up to more than the 250KW.Non-energy-saving installed power is higher; Next is that the scope of application of this equipment shaping raw material has certain restriction, and it must be the raw material that certain viscosity is arranged.Clay raw material country bans use of.
By above analysis as can be seen, building trade lacks a kind of cost performance height, the big adobe of output intensity height just at present, and without the high novel brick equipment of supporting plate automaticity.
Summary of the invention
The purpose of this invention is to provide that a kind of use is efficient, safety, green strength height, without supporting plate, the multi-functional two-way pressurization and vibration brick making machine that automaticity is high.
Described multi-functional two-way pressurization and vibration brick making machine, comprise storage bin hopper, material-feeding mechanism, main frame, brick output mechanism, Hydraulic Station and complete machine automaton, the mainframe of described brickmaking machine is provided with upper beam, column, underbeam, it is characterized in that: seaming chuck master cylinder, seaming chuck auxiliary cylinder are housed on the described upper beam; Travel mechanism is equipped with in the bottom of seaming chuck master cylinder and seaming chuck auxiliary cylinder, and upper bolster is equipped with in the bottom in last travel mechanism, and patrix is equipped with in the upper bolster bottom, and following travel mechanism is a die cavity, and moving by following oil cylinder of die cavity drives; The vibration lifting mechanism is housed in the underbeam, and vibration lifting mechanism and push-down head are fixed as one the nested installation with die cavity of push-down head; In the described brick output mechanism air bag brick folding mechanism is installed; Cloth, pressure head, travel mechanism, lift and brick output action adopts hydraulic system to drive; The complete machine automaton of described brickmaking machine is the PLC cyclelog, and the visualized operation screen is installed.
Described vibration lifting mechanism is provided with vibrating mechanism and lifting mechanism, and vibrating motor supports by motor and is contained on the frame, links to each other with vibrating bin by belt; Be equipped with in the lifting mechanism and lift oil cylinder, lift oil cylinder and link to each other with the vibration seat by gripper shoe, fagging seat, the vibration seat is fixed under the shaking platform with vibrating bin, loads pressure head on the shaking platform.
The starting switch that the output control terminal of described PLC cyclelog lifts oil cylinder, cloth material oil cylinder, brick folding oil cylinder, storage bin hopper oil cylinder, vibrating motor, material distributing machine, brick output machine with the seaming chuck master cylinder of main frame, seaming chuck auxiliary cylinder, lower mold oil cylinder, down respectively is electrically connected, and the input of PLC cyclelog also is connected with the hand switch output respectively.
The pressure head oil cylinder, die cavity moves oil cylinder, lifts oil cylinder, cloth material oil cylinder, brick folding oil cylinder, is communicated with hydraulic system by fluid pressure line respectively.
Brick folding car, brick folding machine are equipped with in described brick folding mechanism, and the brick folding car links to each other with the brick folding oil cylinder, and the brick folding machine is equipped with air bag, and air bag links to each other with air compressor machine by gas pipeline.
The invention has the beneficial effects as follows: 1, complete machine full-automatic computer control system adopts advanced PLC (Programmable Logic Controller) to be core, and the visualized operation screen can be realized random signal analysis, and fault diagnosis and parameter are set, and flexibility is good, the running highly effective and safe.2, Hydraulic Power Transmission System can satisfy the required high and low oil pressure of the different classes of product of production by operation screen initialization system pressure.Shorten molding cycle, ensured that reliably the full-automatic dynamically of equipment provides.3, force cloth, the cloth hopper stirs cloth fast, evenly, steadily, avoids the uneven phenomenon of cloth, and the product packing is good, and is superior in quality, reduces hopper and impacts, and reduces noise, prolongs machine service life.4, save expensive supporting plate delivering mechanism, reduce production costs greatly.5, one-machine-multi-function: adapt to various different raw material, the adobe that can produce different size, only more mold exchange can be produced fast.
Description of drawings
Fig. 1 is a general structure schematic diagram front view of the present invention,
Fig. 2 be the A-A of Fig. 1 to vertical view,
Fig. 3 is a main machine structure schematic diagram front view,
Fig. 4 is the left view of Fig. 3,
Fig. 5 is electrically connected schematic diagram,
Fig. 6 is a hydraulic system principle figure.
Among the figure: 1-storage bin hopper, 2-material-feeding mechanism, 3-main frame, 4-brick output mechanism, 5-put the beams in place 6-column, 7-underbeam, 8-seaming chuck master cylinder, 9-seaming chuck auxiliary cylinder, 10-upward travel mechanisms, 11-upper bolster, 12-patrix, 13-following travel mechanism, 14-vibration lifting mechanism, 15-push-down head, 16-brick folding mechanism, 17-vibrating mechanism, 18-lifting mechanism, 19-vibrating motor, 20-motor supports, 21-vibrating bin, 22-lift oil cylinder, 23-gripper shoe, 24-fagging seat, 25-vibration seat, 26-shaking platform, 27-brick folding machine, 28-lower mold oil cylinder, 29-cloth material oil cylinder, 30-brick folding oil cylinder.
The specific embodiment
The present invention is further described below in conjunction with accompanying drawing: multi-functional two-way pressurization and vibration brick making machine as shown in Fig. 1,2,3,4, comprise storage bin hopper 1, material-feeding mechanism 2, main frame 3, brick output mechanism 4, Hydraulic Station and complete machine automaton, the mainframe of described brickmaking machine is provided with upper beam 5, column 6, underbeam 7, it is characterized in that: seaming chuck master cylinder 8, seaming chuck auxiliary cylinder 9 are housed on the described upper beam 5; Travel mechanism 10 is equipped with in the bottom of seaming chuck master cylinder 8 and seaming chuck auxiliary cylinder 9, and upper bolster 11 is equipped with in 10 bottoms in last travel mechanism, and patrix 12 is equipped with in upper bolster 11 bottoms, and following travel mechanism 13 is a die cavity, and moving by following oil cylinder of die cavity drives; Vibration lifting mechanism 14 is housed in the underbeam 7, and vibration lifting mechanism 14 is fixed as one the nested installation with die cavity of push-down head 15 with push-down head 15; In the described brick output mechanism 4 air bag brick folding mechanism is installed; Cloth, pressure head, travel mechanism, lift and brick output action adopts hydraulic system to drive; The complete machine automaton of described brickmaking machine is the PLC cyclelog, and the visualized operation screen is installed.
Described vibration lifting mechanism 14 is provided with vibrating mechanism 17 and lifting mechanism 18, and vibrating motor 19 supports 20 by motor and is contained on the frame, links to each other with vibrating bin 21 by belt; Be equipped with in the lifting mechanism 18 and lift oil cylinder 22, lift oil cylinder 22 and link to each other with vibration seat 25 by gripper shoe 23, fagging seat 24, vibration seat 25 is fixed under the shaking platform 26 with vibrating bin 21, loads pressure head 15 on the shaking platform 26.
Be illustrated in figure 5 as electrical schematic diagram in the control of PLC cyclelog, the starting switch that the output control terminal of PLC lifts oil cylinder 22, cloth material oil cylinder 29, brick folding oil cylinder, storage bin hopper oil cylinder, vibrating motor 19, material distributing machine, brick output machine with the seaming chuck master cylinder 8 of main frame 3, seaming chuck auxiliary cylinder 9, lower mold oil cylinder 28, down respectively is electrically connected, and the input of PLC cyclelog also is connected with the hand switch output respectively.
Be illustrated in figure 6 as hydraulic system principle figure, in hydraulic system, pressure head oil cylinder 8,9, lower mold oil cylinder 28 is lifted oil cylinder 22, and cloth material oil cylinder 29, brick folding oil cylinder 30 are communicated with hydraulic system by fluid pressure line respectively.
Brick folding car, brick folding machine 27 are equipped with in brick folding mechanism 16 among Fig. 1, and the brick folding car links to each other with the brick folding oil cylinder, and brick folding machine 27 is equipped with air bag, and air bag links to each other with air compressor machine by gas pipeline.
Multi-functional two-way pressurization and vibration brick making machine mainly makes material become closely knit, even by vibration, adds 500 tons oil cylinder when pressing down, and push-down head lifts presses on the oil cylinder 22 that adobe is subjected to up and down is molded.The intensity of adobe is higher, and packing is better, just can carry out piling behind the straight forming.
The present invention opens that the main frame touch-screen carries out that running parameter is set and after translation adjusts machine, restarts automatic operation after main frame 3, storage bin hopper 1, material-feeding mechanism 2, brick folding mechanism, brick output mechanism 4, Hydraulic Station, complete machine automaton are in place.
The step that brickmaking machine is finished is as follows: rise to storage in the storage bin hopper 1 on the cloth truck after at first material being stirred.When the storing door was opened, material entered in the cloth truck, and the die cavity that the cloth truck enters in the main frame carries out cloth.At this moment, vibrating motor 19 shakes in advance, wait to expect that cloth is good after, the cloth truck is return original position, and it is stand-by that the storage bin hopper material is sent into the cloth truck, seaming chuck is fast to pressing down then.Shaking platform 26 vibrates simultaneously, push-down head 15 upwards lifts simultaneously with green brick forming, and then die cavity is a little upwards moving, seaming chuck returns original position, push-down head 15 also returns original position, but adobe this moment also on push-down head 15, brick folding machine 27 enters airbag aeration subsequently, brick clamp is gone out to the belt of brick output machine, by the brick output machine adobe is transported away again.So just finished once and produced.
Claims (1)
1. multi-functional two-way pressurization and vibration brick making machine, comprise storage bin hopper, material-feeding mechanism, main frame, brick output mechanism, Hydraulic Station and complete machine automaton, the mainframe of described brickmaking machine is provided with upper beam, column, underbeam, and seaming chuck master cylinder (8), seaming chuck auxiliary cylinder (9) are housed on the described upper beam (5); Travel mechanism (10) is equipped with in the bottom of seaming chuck master cylinder (8) and seaming chuck auxiliary cylinder (9), upper bolster (11) is equipped with in the bottom in last travel mechanism (10), patrix (12) is equipped with in upper bolster (11) bottom, and following travel mechanism (13) is a die cavity, and moving by following oil cylinder of die cavity drives; Vibration lifting mechanism (14) is housed in the underbeam (7), and vibration lifting mechanism (14) is fixed as one the nested installation with die cavity of push-down head (15) with push-down head (15); Air bag brick folding mechanism is installed in the described brick output mechanism (4); Cloth, pressure head, travel mechanism, lift and brick output action adopts hydraulic system to drive; The complete machine automaton of described brickmaking machine is the PLC cyclelog, and the visualized operation screen is installed, and it is characterized in that:
Described vibration lifting mechanism (14) is provided with vibrating mechanism (17) and lifting mechanism (18), and vibrating motor (19) supports (20) by motor and is contained on the frame, links to each other with vibrating bin (21) by belt; Be equipped with in the lifting mechanism (18) and lift oil cylinder (22), lifting oil cylinder (22) links to each other with vibration seat (25) by gripper shoe (23), fagging seat (24), vibration seat (25) is fixed under the shaking platform (26) with vibrating bin (21), loads pressure head (15) on the shaking platform (26);
The starting switch that the output control terminal of described PLC cyclelog lifts oil cylinder (22), cloth material oil cylinder (29), brick folding oil cylinder (30), storage bin hopper oil cylinder, vibrating motor (19), material distributing machine, brick output machine with the seaming chuck master cylinder (8) of main frame (3), seaming chuck auxiliary cylinder (9), lower mold oil cylinder (28), down respectively is electrically connected, and the input of PLC cyclelog also is connected with the hand switch output respectively;
Described pressure head oil cylinder (8,9), lower mold oil cylinder (28) is lifted oil cylinder (22), cloth material oil cylinder (29), brick folding oil cylinder (30), is communicated with hydraulic system by fluid pressure line respectively;
Brick folding car, brick folding machine (27) are equipped with in described brick folding mechanism (16), and the brick folding car links to each other with the brick folding oil cylinder, and brick folding machine (27) is equipped with air bag, and air bag links to each other with air compressor machine by gas pipeline.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008101979305A CN101733824B (en) | 2008-11-27 | 2008-11-27 | Multi-functional two-way pressurization and vibration brick making machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008101979305A CN101733824B (en) | 2008-11-27 | 2008-11-27 | Multi-functional two-way pressurization and vibration brick making machine |
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| Publication Number | Publication Date |
|---|---|
| CN101733824A CN101733824A (en) | 2010-06-16 |
| CN101733824B true CN101733824B (en) | 2011-12-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2008101979305A Expired - Fee Related CN101733824B (en) | 2008-11-27 | 2008-11-27 | Multi-functional two-way pressurization and vibration brick making machine |
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Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103144188A (en) * | 2013-03-14 | 2013-06-12 | 谢景志 | Solidified block former |
| CN103192450A (en) * | 2013-04-14 | 2013-07-10 | 北京圣华同安新型建材技术有限公司 | Stripper clamp for producing environment-friendly bricks |
| CN103231432B (en) * | 2013-05-07 | 2015-11-18 | 林弟明 | Full-automatic seismic masonry forming machine and its implementation |
| CN103786239B (en) * | 2014-01-23 | 2017-08-25 | 洛阳理工学院 | A kind of flyash brick machine |
| CN106182347B (en) * | 2016-08-19 | 2018-05-08 | 中建八局第二建设有限公司 | Rapid construction block building machine |
| CN106313297B (en) * | 2016-11-25 | 2018-11-06 | 安徽省凌锋冶金机械有限公司 | A kind of device for automatically molding for non-burning brick production |
| CN107225673A (en) * | 2017-07-12 | 2017-10-03 | 郭磊 | A kind of brickmaking machine of automatic detection production quantity |
| CN115871081B (en) * | 2022-11-16 | 2023-09-01 | 福建群峰机械有限公司 | Brick making process of brick making machine pressing head and double-layer pavement brick |
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| CN101733824A (en) | 2010-06-16 |
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Application publication date: 20100616 Assignee: Wuhan Bandao Heavy Industry Co., Ltd. Assignor: Jiang Deng Contract record no.: 2012420000128 Denomination of invention: Multi-functional two-way pressurization and vibration brick making machine Granted publication date: 20111214 License type: Exclusive License Record date: 20120907 |
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Owner name: WUHAN BANDAO HEAVY INDUSTRIES CO., LTD. Free format text: FORMER OWNER: JIANG DENG Effective date: 20121220 |
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Effective date of registration: 20121220 Address after: 430074 Hubei Province, Wuhan East Lake Development Zone No. 8 Buddha ridge Patentee after: Wuhan Bandao Heavy Industry Co., Ltd. Address before: 430074 Xianning city of Hubei province Kuanshan Road No. 1 Guanshan spring Y3-1-301 Patentee before: Jiang Deng |
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