CN202742484U - Brick making machine for producing brick blank for construction - Google Patents
Brick making machine for producing brick blank for construction Download PDFInfo
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- CN202742484U CN202742484U CN 201220480778 CN201220480778U CN202742484U CN 202742484 U CN202742484 U CN 202742484U CN 201220480778 CN201220480778 CN 201220480778 CN 201220480778 U CN201220480778 U CN 201220480778U CN 202742484 U CN202742484 U CN 202742484U
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- manipulator
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Abstract
The utility model discloses a brick making machine for producing a brick blank for construction. The brick making machine comprises a brick clamping mechanical arm, a brick machine power system and a brick machine static system; the brick clamping mechanical arm comprises a power system, a control system and a brick clamping system; the power system comprises a mechanical arm motor, a mechanical arm oil pump, an electromagnetic valve, a high-pressure oil pipe and a hydraulic motor; the control system comprises a control button and a force clamping oil ejector; the brick clamping system comprises a plurality of oppositely-arranged splints; the hydraulic motor drives the brick clamping mechanical arm to slide through a chain; the brick machine power system comprises a brick machine motor, a brick machine oil pump and an oil pipe; and the brick machine static system comprises a rack, a die pressing ejector, a die, an operation handle, a reversing valve, a die feeder, a de-molding device and a material hopper arranged at the upper part of the die pressing ejector. The brick making machine provided by the utility model is assorted with a static brick machine through the mechanical arm, so that the automation of the brick making machine can be greatly improved.
Description
Technical field
The utility model relates to the brick machine equipment, particularly relates to a kind of brickmaking machine of producing adobe for building.
Background technology
How adobe of the prior art is by hand stowage, and manually-operated firmly size is inhomogeneous, and the finished product breakage rate is large, and labour intensity is large, and efficient is low, and is unfavorable for mechanization production.
Thereby, each brickmaking enterprise is many at present carries out the piling operation by manipulator, the manipulator of prior art generally is comprised of two jig arm that oppositely move and middle some friction plates of hanging thereof, two jig arm move inward relatively during brick folding, wherein adobe displacement until friction plate clamps, is realized the piling operation by lifting clamp.But the manipulator handling of prior art is bad, and automaticity is poor, and when clamping adobe discontinuity, the adobe that intensity is excessively low then is easy to damage, and can't satisfy the needs in the production process.
At present a lot of for the production of the manufacturing machine of adobe for building, as: the multiple brickmaking mechanicals such as octal dish mechanical type brickmaking machine, mechanical type brickmaking machine, oscillatory type block machine, screw extrusion type brickmaking machine.
More than these machineries can be used for producing adobe for building, have superiority but use respectively.Octal dish mechanical type brickmaking machine is present service time of long a kind of mechanical type brick equipment.It adopts the raw material in the mechanical type bent axle supercharging mode compacting raw material material chamber, and the compressing time only has 1～2 second, and the adobe exhaust is bad.Compacting green strength out is not high, rough surface, and steam-cured rear anti-folding freeze-thaw resistance brick is not up to standard, the brick output mode adopts manpower, adobe to fall easily corner angle.The brick profile is plain, and every equipment per tour will account for 2～3 people, human cost is higher, this equipment can only be suppressed standard brick in addition, produces that the hollow brick technology is immature, fault rate is high, and can produce the requirement that hollow brick and building block save material with domestic miscellaneous equipment has certain gap, this equipment yield is not high besides, separate unit generally per hour produces 1200～1800 below the standard brick, but this equipment also possesses some good points, and its low price, small investment, consumable accessory are relatively cheap, easy to maintenance.Present this equipment is used more at small-sized brick field, certain areas also have certain market at home, reduce gradually trend but have.
Mechanical stamping formula brickmaking machine is copied the structure of mechanical press, also adopts mechanical type bent axle supercharging mode pressing unfired brick, with the difference of octal dish mechanical type brickmaking machine be exactly pressuring method be from top to bottom, and octal dish mechanical type is from lower to upper.Its output, molding cycle adobe performance and octal dish mechanical type brickmaking machine difference are little.Present this equipment is used few.
The oscillatory type block machine is these several years gradually a kind of brick equipments of application development, can be used for producing various adobes, comprises standard brick, hollow brick, building block etc.Its adopts the mode production adobe of raw material vibration moulding, so the pressure of green brick forming is not high, packing is less, and it is high to be difficult to code.For code must be at every mould supporting plate of pad below the adobe out to certain altitude, correspondingly increased investment.This device fabrication adobe out is generally in order to natural curing, and the natural curing cycle is longer, generally all about 28 days, and could form certain initial strength remove supporting plate after 1～2 day, so the supporting plate large usage quantity, using area is also larger.Present this equipment is many employing hydraulic cylinder demouldings and reinforced also.PLC such as controls automatically at the Advanced Mode, and its automaticity is higher, and this equipment at present maximum shortcoming is that just base intensity is not high, needs a large amount of supporting plates.
Mainly with the machinery of the higher raw material brickmaking of the plasticity index such as clay or gangue, the adobe of its production is mainly with sinter molding for the screw extrusion type brickmaking machine.The shortcoming of this equipment clearly, at first its energy consumption is high especially, take energy-saving 50 machines as example, during its extrusion pressure 2MPA, installed power just reaches about 150KW, when its extrusion pressure is 4MPA, installed power is more up to more than the 250KW.Non-energy-saving installed power is higher; Next is that the scope of application of this equipment shaping raw material has certain restriction, and it must be the raw material that certain viscosity is arranged.
Can be found out that by above analysis building trade lacks the novel brick equipment that a kind of cost performance is high, the first intensity of the large adobe of output is high, automaticity is high at present.
The utility model content
The purpose of this utility model is exactly that the high brick-clamping mechanical hand of a kind of automaticity and brick equipment are provided in order to solve the problems of the technologies described above.
The utility model is to solve the problems of the technologies described above the technical scheme that adopts to be:
A kind of brick-clamping mechanical hand, it is slidingly arranged on the manipulator mounting bracket, described brick-clamping mechanical hand comprises dynamical system, control system and brick folding system, and described dynamical system comprises manipulator motor, manipulator oil pump, magnetic valve, high-pressure oil pipe and hydraulic motor; Described control system comprises control button and folder power oil top; Described brick folding system comprises the several piece clamping plate that are oppositely arranged, and the folder power support arm with folder power oil top links to each other presss from both sides the power support arm and links to each other with the folder power lead that passes clamping plate; Described hydraulic motor is by chain-driving brick-clamping mechanical hand sliding motion.
Further, described manipulator mounting bracket comprises sliding rail and sliding support, described chain is installed on the sliding rail by gear, described manipulator is slidingly mounted on the sliding support, described sliding support can horizontally slip at sliding rail, and described hydraulic motor is by chain drive sliding support and driving mechanical hand sliding motion.
Further, described sliding support also comprises guide post, and described brick folding system also comprises the fairlead that can slide at guide post.
Further, described control system also comprises lifting oil top, and described lifting oil top control manipulator slides at described guide post.
Further, described clamping plate inboard is provided with folder power bullet pad.
A kind of brickmaking machine with production adobe for building of above-mentioned feature, described brickmaking machine also comprise brick mechanomotive force system and brick machine static-pressure system, and described brick mechanomotive force system comprises the dynamo-electric machine of brick, brick lubricating oil pump and oil pipe; Described brick machine static-pressure system comprises frame, mould compacting top, mould, operating grip, reversal valve, mode feeding apparatus, stripper and the hopper that is arranged on top, mould compacting top; The dynamo-electric machine of described brick drives the running of brick lubricating oil pump, and the brick lubricating oil pump is connected with reversal valve by oil pipe, and reversal valve carries out work by oil pipe domination mould compacting top, mode feeding apparatus and stripper.
Further, described manipulator mounting bracket is provided with left and right travel switch and the upper and lower stroke switch of control manipulator stroke.
Of the present utility model by the chain-drive manipulator, drive the chain-driving manipulator by hydraulic motor and in sliding rail, move, so that moving into for the rail motion of manipulator improved the operating accuracy of manipulator greatly.In addition, the motion of manipulator is easier to controlled.
Brickmaking machine of the present utility model is to support the use by a cover manipulator and static pressure brick machine, the a collection of moulding adobe that appears on the stripper is moved on the adobe piling platform simultaneously, the whole series are transported action and are cooperated by Main Control Tank with main frame and to control, can automatically finish, thus the automation that has greatly improved brickmaking machine.
Description of drawings
Fig. 1 is the structural representation of the brickmaking machine of production of the present utility model adobe for building.
Fig. 2 is the schematic diagram of brick-clamping mechanical hand dynamical system.
Fig. 3 is the side view of the brick-clamping mechanical hand among Fig. 1.
Each component names is as follows among the figure:
1, clamping plate 2, folder power oil top 3, guide post 4, frame 5, gear 6, chain 7, sliding support 8, lifting oil top 9, high-pressure oil pipe 10, sliding rail 11, hydraulic motor 12, control button 13, reversal valve 14, operating grip 15, oil pipe 16, mould compacting top 17, mould 18, mode feeding apparatus 19, stripper 20, piling platform 21, fairlead 22, folder power lead 23, folder power support arm 24, folder power bullet pad 25, clamping plate hold-down nut 26, mobile pulley 27, shift knob 28, magnetic valve 29, manipulator motor 30, manipulator oil pump 31, left lateral journey switch 32, right lateral journey switch 33, lower stroke switch 34, upper stroke switch 35, electric cabinet 36, hopper 37, the dynamo-electric machine 38 of brick, the brick lubricating oil pump
The specific embodiment
Below in conjunction with accompanying drawing the utility model is described in detail.
With reference to Fig. 1-3, the brickmaking machine of production of the present utility model adobe for building mainly comprises brick mechanomotive force system, brick machine static-pressure system, brick-clamping mechanical hand.
Brick mechanomotive force system comprises the dynamo-electric machine 37 of brick, brick lubricating oil pump 38 and oil pipe 15.
The static pressure brick machine system comprises frame 4, mould compacting top 16, mould 17, operating grip 14, reversal valve 13, mode feeding apparatus 18, stripper 19 and the hopper 36 that is arranged on top, mould compacting top.
Brick-clamping mechanical hand, it is slidingly arranged on the manipulator mounting bracket, and brick-clamping mechanical hand comprises dynamical system, control system and brick folding system, and dynamical system comprises manipulator motor 29, manipulator oil pump 30, magnetic valve 28, high-pressure oil pipe 9 and hydraulic motor 11; Control system comprises control button 12 and folder power oil top 2; The brick folding system comprises the several piece clamping plate 1 that are oppositely arranged, and is 3 among the figure, and with the folder power oil top 2 folder power support arms 23 that link to each other, folder power support arm 23 links to each other with the folder power lead 22 that passes clamping plate 1; Hydraulic motor 11 drives the brick-clamping mechanical hand sliding motion by chain 6.
The manipulator mounting bracket comprises sliding rail 10 and sliding support 7, chain 6 is installed on the sliding rail 10 by gear 5, manipulator is slidingly mounted on the sliding support 7, sliding support 7 can horizontally slip at sliding rail, and hydraulic motor 11 is by chain 6 transmission sliding support 7 and driving mechanical hand sliding motions.
Sliding support 7 also comprises guide post 3, and the brick folding system also comprises can be at the fairlead 21 of guide post 3 slips.
Control system also comprises lifting oil top 8, and lifting oil top 8 control manipulators slide at guide post 3.
Clamping plate 1 inboard is provided with folder power bullet pad 24.
Control system also comprises left lateral journey switch 31, right lateral journey switch 32, lower stroke switch 33 and the upper stroke switch 34 of control manipulator stroke.Gear 5 is arranged on the sliding rail, and hydraulic motor 11 chain drive-belts 6 are by gear 5 cycle rotations, and the drive sliding support horizontally slips at sliding rail.
The course of work of the brickmaking machine of production of the present utility model adobe for building is as follows:
At first the starting switch button 27, open the switch of the dynamo-electric machine 37 of brick, drive 38 entrys into service of brick lubricating oil pump, brick lubricating oil pump 38 is connected with reversal valve 13 by oil pipe, operates by operating grip 14, opens simultaneously hopper 36 in this, blank is put into mould 17, handle reversal valve 13, through oil pipe, enter mode feeding apparatus 18, mould 17 is sent into the pressing position, handle reversal valve 13, through the oil pipe 15 on connecting mold compacting top 16, enter mould compacting top 16 and suppress, then begin static pressure, manipulation reversal valve 13 after compacting is finished through connecting the mode feeding apparatus oil pipe, enters mode feeding apparatus; Mould 17 is moved to demoulding position, handle reversal valve 13, through connecting the oil pipe of stripper, enter stripper 19 and carry out the demoulding.Finished the process of whole brickmaking this moment.
Meanwhile, direction with reference to Fig. 1, the manipulator initial position starts mechanical torch machine 29,30 entrys into service of driving mechanical hand oil pump on the right side of stripper by starting switch button 27, click control button 12 by electric cabinet 35, control magnetic valve 28 enters hydraulic motor 11 by high-pressure oil pipe 9, and hydraulic motor 11 is by chain 6 transmission sliding supports 7 and 30 actions of driving mechanical hand, beginning is turned round to left, navigates to the top of stripper by 31 controls of left lateral journey switch; Then, click control button 12 and pass to lifting oil top 8 by electric cabinet 35 control magnetic valves 28 by high-pressure oil pipe 9, control the top that mechanical subordinate is down to stripper 19, by lower stroke switch 33 location, click simultaneously control button 12 and pass to folder power oil top 2 by electric cabinet 35 control magnetic valves 28 by high-pressure oil pipe 9 and carry out the brick folding operation.After the brick folding, click control button 12 by electric cabinet 35, control magnetic valve 28 enters lifting oil top 8 by high-pressure oil pipe 9, manipulator 30 beginning upward slidings, positioned by upper stroke switch 34, and then button click 12 is by electric cabinet 35, control solenoid directional control valve 28, enter hydraulic motor 11 by high-pressure oil pipe 9, hydraulic motor 11 is by chain 6 transmission sliding supports 7 and 30 actions of driving mechanical hand, manipulator 30 beginnings navigate to the top of piling platform 20 to right-hand running by 32 controls of right lateral journey switch.At last, click control button 12 by electric cabinet 35, control magnetic valve 28 enters lifting oil top 8 by high-pressure oil pipe 9 and begins to drop to piling platform 20, is positioned by lower stroke switch 33; Button click 12 is by electric cabinet 35 control magnetic valves 28, and hydraulic oil enters folder power oil top 2 through high-pressure oil pipe 9, puts the brick operation.So far, the technological process that relays brick of complete folder is finished.
Of the present utility model by the chain-drive manipulator, drive the chain-driving manipulator by hydraulic motor and in sliding rail, move, so that moving into for the rail motion of manipulator improved the operating accuracy of manipulator greatly.In addition, the motion of manipulator is easier to controlled.
This cover manipulator of the present utility model and static pressure brick machine support the use, the a collection of moulding adobe that appears on the synchronous stripper is moved on the adobe piling platform simultaneously, the whole series are transported action and are cooperated by Main Control Tank with main frame and to control, can automatically finish, thus the automation that has greatly improved brickmaking machine.
Although above-mentionedly by reference to the accompanying drawings the specific embodiment of the present utility model is described; but be not the restriction to the utility model protection domain; one of ordinary skill in the art should be understood that; on the basis of the technical solution of the utility model, those skilled in the art do not need to pay various modifications that creative work can make or distortion still in protection domain of the present utility model.
Claims (3)
1. a brickmaking machine of producing adobe for building comprises brick-clamping mechanical hand, brick mechanomotive force system and brick machine static-pressure system;
Described brick-clamping mechanical hand comprises dynamical system, control system and brick folding system, and described dynamical system comprises manipulator motor, manipulator oil pump, magnetic valve, high-pressure oil pipe and hydraulic motor; Described control system comprises control button and folder power oil top; Described brick folding system comprises the several piece clamping plate that are oppositely arranged, and with the folder power support arm that folder power oil top links to each other, folder power support arm links to each other with the folder power lead that passes clamping plate, and described hydraulic motor passes through chain-driving brick-clamping mechanical hand sliding motion;
Described brick mechanomotive force system comprises the dynamo-electric machine of brick, brick lubricating oil pump and oil pipe; Described brick machine static-pressure system comprises frame, mould compacting top, mould, operating grip, reversal valve, mode feeding apparatus, stripper and the hopper that is arranged on top, mould compacting top; The dynamo-electric machine of described brick drives the running of brick lubricating oil pump, and the brick lubricating oil pump is connected with reversal valve by oil pipe, and reversal valve carries out work by oil pipe domination mould compacting top, mode feeding apparatus and stripper.
2. brickmaking machine according to claim 1 is characterized in that, described control system also comprises lifting oil top, and described lifting oil top control manipulator slides at described guide post.
3. brickmaking machine according to claim 1 is characterized in that, described clamping plate inboard is provided with folder power bullet pad.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220480778 CN202742484U (en) | 2012-09-20 | 2012-09-20 | Brick making machine for producing brick blank for construction |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220480778 CN202742484U (en) | 2012-09-20 | 2012-09-20 | Brick making machine for producing brick blank for construction |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202742484U true CN202742484U (en) | 2013-02-20 |
Family
ID=47701930
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220480778 Expired - Fee Related CN202742484U (en) | 2012-09-20 | 2012-09-20 | Brick making machine for producing brick blank for construction |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202742484U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2014015645A1 (en) * | 2012-07-25 | 2014-01-30 | Wang Qingqi | Brick maker with brick-gripping mechanical hand driven by chain |
| CN109129837A (en) * | 2018-08-29 | 2019-01-04 | 芜湖文青机械设备设计有限公司 | A kind of production of cement brick and stripper apparatus |
-
2012
- 2012-09-20 CN CN 201220480778 patent/CN202742484U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2014015645A1 (en) * | 2012-07-25 | 2014-01-30 | Wang Qingqi | Brick maker with brick-gripping mechanical hand driven by chain |
| CN109129837A (en) * | 2018-08-29 | 2019-01-04 | 芜湖文青机械设备设计有限公司 | A kind of production of cement brick and stripper apparatus |
| CN109129837B (en) * | 2018-08-29 | 2020-05-12 | 南通市恒达机械制造有限公司 | Cement brick preparation and shedder |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130220 Termination date: 20130920 |