CN102862214B - High-pressure toilet moulding machine capable of producing ring and body together - Google Patents

High-pressure toilet moulding machine capable of producing ring and body together Download PDF

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CN102862214B
CN102862214B CN201210348847.XA CN201210348847A CN102862214B CN 102862214 B CN102862214 B CN 102862214B CN 201210348847 A CN201210348847 A CN 201210348847A CN 102862214 B CN102862214 B CN 102862214B
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machine
seat ring
cylinder
forming machine
seat
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CN102862214A (en
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王彦庆
吴萍萍
杜伟建
韩仕玖
董会东
刘中军
王凤敏
孙岩
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Huida Sanitary Ware Co Ltd
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Abstract

一种圈体同机生产的高压坐便成型机,属于卫生陶瓷生产设备技术领域,用于生产座便器产品,其技术方案是:它成型机单元和本体输送线,座圈输送线,PLC控制装置组成,成型机包括主框架,本体成型机,旋转移载机,座圈成型机,座圈升降移载机,多台成型机单元平行排列,两条输送线横贯所有成型机单元。本体成型机安装在主框架内部右侧,旋转移载机安装在主框架之外,位于本体成型机右侧,座圈成型机安装在主框架左侧的横梁上,座圈升降移载机安装在座圈成型机上方。本发明实现了座便器高压注浆时座圈与本体同机生产,变产或检修时不需整线停产,同时座圈可以自动脱模,提高了设备整体自动化水平。

A high-pressure toilet forming machine with rings produced by the same machine belongs to the technical field of sanitary ceramics production equipment and is used for producing toilet products. Its technical proposal is: the forming machine unit and the body conveying line, the seat ring conveying line, and PLC control The device consists of a forming machine including a main frame, a body forming machine, a rotary transfer machine, a seat ring forming machine, and a seat ring lifting transfer machine. Multiple forming machine units are arranged in parallel, and two conveying lines traverse all forming machine units. The body forming machine is installed on the right side inside the main frame, the rotary transfer machine is installed outside the main frame, on the right side of the body forming machine, the seat ring forming machine is installed on the beam on the left side of the main frame, and the seat ring lifting transfer machine is installed Above the seat ring forming machine. The invention realizes the simultaneous production of the seat ring and the body during high-pressure grouting of the toilet, and does not need to stop the production of the whole line when the production is changed or overhauled. At the same time, the seat ring can be automatically demoulded, which improves the overall automation level of the equipment.

Description

一种圈体同机生产的高压坐便成型机A high-pressure toilet seat molding machine that produces rings on the same machine

技术领域 technical field

本发明涉及一种座便器产品的高压注浆成型设备,属于卫生陶瓷生产设备技术领域。 The invention relates to high-pressure grouting molding equipment for toilet products, and belongs to the technical field of sanitary ceramic production equipment.

背景技术 Background technique

在卫生陶瓷生产中,座便器的本体和座圈由两条生产线分别生产,然后将座便器本体和座圈再汇集到一条输送线上粘接、修整。由于座圈成型设备为一台设备多套模型,因此每次换模型变产都需要整线停产,设备维修时同样存在上述问题,严重制约了设备产能的发挥。同时,座圈成型设备为手动脱模,需要专人完成此项工作。这种生产流程和生产设备已经不适应当前生产发展的需要,很有必要加以改进。 In the production of sanitary ceramics, the body and the seat of the toilet are produced separately by two production lines, and then the body and the seat of the toilet are assembled on a conveyor line for bonding and trimming. Since the seat ring forming equipment has multiple sets of models for one device, the entire line needs to be shut down every time the model is changed and the production is changed. The above problems also exist during equipment maintenance, which seriously restricts the production capacity of the equipment. At the same time, the seat ring forming equipment is manual demoulding, which requires a special person to complete this work. This kind of production process and production equipment is no longer suitable for the needs of current production development, and it is necessary to improve it.

发明内容 Contents of the invention

本发明所要解决的技术问题是提供一种圈体同机生产的高压坐便成型机,这种成型机采用单机单模、多机连线生产,座便器本体和座圈可以自动脱模,整个成型过程全部自动化。  The technical problem to be solved by the present invention is to provide a high-pressure toilet molding machine that produces the ring body on the same machine. This molding machine adopts single-machine single-mode and multi-machine connection production. The molding process is fully automated. the

解决上述技术问题的技术方案是: The technical scheme that solves the above-mentioned technical problem is:

一种圈体同机生产的高压坐便成型机,它由成型机单元、本体输送线,座圈输送线,PLC控制装置组成,成型机单元包括:主框架、本体成型机、旋转移载机、座圈成型机、座圈升降移载机;本体输送线安装在旋转移载机一侧的地面上,座圈输送线安装在主框架后部中上方,本体成型机安装在主框架内部右侧的地面上,旋转移载机安装在主框架之外,位于本体成型机右侧,座圈成型机安装在主框架左侧的横梁上,座圈升降移载机安装在座圈成型机上方。 A high-pressure toilet forming machine with ring body produced by the same machine, which is composed of a forming machine unit, a body conveying line, a seat ring conveying line, and a PLC control device. The forming machine unit includes: a main frame, a body forming machine, and a rotary transfer machine , seat ring forming machine, seat ring lifting and transferring machine; the main body conveying line is installed on the ground on one side of the rotating transfer machine, the seat ring conveying line is installed on the upper middle of the rear part of the main frame, and the main body forming machine is installed on the right side inside the main frame On the ground on the side, the rotary transfer machine is installed outside the main frame, on the right side of the main body forming machine, the seat ring forming machine is installed on the beam on the left side of the main frame, and the seat ring lifting transfer machine is installed above the seat ring forming machine.

上述圈体同机生产的高压坐便成型机,所述成型机单元为6-10台,它们平行排列,本体输送线和座圈输送线横贯所有成型机单元。 For the high-pressure toilet seat forming machine produced by the same ring body, there are 6-10 forming machine units, which are arranged in parallel, and the body conveying line and the seat circle conveying line traverse all forming machine units.

上述圈体同机生产的高压坐便成型机,所述的本体成型机由底座、铰链、下型开合模油缸、本体框架、下型推进板、下型推进板直线导轨、本体模型、侧型推进板、侧型滑轨、侧型锁、侧型开合气缸、抽芯机构、上型开合模油缸、上型导柱、上型推进板、上型气动锁、下型气动锁、倾斜油缸组成,底座位于设备底部,底座上方为本体框架,二者之间装有铰链,下型推进板安装在本体框架内部底层,通过下型推进板直线导轨与本体框架连接,下型推进板下方安装下型开合模油缸;侧型滑轨分别安装在本体框架两侧,侧型推进板位于侧型滑轨之上,为对称的两块,每块侧型推进板中央安装一个上下型锁紧油缸,侧型锁共四组,安装在侧型推进板上,左侧侧型锁外侧安装有侧型锁紧油缸,右侧侧型锁外侧安装有摆动气缸,左右侧型推进板上各安装有一个侧型开合模气缸;上型推进板位于本体框架内部上方,上面有两根上型导柱,中间是上型开合模油缸;上型推进板上对称安装有两组上型气动锁,下型推进板下方对称安装有两组下型气动锁。 The high-pressure toilet seat forming machine produced by the same machine as the above ring body, the body forming machine is composed of a base, a hinge, a lower mold opening and closing cylinder, a body frame, a lower mold pushing plate, a linear guide rail of the lower mold pushing plate, a body model, a side Type push plate, side slide rail, side lock, side opening and closing cylinder, core pulling mechanism, upper type opening and closing mold cylinder, upper type guide column, upper type pushing plate, upper type pneumatic lock, lower type pneumatic lock, The base is located at the bottom of the equipment, the upper part of the base is the body frame, and a hinge is installed between the two. The lower type push plate is installed on the bottom layer inside the body frame, connected with the body frame through the linear guide rail of the lower type push plate, and the lower type push plate The lower mold opening and closing cylinder is installed at the bottom; the side slide rails are respectively installed on both sides of the body frame, and the side push plates are located on the side slide rails, which are two symmetrical pieces, and an upper and lower push plate is installed in the center of each side push plate. Locking oil cylinders, four sets of side locks in total, installed on the side push plate, side lock oil cylinder is installed on the outside of the left side lock, swing cylinder is installed on the outside of the right side lock, left and right side push plates Each is equipped with a side mold opening and closing cylinder; the upper mold pushing plate is located above the body frame, and there are two upper mold guide columns on it, and the upper mold opening and closing cylinder is in the middle; two sets of upper molds are symmetrically installed on the upper mold pushing plate Pneumatic lock, two sets of lower type pneumatic locks are symmetrically installed under the lower type push plate.

上述圈体同机生产的高压坐便成型机,所述抽芯机构由抽芯安装座、抽芯油缸、抽芯滑座、两套抽芯气动锁组成,抽芯安装座位于本体框架外侧,抽芯油缸安装在抽芯滑座底部左端,右侧是抽芯滑座,抽芯气动锁安装在抽芯滑座内部两侧。 The high-pressure toilet seat forming machine produced by the same machine as the above-mentioned ring body, the core-pulling mechanism is composed of a core-pulling mounting seat, a core-pulling oil cylinder, a core-pulling slide seat, and two sets of core-pulling pneumatic locks, and the core-pulling mounting seat is located outside the body frame. The core-pulling cylinder is installed at the left end of the bottom of the core-pulling slide, the right side is the core-pulling slide, and the core-pulling pneumatic lock is installed on both sides inside the core-pulling slide.

上述圈体同机生产的高压坐便成型机,所述旋转移载机由轨道托架、180度摆动气缸、叉车油缸、移载机滑车、驱动电机、升降臂、叉车组成,轨道托架一端与本体框架固定,一端与地面固定,移载机滑车安装在轨道托架上,升降臂和叉车油缸安装在移载机滑车上,180度摆动气缸安装在升降臂上方,叉车安装在升降臂下方。 The high-pressure toilet seat molding machine produced by the same machine as the above-mentioned ring body, the rotary transfer machine is composed of a rail bracket, a 180-degree swing cylinder, a forklift cylinder, a transfer machine trolley, a drive motor, a lifting arm, and a forklift. One end of the rail bracket It is fixed with the body frame, one end is fixed with the ground, the transfer trolley is installed on the rail bracket, the lifting arm and the forklift cylinder are installed on the transfer trolley, the 180-degree swing cylinder is installed above the lifting arm, and the forklift is installed under the lifting arm .

上述圈体同机生产的高压坐便成型机,所述本体输送线由输送线框架、步进滑车、滑车轨道、拨叉、滑车驱动电机组成,滑车轨道在输送线框架内部,步进滑车在滑车轨道内部,拨叉共八组等分安装在步进滑车上方,滑车驱动电机安装在输送线框架上。 The high-pressure toilet seat molding machine produced by the same machine as the above-mentioned ring body, the body conveyor line is composed of a conveyor line frame, a stepping block, a block track, a shift fork, and a block drive motor, the block track is inside the conveyor line frame, and the step block is in the Inside the trolley track, a total of eight sets of shift forks are installed above the stepping trolley in equal parts, and the trolley drive motor is installed on the conveyor line frame.

上述圈体同机生产的高压坐便成型机,所述座圈成型机由机座、动板、座圈推进板、型压油缸、座圈模型组成,动板和推进板在机座内,动板与座圈升降移载机相连,推进板安放在机座上,型压油缸的缸筒与机座相连,型压油缸的活塞杆与推进板相连。 The high-pressure toilet seat forming machine produced by the same machine as the above-mentioned ring body, the seat ring forming machine is composed of a machine base, a moving plate, a seat ring pushing plate, a molding pressure cylinder, and a seat ring model, and the moving plate and the pushing plate are inside the machine base. The moving plate is connected with the lifting and transferring machine of the seat ring, the pushing plate is placed on the machine base, the cylinder barrel of the molding pressure cylinder is connected with the machine base, and the piston rod of the molding pressure oil cylinder is connected with the pushing plate.

上述圈体同机生产的高压坐便成型机,所述座圈升降移载机由动板吊架、升降移载机轨道、平移气缸、移载机小车、移载机导柱、升降油缸组成,升降移载机轨道安装在主框架后部中上方,移载机小车安装在升降移载机轨道上方,平移气缸的缸筒与主框架连接,平移气缸的活塞杆与移载机小车连接,移载机小车上方安装有两组移载机导柱和升降油缸,动板吊架位于移载机小车下方,移载机导柱和升降油缸活塞杆分别与其连接。 The high-pressure toilet seat forming machine produced by the same machine as the above-mentioned ring body, the seat ring lifting and transferring machine is composed of a moving plate hanger, a lifting and transferring machine track, a translation cylinder, a transferring machine trolley, a transferring machine guide column, and a lifting oil cylinder , the lifting and transferring machine track is installed on the upper middle of the rear part of the main frame, the transferring machine trolley is installed above the lifting and transferring machine track, the cylinder barrel of the translation cylinder is connected with the main frame, and the piston rod of the translation cylinder is connected with the transfer machine trolley, There are two sets of transfer machine guide columns and lifting cylinders installed above the transfer machine trolley, the movable plate hanger is located under the transfer machine trolley, and the transfer machine guide columns and lifting cylinder piston rods are respectively connected to it.

上述圈体同机生产的高压坐便成型机,所述座圈输送线为链条输送线,在每台座圈成型机对应部位安装有气缸阻挡器。 In the high-pressure toilet forming machine produced by the same ring body, the seat ring conveying line is a chain conveying line, and a cylinder stopper is installed at the corresponding part of each seat ring forming machine.

本发明的有益之处在于: The benefits of the present invention are:

本发明改变了传统的座便器本体和座圈由两条生产线分别生产,然后汇集的生产方式,采用单机单模、多机连线生产,座便器本体和座圈可以自动脱模,整个成型过程全部自动化。本发明实现了座便器高压注浆时座圈与本体同机生产,变产或检修时不需整线停产,提高了生产效率,具有显著的经济效益。 The present invention changes the traditional production mode in which the toilet body and the seat ring are produced separately by two production lines, and then assembled. It adopts single-machine, single-mode, and multi-machine connection production. The toilet body and seat ring can be automatically demoulded, and the entire molding process All automated. The invention realizes the simultaneous production of the seat ring and the body during the high-pressure grouting of the toilet, and does not need to stop the production of the whole line when the production is changed or overhauled, thereby improving the production efficiency and having remarkable economic benefits.

附图说明 Description of drawings

   图1是本发明的整体结构示意图; Figure 1 is a schematic diagram of the overall structure of the present invention;

图2是图1的俯视图; Fig. 2 is the top view of Fig. 1;

图3是图1的A-A剖视图; Fig. 3 is A-A sectional view of Fig. 1;

图4是图3的B-B剖视图。 Fig. 4 is a B-B sectional view of Fig. 3 .

图中标记如下:底座1、铰链2、下型开合模油缸3、本体框架4、下型推进板5、本体模型6、侧型推进板7、侧型锁8、抽芯安装座9、抽芯油缸10、抽芯滑座11、抽芯气动锁12、上型开合模油缸13、上型导柱14、上型推进板15、轨道托架16、180度摆动气缸17、叉车油缸18、移载机滑车19、驱动电机20、升降臂21、叉车22、本体输送线23、主框架24、升降油缸25、移载机导柱26、移载机小车27、平移气缸28、升降移载机轨道29、动板吊架30、动板31、机座32、座圈模型33、座圈推进板34、型压油缸35、座圈输送线36、座圈工装板37、倾斜油缸38、下型气动锁39、侧型开合模气缸40、上下型锁紧油缸41、侧型锁紧油缸42、上型气动锁43、摆动气缸44、下型推进板直线导轨45、侧型滑轨46、本体输送线框架47、滑车轨道48、步进滑车49、拨叉50、滑车驱动电机51、气缸阻挡器52、本体成型机53、旋转移载机54、座圈成型机55、座圈升降移载机56。 The markings in the figure are as follows: base 1, hinge 2, lower mold opening and closing cylinder 3, body frame 4, lower mold push plate 5, body model 6, side mold push plate 7, side mold lock 8, core pulling mounting seat 9, Core-pulling cylinder 10, core-pulling slide seat 11, core-pulling pneumatic lock 12, upper mold opening and closing cylinder 13, upper mold guide column 14, upper mold pushing plate 15, rail bracket 16, 180-degree swing cylinder 17, forklift cylinder 18. Transfer trolley 19, drive motor 20, lifting arm 21, forklift 22, main body conveying line 23, main frame 24, lifting cylinder 25, transfer guide column 26, transfer trolley 27, translation cylinder 28, lift Transfer machine track 29, moving plate hanger 30, moving plate 31, machine base 32, seat ring model 33, seat ring pushing plate 34, molding pressure cylinder 35, seat ring conveying line 36, seat ring tooling plate 37, tilting oil cylinder 38. Lower type pneumatic lock 39, side type mold opening and closing cylinder 40, upper and lower type locking cylinder 41, side type locking oil cylinder 42, upper type pneumatic lock 43, swing cylinder 44, lower type push plate linear guide 45, side type Slide rail 46, body transmission line frame 47, pulley track 48, stepping block 49, shift fork 50, block drive motor 51, cylinder blocker 52, body forming machine 53, rotary transfer machine 54, seat ring forming machine 55, Seat lifting transfer machine 56.

具体实施方式 Detailed ways

图中显示,本发明由8台独立的成型机单元和本体输送线23,座圈输送线36,PLC控制装置组成。 Shown in the figure, the present invention is made up of 8 independent forming machine units, body conveying line 23, seat ring conveying line 36, and PLC control device.

每个成型机单元包括:主框架24、本体成型机53、旋转移载机54、座圈成型机55、座圈升降移载机56。8台成型机单元在一条直线上平行排列,本体输送线23安装在旋转移载机54一侧的地面上,座圈输送线55安装在主框架24后部中上方,两条输送线横贯所有成型机单元,主框架44用H型钢制作,用于支撑本体成型和座圈成型设备。 Each forming machine unit includes: main frame 24, body forming machine 53, rotary transfer machine 54, seat ring forming machine 55, seat ring lifting transfer machine 56. Eight forming machine units are arranged in parallel on a straight line, and the main body is conveyed The line 23 is installed on the ground on one side of the rotary transfer machine 54, the seat ring conveying line 55 is installed in the middle and upper part of the main frame 24 rear, and the two conveying lines traverse all the forming machine units. The main frame 44 is made of H-shaped steel for Supports body forming and seat ring forming equipment.

图中显示,每个成型机的本体成型机53安装在主框架24内部右侧的地面上,旋转移载机54安装在主框架24之外,位于本体成型机53右侧,座圈成型机55安装在主框架24左侧的横梁上,座圈升降移载机56安装在座圈成型机55上方。 As shown in the figure, the body forming machine 53 of each forming machine is installed on the ground on the right side inside the main frame 24, the rotary transfer machine 54 is installed outside the main frame 24, and is located on the right side of the body forming machine 53, and the seat ring forming machine 55 is installed on the beam on the left side of the main frame 24, and the seat ring lifting transfer machine 56 is installed above the seat ring forming machine 55.

图中显示,本体成型机53由底座1、铰链2、下型开合模油缸3、本体框架4、下型推进板5、下型推进板直线导轨45、本体模型6、侧型推进板7、侧型滑轨46、侧型锁8、侧型开合模气缸40、抽芯机构、上型开合模油缸13、上型导柱14、上型推进板15、上型气动锁43、下型气动锁39、倾斜油缸38组成。 Shown in the figure, the body forming machine 53 is composed of a base 1, a hinge 2, a lower mold opening and closing cylinder 3, a body frame 4, a lower type push plate 5, a lower type push plate linear guide 45, a body model 6, and a side type push plate 7 , side type slide rail 46, side type lock 8, side type opening and closing mold cylinder 40, core pulling mechanism, upper type opening and closing mold oil cylinder 13, upper type guide post 14, upper type pushing plate 15, upper type pneumatic lock 43, Down type pneumatic lock 39, inclined oil cylinder 38 form.

底座1位于设备底部,底座1上方为本体框架4,二者之间装有铰链2。下型推进板5安装在本体框架4内部底层,通过下型推进板直线导轨45与本体框架4连接,下型推进板5下方安装下型开合模油缸3。 The base 1 is located at the bottom of the device, the top of the base 1 is a body frame 4, and a hinge 2 is installed between the two. The lower type push plate 5 is installed on the inner bottom of the body frame 4, and is connected with the body frame 4 by the lower type push plate linear guide 45, and the lower type push plate 5 below is installed with the lower type opening and closing mold oil cylinder 3.

侧型滑轨46分别安装在本体框架4两侧,侧型推进板7位于侧型滑轨46之上,为对称的两块,每块侧型推进板7中央安装一个上下型锁紧油缸41,侧型锁8共四组,安装在侧型推进板7上,左侧侧型锁外侧安装有侧型锁紧油缸42,右侧侧型锁外侧安装有摆动气缸44,左右侧型推进板上各安装有一个侧型开合模气缸40。 The side slide rails 46 are respectively installed on both sides of the body frame 4, and the side push plate 7 is located on the side slide rail 46, which are two symmetrical pieces, and an upper and lower locking cylinder 41 is installed in the center of each side push plate 7 , side type lock 8 altogether four groups, are installed on the side type push plate 7, side type lock oil cylinder 42 is installed on the outside of left side type lock, swing cylinder 44 is installed on the outside of right side type lock, left and right side type push plate A side mold opening and closing mold cylinder 40 is respectively installed on the top.

上型推进板15位于本体框架4内部上方,上面有两根上型导柱14,中间是上型开合模油缸13。上型推进板15上对称安装有两组上型气动锁43,下型推进板下方对称安装有两组下型气动锁39。 Upper type push plate 15 is positioned at body frame 4 inner tops, and two upper type guide pillars 14 are arranged above, and upper type opening and closing mold oil cylinder 13 is in the middle. Two groups of upper type pneumatic locks 43 are symmetrically installed on the upper type push plate 15, and two groups of lower type pneumatic locks 39 are symmetrically installed below the lower type push plate.

图中显示,抽芯机构由抽芯安装座9、抽芯油缸10、抽芯滑座11、两套抽芯气动锁12组成。抽芯安装座9位于本体框架4外侧,抽芯油缸10安装在抽芯滑座11底部左端,右侧是抽芯滑座,抽芯气动锁12安装在抽芯滑座11内部两侧。 As shown in the figure, the core-pulling mechanism is composed of a core-pulling mounting base 9, a core-pulling oil cylinder 10, a core-pulling slide 11, and two sets of core-pulling pneumatic locks 12. The core-pulling mounting seat 9 is located outside the body frame 4, the core-pulling oil cylinder 10 is installed at the bottom left end of the core-pulling slide 11, the right side is the core-pulling slide, and the core-pulling pneumatic lock 12 is installed on both sides inside the core-pulling slide 11.

 图中显示,旋转移载机54由轨道托架16、180度摆动气缸17、叉车油缸18、移载机滑车19、驱动电机20、升降臂21、叉车22组成。轨道托架16一端与本体框架4固定,一端与地面固定,移载机滑车19安装在轨道托架16上,升降臂21和叉车油缸18安装在移载机滑车19上,180度摆动气缸17安装在升降臂21]方,叉车22安装在升降臂21下方。 Shown in the figure, rotary transfer loader 54 is made up of track bracket 16, 180 degree swing cylinder 17, forklift oil cylinder 18, transfer loader tackle 19, drive motor 20, elevating arm 21, forklift 22. One end of the track bracket 16 is fixed to the body frame 4, and the other end is fixed to the ground. The loader trolley 19 is installed on the track bracket 16, the lifting arm 21 and the forklift cylinder 18 are installed on the loader tackle 19, and the 180-degree swing cylinder 17 Be installed on lifting arm 21] side, forklift 22 is installed on lifting arm 21 below.

图中显示,本体输送线23由本体输送线框架47、步进滑车49、滑车轨道48、拨叉50、滑车驱动电机51组成。滑车轨道48在本体输送线框架47内部,步进滑车49在滑车轨道48内部,拨叉50共八组等分安装在步进滑车49上方,滑车驱动电机51安装在本体输送线框架4上。 Show among the figure, body conveying line 23 is made up of body conveying line frame 47, stepping tackle 49, tackle track 48, shift fork 50, tackle drive motor 51. Tackle track 48 is inside body conveying wire frame 47, and stepping tackle 49 is inside tackle rail 48, and shift fork 50 altogether eight groups of equal divisions are installed on stepping tackle 49 tops, and tackle driving motor 51 is installed on body conveying wire frame 4.

图中显示,座圈成型机55由机座32、动板31、座圈推进板34、型压油缸35、座圈模型33组成。动板31和座圈推进板34在机座32内,其中,动板31与座圈升降移载机56相连,座圈推进板34安放在机座32上,型压油缸35的缸筒与机座相连,,型压油缸35的活塞杆与座圈推进板34相连。 As shown in the figure, the seat ring forming machine 55 is composed of a machine base 32, a moving plate 31, a seat ring pushing plate 34, a molding pressure cylinder 35, and a seat ring model 33. The moving plate 31 and the seat ring pushing plate 34 are in the machine base 32, wherein the moving plate 31 is connected with the seat ring lifting transfer machine 56, the seat ring pushing plate 34 is placed on the machine base 32, and the cylinder barrel of the molding oil cylinder 35 is connected with the The support links to each other, and the piston rod of the molding pressure oil cylinder 35 links to each other with the seat ring advancing plate 34.

图中显示,座圈升降移载机56由动板吊架30、升降移载机轨道29、平移气缸28、移载机小车27、移载机导柱26、升降油缸25组成。升降移载机轨道29安装在主框架24后部中上方,移载机小车27安装在升降移载机轨道29上方,平移气缸28的缸筒与主框架24连接,平移气缸28的活塞杆与移载机小车27连接,移载机小车27上方安装有两组移载机导柱26和升降油缸25,动板吊架30位于移载机小车27下方,移载机导柱26和升降油缸25活塞杆分别与其连接。 Shown in the figure, the seat ring lifting and transferring machine 56 is made up of moving plate hanger 30, lifting and transferring machine track 29, translation cylinder 28, transferring machine trolley 27, transferring machine guide column 26, and lifting oil cylinder 25. The lifting and transferring machine track 29 is installed on the middle top of the main frame 24 rear portion, and the moving machine trolley 27 is installed on the lifting and transferring machine track 29, the cylinder barrel of the translation cylinder 28 is connected with the main frame 24, and the piston rod of the translation cylinder 28 is connected with the main frame 24. The transfer machine trolley 27 is connected, two sets of transfer machine guide columns 26 and lifting cylinders 25 are installed above the transfer machine trolley 27, the moving plate hanger 30 is located under the transfer machine trolley 27, the transfer machine guide columns 26 and the lifting cylinder 25 piston rods are connected with it respectively.

图中显示,座圈输送线36为可积放的链条输送线,在每台座圈成型机55对应部位安装有气缸阻挡器52,用于定位座圈工装板37。 As shown in the figure, the seat ring conveying line 36 is a chain conveying line that can be accumulated, and a cylinder stopper 52 is installed at the corresponding position of each seat ring forming machine 55 for positioning the seat ring tooling plate 37 .

本发明的工作过程如下: Working process of the present invention is as follows:

(1)    合模。 (1) Close the mold.

旋转移载机54的叉车22处于本体输送线旋转移载机23方向下限位,本体成型机53和座圈成型机55同时启动合模程序,具体如下: The forklift 22 of the rotary transfer machine 54 is at the lower limit in the direction of the rotary transfer machine 23 on the main body conveying line, and the main body forming machine 53 and the seat ring forming machine 55 start the mold clamping procedure at the same time, as follows:

①本体成型机53合模过程: ①Closing process of body molding machine 53:

在程序控制下,侧型开合模气缸40前进,推动侧型推进板7闭合,到位后,侧型锁8关闭,上型开合模油缸13和下型开合模油缸3同时工作,上型下降、下型上升,上下型闭合到位后,上型气动锁43、下型气动锁39关闭,抽芯油缸10前进,推动抽芯滑座11及型芯前进直至到位,抽芯气动锁12关闭,完成设备闭合过程。设备全部闭合到位后侧型锁紧油缸42和上下型锁紧油缸41同时加压到压限,完成本体成型机整个合模过程。 Under the control of the program, the side mold opening and closing cylinder 40 advances, and the side mold pushing plate 7 is pushed to close. When it is in place, the side mold lock 8 is closed, and the upper mold opening and closing cylinder 13 and the lower mold opening and closing cylinder 3 work simultaneously. The type descends, the lower type rises, and after the upper and lower types are closed in place, the upper type pneumatic lock 43 and the lower type pneumatic lock 39 are closed, the core-pulling cylinder 10 advances, and the core-pulling slide 11 and the core are pushed forward until they are in place, and the core-pulling pneumatic lock 12 Close to complete the closing process of the device. After the equipment is fully closed and in place, the side-type locking oil cylinder 42 and the upper and lower type locking oil cylinders 41 are pressurized to the pressure limit at the same time, and the entire mold clamping process of the main body forming machine is completed.

②座圈成型机55合模过程: ② Mold clamping process of seat ring forming machine 55:

型压油缸35前进,推动座圈推进板34前进直至座圈模型闭合且达到压限。 The molding pressure oil cylinder 35 advances, and promotes the seat ring pushing plate 34 to advance until the seat ring model is closed and reaches the pressure limit.

(2)注浆。 (2) Grouting.

(3)开模。 (3) Open the mold.

注浆过程完成后,本体成型机(53)和座圈成型机(55)同时启动开模程序,具体如下: After the grouting process is completed, the body molding machine (53) and the seat ring molding machine (55) start the mold opening program at the same time, as follows:

①本体成型机(53)开模过程: ①Mold opening process of body forming machine (53):

整个过程与本体成型机合模过程相反,上型、下型和型芯开启后,侧型暂不开模,此时旋转移载机54的升降臂21带动叉车22上升,叉车22上放有工装板,叉车22上升到位后旋转180度,移载机滑车19及叉车22等在驱动电机20的驱动下前进到前限位,此时侧型推进板7开启、脱型,产品脱模到叉车22上的工装板之上,叉车22后退到初始位置,叉车22反向旋转180度,叉车22下降到下限位,工装板和产品落到本体输送线23上,完成整个开模过程。 The whole process is opposite to the mold closing process of the main body molding machine. After the upper mold, the lower mold and the core are opened, the side mold will not be opened temporarily. At this time, the lifting arm 21 of the rotary transfer machine 54 drives the forklift 22 to rise, and the forklift 22 is placed. The tooling plate and the forklift 22 are raised and rotated 180 degrees after being raised, and the loader tackle 19 and the forklift 22 are driven by the drive motor 20 to advance to the front limit position. On the tooling plate on the forklift 22, the forklift 22 retreats to the initial position, the forklift 22 reversely rotates 180 degrees, the forklift 22 descends to the lower limit, the tooling plate and the product fall on the body conveying line 23, and the whole mold opening process is completed.

②座圈成型机(55)开模过程: ②Mold opening process of seat ring forming machine (55):

型压油缸35后退,拉动座圈推进板34后退到位,产品留在动板31一侧的模型上,座圈升降移载机56的升降油缸25上升,带动动板吊架30和动板31及模型上升到上限位,动板31和模型翻转90度,模型朝下,平移气缸28推动移载机小车27到前限位,此时动板31及模型到达座圈输送线55的正上方,升降油缸25下降,动板31上模型内的产品底部距座圈工装板37为10mm左右的高度时停止下降,产品脱模到座圈工装板37上。座圈产品脱模后,升降油缸25上升,移载小车27返回到初始位置,动板31回转到竖直状态,升降油缸25下降,动板恢复到原位。 The molding pressure oil cylinder 35 retreats, pulls the seat ring pusher plate 34 to move back in place, and the product stays on the model on the side of the moving plate 31, and the lifting cylinder 25 of the seat ring lifting transfer machine 56 rises, driving the moving plate hanger 30 and the moving plate 31 And the model rises to the upper limit, the moving plate 31 and the model turn over 90 degrees, the model faces down, and the translation cylinder 28 pushes the transfer machine trolley 27 to the front limit. At this time, the moving plate 31 and the model reach the top of the seat ring conveying line , lifting oil cylinder 25 descends, and the bottom of the product in the model on the moving plate 31 stops descending when being about 10mm height from the seat ring tooling plate 37, and the product demoulding is on the seat ring tooling plate 37. After the seat ring product is demoulded, the lifting cylinder 25 rises, the transfer trolley 27 returns to the initial position, the moving plate 31 turns to a vertical state, the lifting cylinder 25 descends, and the moving plate returns to its original position.

(4)开始下一个合模及注浆过程。 (4) Start the next mold clamping and grouting process.

(5)座便器本体和座圈产品分别沿本体输送线23和座圈输送线36向前输送。 (5) The toilet body and seat products are conveyed forward along the body conveying line 23 and the seat conveying line 36 respectively.

Claims (9)

1.一种圈体同机生产的高压坐便成型机,其特征在于:它由成型机单元、本体输送线(23),座圈输送线(36),PLC控制装置组成,成型机单元包括:主框架(24)、本体成型机(53)、旋转移载机(54)、座圈成型机(55)、座圈升降移载机(56);本体输送线(23)安装在旋转移载机(54)一侧的地面上,座圈输送线(36)安装在主框架(24)后部中上方,本体成型机(53)安装在主框架(24)内部右侧的地面上,旋转移载机(54)安装在主框架(24)之外,位于本体成型机(53)右侧,座圈成型机(55)安装在主框架(24)左侧的横梁上,座圈升降移载机(56)安装在座圈成型机(55)上方。 1. A high-pressure toilet seat molding machine produced by the same ring body is characterized in that: it is composed of a molding machine unit, a body conveying line (23), a seat ring conveying line (36), and a PLC control device. The molding machine unit includes : main frame (24), body molding machine (53), rotary transfer machine (54), seat ring forming machine (55), seat ring lifting transfer machine (56); body conveying line (23) is installed on the rotary transfer On the ground on one side of the carrier (54), the seat ring delivery line (36) is installed on the middle and upper part of the main frame (24) rear, and the body forming machine (53) is installed on the ground on the right side inside the main frame (24), The rotary transfer machine (54) is installed outside the main frame (24), on the right side of the body forming machine (53), the seat ring forming machine (55) is installed on the crossbeam on the left side of the main frame (24), and the seat ring lifts The transfer machine (56) is installed above the seat ring forming machine (55). 2.根据权利要求1所述的圈体同机生产的高压坐便成型机,其特征在于:所述成型机单元为6-10台,它们平行排列,本体输送线(23)和座圈输送线(36)横贯所有成型机单元。 2. The high-pressure toilet seat forming machine produced by the ring body on the same machine according to claim 1, characterized in that: the forming machine units are 6-10 units, which are arranged in parallel, and the body conveying line (23) and the seat ring convey Line (36) traverses all former units. 3.根据权利要求2所述的圈体同机生产的高压坐便成型机,其特征在于:所述本体成型机(53)由底座(1)、铰链(2)、下型开合模油缸(3)、本体框架(4)、下型推进板(5)、下型推进板直线导轨(45)、本体模型(6)、侧型推进板(7)、侧型滑轨(46)、侧型锁(8)、侧型开合模气缸(40)、抽芯机构,上型开合模油缸(13)、上型导柱(14)、上型推进板(15)、上型气动锁(43)、下型气动锁(39)、倾斜油缸 (38)组成,底座(1)位于设备底部,底座上方为本体框架(4),二者之间装有铰链(2),下型推进板(5)安装在本体框架(4)内部底层,通过下型推进板直线导轨(45)与本体框架(4)连接,下型推进板(5)下方安装下型开合模油缸(3);侧型滑轨(46)分别安装在本体框架(4)两侧,侧型推进板(7)位于侧型滑轨(46)之上,为对称的两块,每块侧型推进板(7)中央安装一个上下型锁紧油缸(41),侧型锁(8)共四组,安装在侧型推进板(7)上,左侧侧型锁外侧安装有侧型锁紧油缸(42),右侧侧型锁外侧安装有摆动气缸(44),左右侧型推进板上各安装有一个侧型开合模气缸(40);上型推进板(15)位于本体框架(4)内部上方,上面有两根上型导柱(14),中间是上型开合模油缸(13);上型推进板(15)上对称安装有两组上型气动锁(43),下型推进板下方对称安装有两组下型气动锁(39)。 3. The high-pressure toilet seat molding machine produced by the ring body on the same machine according to claim 2, characterized in that: the body molding machine (53) is composed of a base (1), a hinge (2), and a lower mold opening and closing cylinder (3), body frame (4), lower type push plate (5), lower type push plate linear guide (45), body model (6), side type push plate (7), side type slide rail (46), Side lock (8), side mold opening and closing cylinder (40), core pulling mechanism, upper mold opening and closing cylinder (13), upper mold guide post (14), upper mold pushing plate (15), upper mold pneumatic lock (43), lower type pneumatic lock (39), and tilting oil cylinder (38), the base (1) is located at the bottom of the equipment, the upper part of the base is the body frame (4), and a hinge (2) is installed between the two, the lower type The push plate (5) is installed on the inner bottom layer of the body frame (4), and is connected with the body frame (4) through the linear guide rail (45) of the bottom type push plate (4), and the bottom mold opening and closing cylinder (3 ); the side slide rails (46) are installed on both sides of the body frame (4) respectively, and the side push plate (7) is located on the side slide rail (46), which are two symmetrical pieces, and each side push plate (7) An up and down type locking oil cylinder (41) is installed in the center, and there are four groups of side type locks (8), which are installed on the side type pushing plate (7), and side type locking oil cylinders ( 42), a swing cylinder (44) is installed on the outside of the right side type lock, and a side type opening and closing mold cylinder (40) is respectively installed on the left and right side type push plates; the upper type push plate (15) is located on the body frame (4) On the top of the interior, there are two upper-type guide pillars (14) on it, and the upper-type mold opening and closing cylinder (13) in the middle; two sets of upper-type pneumatic locks (43) are symmetrically installed on the upper-type push plate (15), and the lower-type pusher Two groups of lower type pneumatic locks (39) are symmetrically installed below the plate. 4.根据权利要求3所述的圈体同机生产的高压坐便成型机,其特征在于:所述抽芯机构由抽芯安装座(9)、抽芯油缸(10)、抽芯滑座(11)、两套抽芯气动锁(12)组成,抽芯安装座(9)位于本体框架(4)外侧,抽芯油缸(10)安装在抽芯滑座(11)底部左端,右侧是抽芯滑座,抽芯气动锁(12)安装在抽芯滑座(11)内部两侧。 4. The high-pressure toilet seat molding machine produced by the ring body on the same machine according to claim 3, characterized in that: the core-pulling mechanism consists of a core-pulling mounting seat (9), a core-pulling oil cylinder (10), and a core-pulling slide (11), composed of two sets of core-pulling pneumatic locks (12), the core-pulling mounting seat (9) is located outside the body frame (4), and the core-pulling oil cylinder (10) is installed at the left end and right side of the bottom of the core-pulling slide seat (11) It is a core-pulling slide seat, and the core-pulling pneumatic lock (12) is installed on both sides inside the core-pulling slide seat (11). 5.根据权利要求4所述的圈体同机生产的高压坐便成型机,其特征在于:所述旋转移载机(54)由轨道托架(16)、180度摆动气缸(17)、叉车油缸(18)、移载机滑车(19)、驱动电机(20)、升降臂(21)、叉车(22)组成,轨道托架(16)一端与本体框架(4)固定,一端与地面固定,移载机滑车(19)安装在轨道托架(16)上,升降臂(21)和叉车油缸(18)安装在移载机滑车(19)上,180度摆动气缸(17)安装在升降臂(21)上方,叉车(22)安装在升降臂(21)下方。 5. The high-pressure toilet seat forming machine produced by the ring body on the same machine according to claim 4, characterized in that: the rotary transfer machine (54) is composed of a rail bracket (16), a 180-degree swing cylinder (17), Forklift cylinder (18), loader tackle (19), drive motor (20), lifting arm (21), forklift (22), one end of the rail bracket (16) is fixed to the body frame (4), and one end is connected to the ground Fixed, the loader trolley (19) is installed on the rail bracket (16), the lifting arm (21) and the forklift cylinder (18) are installed on the loader tackle (19), and the 180-degree swing cylinder (17) is installed on the Above the lifting arm (21), the forklift (22) is installed below the lifting arm (21). 6.根据权利要求5所述的圈体同机生产的高压坐便成型机,其特征在于:所述本体输送线(23)由本体输送线框架(47)、步进滑车(49)、滑车轨道(48)、拨叉(50)、滑车驱动电机(51)组成,滑车轨道(48)在本体输送线框架(47)内部,步进滑车(49)在滑车轨道(48)内部,拨叉(50)共八组等分安装在步进滑车(49)上方,滑车驱动电机(51)安装在本体输送线框架(4)上。 6. The high-pressure toilet seat molding machine produced by the coil body on the same machine according to claim 5, characterized in that: the body conveying line (23) consists of a body conveying line frame (47), a stepping block (49), a block Track (48), shift fork (50), pulley drive motor (51) is formed, and pulley track (48) is inside body conveying line frame (47), and stepping pulley (49) is inside pulley track (48), and shift fork (50) eight groups of equal divisions are installed on the stepping block (49) top, and the block drive motor (51) is installed on the body transmission line frame (4). 7.根据权利要求6所述的圈体同机生产的高压坐便成型机,其特征在于:所述座圈成型机(55)由机座(32)、动板(31)、座圈推进板(34)、型压油缸(35)座圈模型(33)组成,动板(31)和座圈推进板(34)在机座(32)内,动板(31)与座圈升降移载机(56)相连,座圈推进板(34)安放在机座(32)上,型压油缸(35)的缸筒与机座相连,型压油缸(35)的活塞杆与座圈推进板(34)相连。 7. The high-pressure toilet seat forming machine produced by the ring body on the same machine according to claim 6, characterized in that: the seat ring forming machine (55) is propelled by the machine base (32), the moving plate (31), and the seat ring Plate (34), molding cylinder (35) seat ring model (33), the moving plate (31) and the seat ring pushing plate (34) are in the machine base (32), the moving plate (31) and the seat ring lift and move The loader (56) is connected, the seat ring pusher plate (34) is placed on the machine base (32), the cylinder barrel of the molding pressure cylinder (35) is connected with the machine base, and the piston rod of the molding pressure oil cylinder (35) and the seat ring push Plate (34) is connected. 8.根据权利要求7所述的圈体同机生产的高压坐便成型机,其特征在于:所述座圈升降移载机(56)由动板吊架(30)、升降移载机轨道(29)、平移气缸(28)、移载机小车(27)、移载机导柱(26)、升降油缸(25)组成,升降移载机轨道(29)安装在主框架(24)后部中上方,移载机小车(27)安装在升降移载机轨道(29)上方,平移气缸(28)的缸筒与主框架(24)连接,平移气缸(28)的活塞杆与移载机小车(27)连接,移载机小车上方安装有两组移载机导柱(26)和升降油缸(25),动板吊架(30)位于移载机小车(27)下方,移载机导柱(26)和升降油缸(25)活塞杆分别与其连接。 8. The high-pressure toilet seat forming machine produced by the ring body on the same machine according to claim 7, characterized in that: the seat ring lifting and transferring machine (56) is composed of a moving plate hanger (30), a lifting and transferring machine track (29), translational cylinder (28), transfer machine trolley (27), transfer machine guide column (26), lifting oil cylinder (25), the lifting transfer machine track (29) is installed behind the main frame (24) In the upper middle of the part, the transfer machine trolley (27) is installed above the lifting transfer machine track (29), the cylinder barrel of the translation cylinder (28) is connected with the main frame (24), and the piston rod of the translation cylinder (28) is connected with the transfer The transfer machine trolley (27) is connected, two sets of transfer machine guide columns (26) and lifting cylinders (25) are installed above the transfer machine trolley, and the moving plate hanger (30) is located under the transfer machine trolley (27). Machine guide post (26) and lifting oil cylinder (25) piston rod are connected with it respectively. 9.根据权利要求8所述的圈体同机生产的高压坐便成型机,其特征在于:所述的座圈输送线(36)为链条输送线,在每台座圈成型机(55)对应部位安装有气缸阻挡器(52)。 9. The high-pressure toilet seat forming machine produced by the ring body on the same machine according to claim 8, characterized in that: the seat ring conveying line (36) is a chain conveying line, and each seat ring forming machine (55) corresponds to The position is equipped with a cylinder stopper (52).
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CN105538478B (en) * 2016-01-18 2017-11-28 惠达卫浴股份有限公司 A kind of turnover high pressure Buffer for seat of closet forming machine
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CN105818261B (en) * 2016-05-24 2017-11-14 唐山贺祥机电股份有限公司 Ring support just high-pressure molding system is glued in Combined automatic lift mould
CN106625996B (en) * 2016-12-01 2019-05-24 九牧厨卫股份有限公司 A kind of mold clamping and demoulding method of all-inclusive one-piece toilet body mold

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