CN210633847U - Rotary station type core mould vibration pipe making machine - Google Patents
Rotary station type core mould vibration pipe making machine Download PDFInfo
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- CN210633847U CN210633847U CN201920828828.4U CN201920828828U CN210633847U CN 210633847 U CN210633847 U CN 210633847U CN 201920828828 U CN201920828828 U CN 201920828828U CN 210633847 U CN210633847 U CN 210633847U
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Abstract
The utility model discloses a rotary station type core mould vibration pipe making machine, which comprises a frame, a lifting mechanism, a rotating mechanism, a feeding mechanism, a rolling disc, an outer mould and an inner mould, and also comprises a cleaning mechanism, wherein cleaning brushes are fixedly connected with the two sides of the cleaning mechanism; the lifting mechanism is a hydraulic lifting mechanism, the hydraulic lifting mechanism comprises a hydraulic rod, a hydraulic station and an operating rod, and the hydraulic station and the hydraulic rod are connected with the operating rod through a hydraulic valve block; the hydraulic lifting mechanism comprises a first hydraulic lifting mechanism, a second hydraulic lifting mechanism and a third hydraulic lifting mechanism; the rack comprises a fixed frame, a first movable frame and a second movable frame; be provided with the vibration plug in the centre form, be equipped with a plurality of stations on the rotary mechanism, be provided with the preformed hole on every station, the external mold is placed on the preformed hole. The utility model provides a production technological problem that traditional handicraft can't be solved, realized production automation and high efficiency, great improvement production efficiency.
Description
Technical Field
The utility model belongs to the tubulation equipment field of concrete structure pipeline specifically is a rotatory station formula mandrel vibration tuber.
Background
At present, most concrete product factories generally adopt a roll hanging process, a centrifugal process, a vibration table process, a radial extrusion process and a core mold vibration process when producing reinforced concrete drain pipe products. Because the concrete mixing plant is adopted to produce concrete, the requirements of adopting the radial extrusion process and the core mould vibration process to produce the reinforced drain pipe are more and more common, the production efficiency is improved, and the yield is increased. In the prior art, the radial extruder is used for producing the concrete reinforced pipe with the diameter of 300-1500 mm, which has the characteristic of high production efficiency, but the radial extruder belongs to an extrusion forming process, so that the concrete cannot be liquefied, and the anti-permeability quality of the reinforced concrete pipe is not as good as that of the reinforced concrete pipe manufactured by a core mould vibration forming process. Meanwhile, the radial extrusion process has high requirements on the steel bar framework, the verticality of the framework in the die in welding quality is high regardless of the using amount of steel bars, and the steel bar framework is partially distorted to generate cracks to influence the impermeability of the pipeline. The radial extrusion investment is large, the power consumption is high, the later maintenance cost is increased, and the problem that the radial extrusion process cannot be avoided is solved. The original equipment for producing the reinforced concrete drain pipe with the diameter of 300-1500 mm by the core mold vibration process discharges materials in a cavity formed by combining an inner mold and an outer mold, and a small-caliber pipe of the reinforced concrete has small discharging space due to thin pipe wall, so that the equipment is an important reason for low efficiency of the machine. In addition, a core mold vibration process is used for producing the reinforced concrete drain pipe with the diameter of 300-1500 mm, and an instant pipe making machine is used for molding, demolding and transporting. Wet concrete tends to deform, bend, collapse and deform.
Patent CN 105500519A discloses a rise core rotation vibration extrusion forming tuber, it adopts the automatic core mode of going up and down to provide an centre form, the external mold adopts special fork truck demoulding mechanism to open and shut the mould fast, and adopt rotary platform to take one's place fast the external mold, the rise core rotation vibration extrusion forming tuber that improves production efficiency, die carrier and rolling mechanism all slide from top to bottom through the introduction group in it, work efficiency is not high, in addition also do not have the process of cleaning, modifying the intraductal wall in the course of working, cause the not high quality of product.
SUMMERY OF THE UTILITY MODEL
For solving above current problem, the utility model provides a rotatory station formula mandrel vibration tuber. The utility model discloses a following technical scheme realizes.
A rotary station type core mould vibration pipe making machine comprises a rack, a lifting mechanism, a rotating mechanism, a feeding mechanism, a rolling disc, an outer mould and an inner mould, and further comprises a cleaning mechanism, wherein cleaning brushes are fixedly connected to two sides of the cleaning mechanism; the lifting mechanism is a hydraulic lifting mechanism, the hydraulic lifting mechanism comprises a hydraulic rod, a hydraulic station and an operating rod, and the hydraulic station and the hydraulic rod are connected with the operating rod through a hydraulic valve block; the hydraulic lifting mechanism comprises a first hydraulic lifting mechanism, a second hydraulic lifting mechanism and a third hydraulic lifting mechanism; the rack comprises a fixed frame, a first movable frame and a second movable frame; the fixed frame is fixedly arranged at the top of the rotating mechanism, the feeding mechanism is fixedly connected to the top of the fixed frame, the first movable frame is fixedly connected to the middle of the fixed frame through the first hydraulic lifting mechanism, and the grinding disc is fixedly connected to the bottom of the first movable frame; one side of the fixed frame is fixedly connected with the cleaning structure through the second hydraulic lifting mechanism; the top of the second movable frame is fixedly connected with the inner die, a vibration mandrel is arranged in the inner die, and the periphery of the fixed frame is fixedly connected with the third hydraulic lifting mechanism; the rotary mechanism is provided with a plurality of stations, each station is provided with a reserved hole, and the outer die is placed on the reserved holes.
Preferably, the fixing frame is arranged on the top of the outer die.
Preferably, a hydraulic rod in the first hydraulic lifting mechanism is a first hydraulic rod, the bottom of the first hydraulic rod is fixedly connected to the fixed frame, and the top of the first hydraulic rod is fixedly connected to the first movable frame.
Preferably, a hydraulic rod in the second hydraulic lifting mechanism is a second hydraulic rod, the second hydraulic rod is further synchronously provided with a guide rod, and the guide rod is vertically arranged.
Preferably, a hydraulic rod in the third hydraulic lifting mechanism is a third hydraulic rod, and one side of the third hydraulic rod is fixedly connected with the second movable frame; a second rotating part is arranged on the second movable frame, the second rotating part is fixedly connected with the inner mold, and material stirring discs are arranged on two sides of the top of the inner mold; the third hydraulic rod is arranged below the rotating mechanism.
Preferably, the stations on the rotating mechanism comprise a pipe making station and a plurality of modification stations.
Preferably, the center hole of the grinding disc, the preformed hole of the pipe making station and the center of the inner die are positioned on the same straight line; and the up-down movable central line of the second hydraulic lifting mechanism is superposed with the center of the dressing station.
Preferably, a plurality of positioning devices are arranged on the rotating mechanism.
Preferably, the two sides of the outer mold are fixedly connected with the connecting parts with the protrusions.
Preferably, the fixed frame is provided with an operating platform, and the operating rod is arranged on the operating platform.
The utility model has the advantages that:
the utility model relates to a be provided with clearance mechanism in rotatory station formula mandrel vibration tuber's the frame, can once accomplish the shaping and the clearance and the decoration of reinforced concrete pipe on the make-up machine, saved transportation and manpower, solved the production technological problem that traditional handicraft can't solve. The production automation and the high efficiency are realized, and the production efficiency is greatly improved.
The utility model relates to an elevating system among rotatory station formula mandrel vibration tuber all adopts hydraulic lifting system, convenient operation. The mount sets up at the external mold top, makes things convenient for operating personnel to pour the in-process at cement pipe and monitors at any time, has improved production efficiency.
Drawings
Fig. 1 is a front view of the structure of embodiment 1 of the present invention;
fig. 2 is a structural side view of embodiment 2 of the present invention.
Wherein: 1. a frame; 101. a fixed mount; 102. a first movable frame; 103. a second movable frame; 2. a lifting mechanism; 201. a first hydraulic lifting mechanism; 202. a second hydraulic lifting mechanism; 203. a third hydraulic lifting mechanism; 3. a rotation mechanism; 301. a pipe making station; 302. a finishing station; 4. a feeding mechanism; 5. rolling the disc; 6. an outer mold; 7. an inner mold; 8. a cleaning mechanism; 9. an operation platform.
Detailed Description
The technical solution of the present invention will be described in more detail and fully with reference to the accompanying drawings.
A rotary station type core mould vibration pipe making machine comprises a rack 1, a lifting mechanism 2, a rotary mechanism 3, a feeding mechanism 4, a rolling disc 5, an outer mould 6, an inner mould 7 and a cleaning mechanism 8, wherein cleaning brushes are fixedly connected to two sides of the cleaning mechanism 8; the lifting mechanism 2 is a hydraulic lifting mechanism, the hydraulic lifting mechanism comprises a hydraulic rod, a hydraulic station and an operating rod, and the hydraulic station and the hydraulic rod are connected with the operating rod through a hydraulic valve block; the hydraulic lifting mechanism comprises a first hydraulic lifting mechanism 201, a second hydraulic lifting mechanism 202 and a third hydraulic lifting mechanism 203; the rack 1 comprises a fixed frame 101, a first movable frame 102 and a second movable frame 103; the fixed frame 101 is fixedly arranged at the top of the rotating mechanism 3, the feeding mechanism 4 is fixedly connected to the top of the fixed frame 101, the first movable frame 102 is fixedly connected to the middle of the fixed frame 101 through the first hydraulic lifting mechanism 201, and the rolling disc 5 is fixedly connected to the bottom of the first movable frame 102; the cleaning structure 8 is fixedly connected to one side of the fixed frame 101 through the second hydraulic lifting mechanism 202; the top of the second movable frame 103 is fixedly connected with the inner die 7, a vibration mandrel is arranged in the inner die 7, and the periphery of the fixed frame 101 is fixedly connected with the third hydraulic lifting mechanism 203; the rotary mechanism 3 is provided with a plurality of stations, each station is provided with a reserved hole, and the outer die 6 is placed on the reserved holes. The stations on the rotating mechanism comprise a pipe making station and a plurality of modification stations. The fixed frame 101 is provided with an operating platform 9, and the operating rod is arranged on the operating platform 9.
In specific embodiment 1, a rotary station type core mold vibration pipe making machine includes a frame 1, a lifting mechanism 2, a rotating mechanism 3, a feeding mechanism 4, a rolling disc 5, an outer mold 6, an inner mold 7, and a cleaning mechanism 8. The lifting mechanism 2 is a hydraulic lifting mechanism, the hydraulic lifting mechanism comprises a hydraulic rod, a hydraulic station and an operating rod, and the hydraulic station and the hydraulic rod are connected with the operating rod through a hydraulic valve block. The hydraulic lifting mechanism comprises a first hydraulic lifting mechanism 201, a second hydraulic lifting mechanism 202 and a third hydraulic lifting mechanism 203; the rack 1 includes a fixed frame 101, a first movable frame 102, and a second movable frame 103.
The fixed frame 101 is fixedly arranged at the top of the rotating mechanism 3, the feeding mechanism 4 is fixedly connected to the top of the fixed frame 101, the first movable frame 102 is fixedly connected to the middle of the fixed frame 101 through a first hydraulic lifting mechanism 201, and the rolling disc 5 is fixedly connected to the bottom of the first movable frame 102. The hydraulic rod in the first hydraulic lifting mechanism 201 is a first hydraulic rod, the bottom of the first hydraulic rod is fixedly connected to the fixed frame 101, and the top of the first hydraulic rod is fixedly connected to the first movable frame 102. The grinding disc 5 can move up and down under the action of the first hydraulic lifting mechanism to finish grinding the pipe orifice.
One side of the fixing frame 101 is fixedly connected with a cleaning structure 8 through the second hydraulic lifting mechanism 202, two sides of the cleaning structure 8 are fixedly connected with cleaning brushes, the cleaning brushes can enter the inner wall of the cement pipe of the modification station 302 to move up and down under the driving of the second hydraulic lifting mechanism 202 for cleaning and modifying, and the inner wall of the cleaned cement pipe is smooth.
The top of the second movable frame 103 is fixedly connected with an inner die 7, a vibration core rod is arranged in the inner die 7, and material stirring discs are fixedly connected to two sides of the top of the inner die; the periphery of the fixed frame 101 is fixedly connected with a third hydraulic lifting mechanism 203, a hydraulic rod in the third hydraulic lifting mechanism 203 is a third hydraulic rod, one side of the third hydraulic rod is fixedly connected with the second movable frame 103, a second rotating part is arranged on the second movable frame, and an inner mold 7 is fixedly connected on the second rotating part; the third hydraulic lever is disposed below the rotary mechanism 3. The rotating mechanism 3 is provided with two stations, each station is provided with a reserved hole, the outer die 6 is placed on the reserved hole, the two sides of the outer die are fixedly connected with protruding connecting parts, the connecting parts are located at the upper positions of the middle parts of the outer dies, and a forklift is convenient to convey a finished product pipe on the modification station 302 and the outer dies to a maintenance area together through the connecting parts for demolding. The stations on the rotating mechanism 3 comprise a pipe making station 301 and a modification station, wherein the center hole of the rolling disc 5, the preformed hole of the pipe making station 301 and the center of the inner die 7 are positioned on the same straight line; the upper and lower movable centerlines of the second hydraulic lift mechanism 202 coincide with the center of the dressing station 302.
The fixing frame 101 is arranged at the top of the outer die, the operating table 9 is arranged on the fixing frame 101, the fixing frame can be connected with the ground through steps, operation personnel can conveniently go up and down the machine frame, and due to the fact that the fixing frame is arranged at the top of the outer die 6, the operation personnel can conveniently monitor the concrete pouring pipe body at any time in the pipe manufacturing process. The operation table 9 is fixedly provided with a vibration motor switch of a vibration core rod, a cleaning mechanism motor switch, a feeding mechanism power switch, a rotating mechanism power switch, a first hydraulic lifting mechanism operation rod, a second hydraulic lifting mechanism operation rod and a third hydraulic lifting mechanism operation rod.
The rotating mechanism 3 is horizontally arranged at the position flush with the ground, two positioning devices are arranged on the rotating mechanism, and the third hydraulic lifting mechanism 203 is fixedly arranged on the underground part.
The specific using process is as follows: an operator opens a power switch of the rotating mechanism 3, so that the outer mold on the pipe making station 301 rotates to a position right below the rolling mold, the power supply of the rotating mechanism 3 is closed, the operating rod of the first hydraulic lifting mechanism 201 is operated to enable the annual sub-plate 5 to move downwards and be clamped into the top of the outer mold, the power switch of the feeding structure and the operating rod of the third hydraulic lifting mechanism 203 are opened, the concrete is conveyed into the outer mold 6 by the feeding structure, the inner mold 7 is driven by the third hydraulic lifting mechanism 203 to upwards enter the outer mold 6, the inner mold 7 ascends while rotating, and the material stirring plate on the top of the inner mold enables the concrete entering the inner mold cavity and the outer mold cavity to be uniformly and densely distributed so as not to be accumulated on the top end of. And (5) manufacturing a pipe body, closing a power switch of the feeding structure, and adjusting the operating rod of the third hydraulic lifting mechanism 203 to a stop position. The operating rod of the first hydraulic lifting mechanism 201 is opened, the rolling disc 5 is lifted, meanwhile, the power switch of the rotating mechanism is turned on, the outer die of the pipe manufacturing station is adjusted to the modification station, and modification of the manufactured pipe body and pouring of a new cement pipe can be simultaneously carried out. The operating rod of the second hydraulic lifting mechanism 202 is started to enable the cleaning mechanism 8 to enter the bottom of the pipe body, the power switch of the cleaning mechanism is turned on, the second lifting mechanism 202 is adjusted to move upwards at the same time, and the cleaning mechanism can clean the inside of the pipe body while lifting. After cleaning, the transportation forklift can transport the finished product pipe and the outer die to a maintenance area together through the connecting parts at the two sides of the outer die 6 for demoulding. After demolding, the outer die provided with the steel reinforcement framework is conveyed to a station by a forklift, and then the actions are repeated.
It is clear that the described embodiment is only one embodiment of the invention, not all embodiments. Based on the embodiments in the present invention, all other implementations obtained by those skilled in the art without creative efforts belong to the protection scope of the present invention.
Claims (10)
1. The utility model provides a rotatory station formula mandrel vibration tuber, includes frame, elevating system, rotary mechanism, feed mechanism, grinds pressure dish, external mold and centre form, its characterized in that:
the pipe making machine further comprises a cleaning mechanism, and cleaning brushes are fixedly connected to two sides of the cleaning mechanism; the lifting mechanism is a hydraulic lifting mechanism, the hydraulic lifting mechanism comprises a hydraulic rod, a hydraulic station and an operating rod, and the hydraulic station and the hydraulic rod are connected with the operating rod through a hydraulic valve block; the hydraulic lifting mechanism comprises a first hydraulic lifting mechanism, a second hydraulic lifting mechanism and a third hydraulic lifting mechanism;
the rack comprises a fixed frame, a first movable frame and a second movable frame; the fixed frame is fixedly arranged at the top of the rotating mechanism, the feeding mechanism is fixedly connected to the top of the fixed frame, the first movable frame is fixedly connected to the middle of the fixed frame through the first hydraulic lifting mechanism, and the grinding disc is fixedly connected to the bottom of the first movable frame; one side of the fixed frame is fixedly connected with the cleaning mechanism through the second hydraulic lifting mechanism; the top of the second movable frame is fixedly connected with the inner die, a vibration mandrel is arranged in the inner die, and the periphery of the fixed frame is fixedly connected with the third hydraulic lifting mechanism;
the rotary mechanism is provided with a plurality of stations, each station is provided with a reserved hole, and the outer die is placed on the reserved holes.
2. A rotary station core mold vibration pipe making machine according to claim 1, wherein: the fixing frame is arranged on the top of the outer die.
3. A rotary station core mold vibration pipe making machine according to claim 1, wherein: the hydraulic rod in the first hydraulic lifting mechanism is a first hydraulic rod, the bottom of the first hydraulic rod is fixedly connected to the fixed frame, and the top of the first hydraulic rod is fixedly connected with the first movable frame.
4. A rotary station core mold vibration pipe making machine according to claim 1, wherein: and a hydraulic rod in the second hydraulic lifting mechanism is a second hydraulic rod, and the second hydraulic rod is also synchronously provided with a guide rod which is vertically arranged.
5. A rotary station core mold vibration pipe making machine according to claim 1, wherein: a hydraulic rod in the third hydraulic lifting mechanism is a third hydraulic rod, one side of the third hydraulic rod is fixedly connected with the second movable frame, a second rotating part is arranged on the second movable frame, the second rotating part is fixedly connected with the inner mold, and material stirring discs are arranged on two sides of the top of the inner mold; the third hydraulic rod is arranged below the rotating mechanism.
6. A rotary station core mold vibration pipe making machine according to claim 1, wherein: the stations on the rotating mechanism comprise a pipe making station and a plurality of modification stations.
7. A rotary station core mold vibration pipe making machine according to claim 6, wherein: the center hole of the grinding disc, the preformed hole of the pipe making station and the center of the inner die are positioned on the same straight line; and the up-down movable central line of the second hydraulic lifting mechanism is superposed with the center of the dressing station.
8. A rotary station core mold vibration pipe making machine according to claim 1, wherein: and a plurality of positioning devices are arranged on the rotating mechanism.
9. A rotary station core mold vibration pipe making machine according to claim 1, wherein: the two sides of the outer mold are fixedly connected with a protruding connecting part.
10. A rotary station core mold vibration pipe making machine according to claim 2, wherein: the fixed frame is provided with an operating platform, and the operating rod is arranged on the operating platform.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920828828.4U CN210633847U (en) | 2019-06-04 | 2019-06-04 | Rotary station type core mould vibration pipe making machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920828828.4U CN210633847U (en) | 2019-06-04 | 2019-06-04 | Rotary station type core mould vibration pipe making machine |
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| Publication Number | Publication Date |
|---|---|
| CN210633847U true CN210633847U (en) | 2020-05-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920828828.4U Expired - Fee Related CN210633847U (en) | 2019-06-04 | 2019-06-04 | Rotary station type core mould vibration pipe making machine |
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| CN (1) | CN210633847U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111844419A (en) * | 2020-08-18 | 2020-10-30 | 广东联星瑞业水泥制品有限公司 | Asbestos cement pipe manufacturing installation |
| CN112847770A (en) * | 2021-01-07 | 2021-05-28 | 陈霖 | Water supply and drainage concrete water pipe internal pouring equipment |
| CN116604697A (en) * | 2023-06-20 | 2023-08-18 | 江苏江扬建材机械有限公司 | Vibrating device for mandrel vibrating pipe making machine |
-
2019
- 2019-06-04 CN CN201920828828.4U patent/CN210633847U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111844419A (en) * | 2020-08-18 | 2020-10-30 | 广东联星瑞业水泥制品有限公司 | Asbestos cement pipe manufacturing installation |
| CN112847770A (en) * | 2021-01-07 | 2021-05-28 | 陈霖 | Water supply and drainage concrete water pipe internal pouring equipment |
| CN112847770B (en) * | 2021-01-07 | 2022-12-09 | 湖北中塑管业有限公司 | Water supply and drainage concrete water pipe internal pouring equipment |
| CN116604697A (en) * | 2023-06-20 | 2023-08-18 | 江苏江扬建材机械有限公司 | Vibrating device for mandrel vibrating pipe making machine |
| CN116604697B (en) * | 2023-06-20 | 2024-05-03 | 江苏江扬建材机械有限公司 | Vibrating device for mandrel vibrating pipe making machine |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200529 |
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| CF01 | Termination of patent right due to non-payment of annual fee |