CN211306692U - Ceramic closestool slip casting production line - Google Patents
Ceramic closestool slip casting production line Download PDFInfo
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- CN211306692U CN211306692U CN201921658056.0U CN201921658056U CN211306692U CN 211306692 U CN211306692 U CN 211306692U CN 201921658056 U CN201921658056 U CN 201921658056U CN 211306692 U CN211306692 U CN 211306692U
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- 238000007569 slipcasting Methods 0.000 title claims abstract description 76
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 54
- 239000000919 ceramic Substances 0.000 title claims abstract description 41
- 230000002093 peripheral effect Effects 0.000 claims abstract description 66
- 238000006073 displacement reaction Methods 0.000 claims description 12
- 238000004804 winding Methods 0.000 claims description 12
- 230000007246 mechanism Effects 0.000 claims description 11
- 238000011144 upstream manufacturing Methods 0.000 claims description 2
- 238000013386 optimize process Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 229910052602 gypsum Inorganic materials 0.000 description 3
- 239000010440 gypsum Substances 0.000 description 3
- 230000008439 repair process Effects 0.000 description 3
- 238000005056 compaction Methods 0.000 description 2
- 238000007596 consolidation process Methods 0.000 description 2
- 238000010924 continuous production Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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Abstract
The utility model discloses a pottery closestool slip casting production line, include: the peripheral high-pressure grouting machine is used for producing peripheral blanks of the ceramic closestool and comprises an automatic conveying line for conveying the peripheral blanks of the ceramic closestool; the ring and liner high-pressure grouting machine comprises a blank turning machine and a secondary line, and the blank turning machine moves the formed liner blank body and the ring blank body to the secondary line; the bonding assembly line is connected with the outlet of the automatic conveying line and is connected with the outlet of the secondary line; and the inlet of the fettling assembly line is connected with the outlet of the bonding assembly line. According to the utility model discloses a pottery closestool slip casting production line combines together peripheral high-pressure slip casting machine, circle and inner bag high-pressure slip casting machine, bonding assembly line and fettling assembly line, has improved the degree of automation of production line, has optimized process flow, realizes high-efficient production, improves the purpose of product high quality.
Description
Technical Field
The utility model relates to a sanitary wares production facility, particularly, in particular to ceramic closestool slip casting production line.
Background
As a new and fashionable household article, the intelligent closestool is approved by wide consumers, the market scale is larger and larger, and domestic sanitary ceramic production enterprises are added in many times. Because the intelligent closestool belongs to a new emerging thing, most domestic ceramic factories still utilize the existing equipment and facilities and adopt the existing gypsum forming process to produce, the problems of low production efficiency, high labor intensity of workers and the like occur; especially, the intelligent closestool ceramic body has more strict requirements on appearance and size precision, thereby causing great production difficulty and low qualification rate.
SUMMERY OF THE UTILITY MODEL
The utility model discloses aim at solving one of the above-mentioned technical problem among the prior art to a certain extent at least. In view of this, the utility model discloses need to provide a ceramic closestool slip casting production line that equipment height is automatic, area is little, production efficiency is high, workman low in labor strength, site environment are good.
According to the utility model discloses ceramic closestool slip casting production line, include: the peripheral high-pressure grouting machine is used for producing a peripheral blank of the ceramic closestool and comprises an automatic conveying line for conveying the peripheral blank of the ceramic closestool; the ring and liner high-pressure grouting machine comprises a blank turning machine and a secondary line, wherein the blank turning machine moves the formed liner blank body and the ring blank body to the secondary line; the bonding assembly line is connected with an outlet of the automatic conveying line, and the bonding assembly line is connected with an outlet of the secondary line; and the inlet of the fettling assembly line is connected with the outlet of the bonding assembly line.
According to the utility model discloses a ceramic closestool slip casting production line combines together peripheral high-pressure slip casting machine, circle and inner bag high-pressure slip casting machine, bonding assembly line and fettling assembly line, has improved the degree of automation of production line, has optimized process flow, realizes high-efficient production, improves the purpose of product high quality.
In addition, according to the utility model discloses ceramic closestool slip casting moulding line of above-mentioned embodiment can also have following additional technical characterstic:
according to the utility model discloses an embodiment, peripheral high pressure slip casting machine includes mould, blank taking mechanism and power device on slip casting machine tilting device, peripheral lower mould, the periphery, peripheral lower mould with it establishes to go up the mould on the periphery slip casting machine tilting device, go up the mould on the periphery can for peripheral lower mould is in upper and lower direction removal, blank taking device with slip casting machine tilting device sets up relatively, the automatic conveying line is established blank taking mechanism's below, blank taking device can with blank in the peripheral lower mould on the slip casting machine tilting device moves on the automatic conveying line, power device with blank taking mechanism links to each other.
According to the utility model discloses an embodiment, ceramic closestool slip casting production line further includes the guide rail, the guide rail is established on the slip casting machine slope device, mould can be followed on the periphery the guide rail reciprocating motion.
According to the utility model discloses an embodiment, pottery closestool slip casting production line further includes the hydraulic pressure catch bar, the hydraulic pressure catch bar is established on the slip casting machine slope device, the hydraulic pressure catch bar can drive mould reciprocating motion on the periphery.
According to an embodiment of the invention, the power device is a hydraulic power device.
According to the utility model discloses an embodiment, peripheral high pressure slip casting machine includes a plurality ofly peripheral lower mould, with a plurality of the peripheral mould that peripheral lower mould corresponds is gone up the mould, every right the periphery go up the mould with a single body slip casting machine is constituteed to peripheral lower mould, every single body slip casting machine corresponds one slip casting machine tilting device links to each other.
According to the utility model discloses an embodiment, peripheral high pressure slip casting machine is established the upper reaches of bonding assembly line, circle and inner bag high pressure slip casting machine are established the side of bonding assembly line.
According to the utility model discloses an embodiment, the bonding assembly line with the fettling assembly line all is equipped with the portion of turning back.
According to the utility model discloses an embodiment, be equipped with a plurality of spaced-apart layer boards on the automatic conveying line.
According to the utility model discloses an embodiment, circle and inner bag high pressure slip casting machine include the winding displacement track, install the inner bag die block on the winding displacement track, the inner bag die block can the horizontal slip on the winding displacement track, the orbital outside of winding displacement is equipped with supporting pneumatic blank car and circle and inner bag high pressure slip casting machine secondary line of turning over.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
Fig. 1 is a schematic structural diagram of a ceramic toilet slip casting production line according to an embodiment of the present invention.
Fig. 2 is a schematic structural diagram of a ceramic toilet grouting production line according to another embodiment of the present invention.
Fig. 3 is a schematic structural diagram of a peripheral high-pressure grouting machine of a ceramic toilet grouting production line according to an embodiment of the present invention.
Fig. 4 is a side view of a peripheral high pressure slip casting machine of a ceramic toilet slip casting line according to an embodiment of the present invention.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary and intended to be used for explaining the present invention, and should not be construed as limiting the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In the present disclosure, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
As shown in fig. 1-4, a ceramic toilet slip casting production line 100 according to an embodiment of the present invention includes: a periphery high-pressure grouting machine 10, a ring and liner high-pressure grouting machine 20, a bonding assembly line 30 and a fettling assembly line 40.
Specifically, the peripheral high-pressure slip casting machine 10 is used for producing a peripheral blank of a ceramic toilet bowl, and includes an automatic transfer line 11 for transferring the peripheral blank of the ceramic toilet bowl. The ring and liner high-pressure grouting machine 20 comprises a blank turning machine and a secondary line, and the blank turning machine moves the formed liner blank and ring blank to the secondary line.
The bonding line 30 is connected to an outlet of the automatic feed line 11, and the bonding line 30 is connected to an outlet of the sub-line. The inlet of the fettling line 40 is connected to the outlet of the bonding line 30.
It can be understood that the ceramic toilet slip casting line 100 according to the embodiment of the present invention includes a compressed air system, a mud pipe system and a mud pressurizing system, which are not shown in fig. 1 to 4, and a water pipe system, in addition to the peripheral high-pressure slip casting machine 10, the ring and liner high-pressure slip casting machine 20, the bonding line 30, and the fettling line 40.
According to the utility model discloses a ceramic closestool slip casting production line 100 combines together peripheral high-pressure slip casting machine 10, circle and inner bag high-pressure slip casting machine 20, bonding assembly line 30 and fettling assembly line 40, has improved the degree of automation of production line, has optimized process flow, realizes high-efficient production, improves the purpose of product high quality.
Compared with the existing gypsum production mode, the production efficiency is improved.
For example: at present, the domestic gypsum production mode has the per-man efficiency of 6 pieces/class; according to the ceramic closestool slip casting production line 100 provided by the embodiment of the utility model, 10 high-pressure slip casting production lines are configured for 10 persons/class, the production is carried out for 1 time in 30 minutes, the output is 160 pieces/class, and 16 pieces/class are shared; the labor efficiency is improved by 2.67 times. Moreover, the labor intensity of workers is greatly reduced; the floor area is small, and the whole production line can be designed as follows: length 53 meters wide 7.3 meters high 4.5 meters, adopt the utility model discloses a ceramic closestool slip casting production line 100 of embodiment, the production site dust reduces, has improved the production environment.
As shown in fig. 3 and 4, according to an embodiment of the present invention, the peripheral high-pressure grouting machine 10 includes a grouting machine tilting device 12, a peripheral lower die 13, a peripheral upper die 14, a blank taking mechanism 15 and a power device 16, the peripheral lower die 13 and the peripheral upper die 14 are disposed on the grouting machine tilting device 12, the peripheral upper die 14 is movable in the up-and-down direction relative to the peripheral lower die 13, the blank taking device 15 is disposed opposite to the grouting machine tilting device 12, the automatic conveying line 11 is disposed below the blank taking mechanism 15, the blank taking device 15 is capable of moving a blank in the peripheral lower die 13 on the grouting machine tilting device 12 to the automatic conveying line 11, and the power device 16 is connected to the blank taking mechanism 15. Thereby, the production of the peripheral body can be facilitated.
As shown in fig. 3 and 4, according to an embodiment of the present invention, the ceramic toilet slip casting production line 100 further includes a guide rail 17, the guide rail 17 is disposed on the slip casting machine tilting device 12, and the upper mold 14 is capable of reciprocating along the guide rail 17 on the periphery, thereby facilitating mold opening and mold closing. It can be appreciated that according to an embodiment of the present invention, the ceramic toilet slip casting production line 100 may further include a hydraulic pushing rod 18, the hydraulic pushing rod 18 may be disposed on the slip casting machine tilting device 12, and the hydraulic pushing rod 18 may drive the peripheral upper mold 14 to reciprocate. The power plant 16 may be a hydraulic power plant.
It is understood that according to an embodiment of the present invention, the peripheral high-pressure grouting machine 10 may include a plurality of peripheral lower molds 13, and peripheral upper molds corresponding to the plurality of peripheral lower molds, each pair of the peripheral upper molds 14 and the peripheral lower molds 13 constitutes a single-body grouting machine, and each single-body grouting machine is connected to a grouting machine tilting device 12. Therefore, each independent individual grouting machine (grouting machine main body) can be inclined and deflected at different angles according to the process requirements and independently run.
As shown in fig. 1 and 2, according to an embodiment of the present invention, the peripheral high-pressure grouting machine 10 is disposed upstream of the bonding line 30, and the ring and liner high-pressure grouting machine 20 is disposed at a side of the bonding line 30. Thus, the floor space of the whole production line can be reduced. In order to further reduce the footprint of the entire production line, according to an embodiment of the present invention, both the bonding line 30 and the fettling line 40 are provided with turnbacks 50.
To facilitate transportation, according to one embodiment of the present invention, a plurality of spaced-apart pallets (not shown) are provided on the automatic conveyor line 11.
It can be understood, according to the utility model discloses an example, circle and inner bag high pressure slip casting machine 20 can include the winding displacement track, installs the inner bag die block on the winding displacement track, and the inner bag die block can horizontal slip on the winding displacement track, the orbital outside of winding displacement is equipped with supporting pneumatic blank car and circle and inner bag high pressure slip casting machine secondary line of turning over.
It can be understood that the separate grouting machine is similar to the high-pressure water tank grouting machine, the arrangement quantity is installed according to the requirement, and the separate grouting machine is matched with the corresponding blank taking structure; each grouting machine main body can be inclined and deflected at different angles according to the process requirements and independently operates. And the automatic conveying line uniformly moves the outer sleeve wet blank on the supporting plate to the fettling area.
All parts of the product are produced by a high-pressure grouting machine, and manual external die bonding forming is realized on a production line to finish wet repair operation.
According to the ceramic closestool slip casting production line 100 of the embodiment of the utility model, each set of peripheral high-pressure die is divided into an upper die and a lower die which are respectively fixed on a base and an upper movable die frame, a blank taking mechanism 15 is arranged at the outer side, a uniform wet blank conveying line is matched in the middle, and the tail end of the wet blank conveying line is connected with a bonding production line;
the special horizontal high-pressure grouting machine is used for producing a ring and an inner container, a mold of the ring is hung on a rack and moves left and right to realize mold opening and mold closing, the inner container is divided into a left side mold, a right side mold and a bottom mold, the left side mold and the right side mold are hung on the rack, the bottom mold is placed on a flat cable track below the rack, and a matched blank turning machine and a matched secondary line track are installed on the outer side of the bottom mold.
The bonding line 30 and the back fettling line 40 form an organic on-line post work mode.
The peripheral high-pressure grouting machine 10 completes the actions of die assembly compaction, deflection, grouting, pressurization, mud discharge, consolidation, die opening and the like according to the process flow, a blank taking mechanism positions and supports a wet blank and places the wet blank on an automatic conveying line in the middle, and the grouting machine starts the next production cycle to realize continuous production; the periphery wet blank is sent to a fettling area and is transferred to a bonding assembly line after being processed;
the ring and liner high-pressure grouting machine 20 (special horizontal high-pressure grouting machine) completes the actions of mold closing, compaction, grouting, pressurization, mud discharge, consolidation, mold opening and the like according to the process flow, firstly sequentially takes out the wet blank of the ring, puts the wet blank on the secondary line, then opens the liner mold, takes out the wet blank of the liner, also puts the wet blank on the secondary line, and starts the next grouting production cycle to realize continuous production; finishing a ring and a liner wet blank, manually bonding the ring and the liner wet blank on a secondary line, processing the bonded wet blank, and pushing the bonded wet blank to a bonding production line;
on the bonding production line, the peripheral wet blank is manually bonded on the ring and the liner in sequence, the production line sends the bonded blank to a wet repair line at the rear side, the blank after wet repair is turned over and erected, and finally the next link (drying) is carried out.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples described in this specification can be combined and combined by those skilled in the art.
Although embodiments of the present invention have been shown and described, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art without departing from the scope of the present invention.
Claims (10)
1. The utility model provides a ceramic closestool slip casting production line which characterized in that includes:
the peripheral high-pressure grouting machine is used for producing a peripheral blank of the ceramic closestool and comprises an automatic conveying line for conveying the peripheral blank of the ceramic closestool;
the ring and liner high-pressure grouting machine comprises a blank turning machine and a secondary line, wherein the blank turning machine moves the formed liner blank body and the ring blank body to the secondary line;
the bonding assembly line is connected with an outlet of the automatic conveying line, and the bonding assembly line is connected with an outlet of the secondary line;
and the inlet of the fettling assembly line is connected with the outlet of the bonding assembly line.
2. The ceramic toilet slip casting production line of claim 1, wherein the peripheral high-pressure slip casting machine comprises a slip casting machine tilting device, a peripheral lower die, a peripheral upper die, a blank taking mechanism and a power device, the peripheral lower die and the peripheral upper die are arranged on the slip casting machine tilting device, the peripheral upper die can move in the vertical direction relative to the peripheral lower die, the blank taking device is arranged opposite to the slip casting machine tilting device, the automatic conveying line is arranged below the blank taking mechanism, the blank taking device can move blanks in the peripheral lower die on the slip casting machine tilting device to the automatic conveying line, and the power device is connected with the blank taking mechanism.
3. The ceramic toilet slip casting line of claim 2, further comprising a guide rail provided on the slip casting machine tilting device, along which the peripheral upper mold is reciprocally movable.
4. The ceramic closestool slip casting production line of claim 2, further comprising a hydraulic push rod, wherein the hydraulic push rod is arranged on the slip casting machine inclining device and can drive the peripheral upper die to reciprocate.
5. The ceramic toilet slip casting line of claim 2, wherein the power device is a hydraulic power device.
6. The ceramic toilet bowl slip casting production line of claim 2, wherein the peripheral high pressure slip casting machine comprises a plurality of peripheral lower dies and peripheral upper dies corresponding to the peripheral lower dies, each pair of the peripheral upper dies and the peripheral lower dies form a single slip casting machine, and each single slip casting machine is connected with a corresponding slip casting machine tilting device.
7. The ceramic toilet slip casting line of claim 1, wherein the peripheral high pressure slip casting machine is disposed upstream of the bonding line, and the ring and bladder high pressure slip casting machine is disposed to the side of the bonding line.
8. The ceramic toilet slip casting line of claim 1, wherein the bonding line and the fettling line are each provided with a return.
9. The ceramic toilet slip casting line of claim 1, wherein the automated conveyor line is provided with a plurality of spaced apart pallets.
10. The ceramic toilet slip casting production line of claim 1, characterized in that circle and inner bag high pressure slip casting machine include the winding displacement track, install the inner bag die block on the winding displacement track, the inner bag die block can the last side-to-side slip of winding displacement track, the orbital outside of winding displacement is equipped with supporting pneumatic blank car and circle and the vice line of inner bag high pressure slip casting machine of turning over.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921658056.0U CN211306692U (en) | 2019-09-30 | 2019-09-30 | Ceramic closestool slip casting production line |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201921658056.0U CN211306692U (en) | 2019-09-30 | 2019-09-30 | Ceramic closestool slip casting production line |
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| CN211306692U true CN211306692U (en) | 2020-08-21 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110682408A (en) * | 2019-09-30 | 2020-01-14 | 唐山森兰瓷科技有限公司 | Ceramic closestool slip casting production line |
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- 2019-09-30 CN CN201921658056.0U patent/CN211306692U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110682408A (en) * | 2019-09-30 | 2020-01-14 | 唐山森兰瓷科技有限公司 | Ceramic closestool slip casting production line |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20210824 Address after: 163712 room 800, No. 2, Kaiyuan street, Ranghulu District, Daqing City, Heilongjiang Province Patentee after: Daqing Zhitao Ceramics Co.,Ltd. Address before: 063100 east side of xigongfang, Guye District, Tangshan City, Hebei Province Patentee before: TANGSHAN SENLAN PORCELAIN TECHNOLOGY Co.,Ltd. |
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| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20240523 Address after: 063100 east side of xigongfang, Guye District, Tangshan City, Hebei Province Patentee after: TANGSHAN SENLAN PORCELAIN TECHNOLOGY CO.,LTD. Country or region after: China Address before: 163712 room 800, No. 2, Kaiyuan street, Ranghulu District, Daqing City, Heilongjiang Province Patentee before: Daqing Zhitao Ceramics Co.,Ltd. Country or region before: China |