CN201604198U - Bidirectional pressurizing sand-lime brick machine - Google Patents

Bidirectional pressurizing sand-lime brick machine Download PDF

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Publication number
CN201604198U
CN201604198U CN2010201060670U CN201020106067U CN201604198U CN 201604198 U CN201604198 U CN 201604198U CN 2010201060670 U CN2010201060670 U CN 2010201060670U CN 201020106067 U CN201020106067 U CN 201020106067U CN 201604198 U CN201604198 U CN 201604198U
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China
Prior art keywords
machine
brick
oil cylinder
cylinder
mainframe
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Expired - Fee Related
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CN2010201060670U
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Chinese (zh)
Inventor
江登
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Wuhan Bandao Heavy Industry Co., Ltd.
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江登
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Anticipated expiration legal-status Critical
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Abstract

The utility model relates to a bidirectional pressurizing sand-lime brick machine. The bidirectional pressurizing sand-lime brick machine is characterized by comprising a bidirectional pressurizing static pressing machine mainframe (4) and a distributing mechanism (7), a delivery machine (8), a brick clamping machine (9), a brick discharging machine (10), a manipulator arm bracket (2), a manipulator arm (1) and a paw (3) which are all assorted with the mainframe (4), wherein the distributing mechanism (7) is positioned on one side of a middle beam (7) of the mainframe; the delivery machine (8) is connected with the distributing mechanism; the brick clamping machine (9) is positioned above a mainframe brake die frame (21); the brick discharging machine (10) is positioned on the other side of the mainframe relative to the distributing mechanism; the manipulator arm bracket (2) spans the brick discharging machine; the manipulator arm (1) and the paw (3) are arranged on the manipulator arm bracket (2); and all operation executing mechanisms are provided with control wires which are connected with a PLC controller. The utility model uses the bidirectional pressurizing kiloton static pressing machine mainframe so that the whole system has no vibration structure and noise caused by the vibration structure in the brickmaking process to make the brickmaking production have more choices of production places and production time. Mechanical, hydraulic and pneumatic systems of the whole system are all intelligently controlled by the PLC. The operations of distribution, molding, brick discharging and brick delivery are all automatically completed. The technology is advanced. The bidirectional pressurizing sand-lime brick machine has the advantages of high production efficiency, good quality and high rate of finished products.

Description

Two-way pressurization Dinas brickes machine
Technical field
The utility model relates to brickmaking machine, is a kind of two-way pressurization sand-lime hydrostatic profile brick machine specifically.
Background technology
The manufacturing machine that is used to produce adobe for building at present is a lot, as: multiple brickmaking mechanicals such as octal dish mechanical type brickmaking machine, mechanical type brickmaking machine, oscillatory type block machine, spiral extruded type brickmaking machine.
More than these machineries can be used for producing adobe for building, have superiority but use respectively.Octal dish mechanical type brickmaking machine is present service time of long a kind of mechanical type brick equipment.It adopts the raw material in the mechanical type bent axle supercharging mode compacting raw material material chamber, and the compression moulding time has only 1~2 second, and the adobe exhaust is bad.The green strength that compacting is come out is not high, rough surface, and steam-cured back anti-folding freeze-thaw resistance brick is not up to standard, the brick output mode adopts manpower, adobe to fall corner angle easily.The brick profile is plain, and every equipment per tour will account for 2~3 people, human cost is higher, this in addition equipment can only be suppressed standard brick, produces that the hollow brick technology is immature, fault rate is high, and can produce the requirement that hollow brick and building block save material with domestic miscellaneous equipment has certain gap, this besides equipment yield is not high, separate unit generally per hour produces 1200~1800 below the standard brick, but this equipment also possesses some good points, and its low price, small investment, consumable accessory are relatively cheap, easy to maintenance.Present this equipment is used more at small-sized brick field, certain areas also have certain market at home, reduce trend gradually but have.
Mechanical stamping formula brickmaking machine is copied the structure of mechanical press, also adopts mechanical type bent axle supercharging mode pressing unfired brick, with the difference of octal dish mechanical type brickmaking machine be exactly pressuring method be from top to bottom, and octal dish mechanical type is from lower to upper.Its output, molding cycle adobe performance and octal dish mechanical type brickmaking machine difference are little.Present this equipment is used few.
The oscillatory type block machine is these several years a kind of brick equipments of application development gradually, can be used for producing various adobes, comprises standard brick, hollow brick, building block etc.Its adopts the mode production adobe of raw material vibration moulding, so the pressure of green brick forming is not high, packing is less, and it is high to be difficult to sign indicating number.For sign indicating number must be at every mould supporting plate of pad below the adobe that come out to certain altitude, correspondingly increased investment.The adobe that this device fabrication is come out is generally in order to natural curing, and the natural curing cycle is longer, generally all about 28 days, and could form certain initial strength remove supporting plate after 1~2 day, so the supporting plate large usage quantity uses the place also bigger.The also many employing hydraulic cylinder demouldings of present this equipment and reinforced.Advanced modes such as the automatic control of PLC, its automaticity is higher, and the maximum at present shortcoming of this equipment is that just base intensity is not high, needs a large amount of supporting plates.
Mainly with the machinery of the higher raw material brickmaking of plasticity index such as clay or gangue, the adobe of its production is mainly with sinter molding for spiral extruded type brickmaking machine.The shortcoming of this equipment clearly, at first its energy consumption is high especially, is example with energy-saving 50 machines, during its extrusion pressure 2MPA, installed power just reaches about 150KW, when its extrusion pressure is 4MPA, installed power is more up to more than the 250KW.Non-energy-saving installed power is higher; Next is that the scope of application of this equipment shaping raw material has certain restriction, and it must be the raw material that certain viscosity is arranged.Clay raw material country bans use of.
Advanced two-way pressurization and vibration formula brickmaking machine has overcome many shortcomings of above-mentioned brickmaking mechanical, but the noise that the process of vibration moulding produces is big, has limited the application of automatic brick-equipment.
By above analysis as can be seen, at present building trade lack a kind of cost performance height, the big adobe of output just the intensity height, without supporting plate, novel brick equipment that the little automaticity of noise is high.
Summary of the invention
Technical problem to be solved in the utility model provides a kind of automatic brick machine of two-way pressurization sand-lime static pressure that does not have vibration noise.
Described two-way pressurization Dinas brickes machine, it is characterized in that: comprise a two-way pressurization static pressure machine host, and it is supporting: the material-feeding mechanism that is positioned at main frame central sill one side with main frame, the conveyer that links to each other with material-feeding mechanism, be positioned at the brick folding machine of the framed top of main frame stock mould, be positioned at the brick output machine of the relative material-feeding mechanism opposite side of main frame, cross over the manipulator arm support of brick output machine, be installed on manipulator arm and paw on the arm support, described two-way pressurization static pressure machine host hydraulic system has a upper cylinder and a following oil cylinder, and everything executing agency has control line to link to each other with the PLC controller.
Described two-way pressurization static pressure machine host is provided with upper beam, central sill and the underbeam that is fixedly installed in column, upper cylinder is fixedly installed on the upper beam, fixing the going up in the both sides of upper cylinder assisted oil cylinder, following oil cylinder is fixedly installed on the underbeam, the fixing auxilliary oil cylinder down in the both sides of following oil cylinder, go up auxilliary oil cylinder and be connected trave lling girder with the below of upper cylinder, auxilliary oil cylinder is connected trave lling girder down with the top of following oil cylinder down, the below of last trave lling girder is fixed with seaming chuck, the upper fixed of following trave lling girder has push-down head, be central sill between seaming chuck and the push-down head, it is framed that stock mould is housed on the central sill.
As a kind of embodiment, described upper cylinder and following oil cylinder are used to be 1200 tons static pressure machine.
Described brick folding machine one side and the contour adjacent layout of material-feeding mechanism, opposite side is adjacent with the brick output machine, and described brick folding machine is above framed.
The table top of described brick output machine is provided with conveyer belt, has the conveyer belt motor to link to each other with the transmission mechanism of conveyer belt.
The utility model uses the kiloton static pressure machine host of two-way pressurization, makes whole system not have vibrational structure in the brickmaking process and by the noise that vibrational structure brings, makes brickmaking production that the selection of more production site and production time be arranged.The machinery of system, hydraulic pressure, pneumatic system be all by the PLC Based Intelligent Control, cloth, moulding, brick output, send brick all to finish automatically, advanced technology; And production efficiency height, quality better, yield rate height.
Description of drawings
Fig. 1 a is the utility model structural representation front view,
Fig. 1 b is the vertical view of Fig. 1 a,
Fig. 2 a is a main machine structure schematic diagram front view,
Fig. 2 b is the left view of Fig. 2 a.
Among the figure: 1-mechanical arm, 2-arm support, 3-paw, 4-main frame, the 5-upper cylinder, oil cylinder under the 6-, 7-material-feeding mechanism, 8-conveyer, 9-brick folding machine, 10-brick output machine, the last auxilliary oil cylinder of 11-, 12-puts the beams in place, the last trave lling girder of 13-, 14-seaming chuck, 15-column, 16-central sill, the 17-push-down head, trave lling girder under the 18-, auxilliary oil cylinder under the 19-, 20-underbeam, 21-is framed, 22-brick folding car, 23-conveyer belt motor.
The specific embodiment
Below in conjunction with accompanying drawing the utility model is further specified: as Fig. 1 a, two-way pressurization Dinas brickes machine shown in the 1b, comprise a two-way pressurization static pressure machine host 4, and it is supporting: the material-feeding mechanism 7 that is positioned at main frame central sill 16 1 sides with main frame 4, the conveyer 8 that links to each other with material-feeding mechanism, be positioned at the brick folding machine 9 of framed 21 tops of main frame stock mould, be positioned at the brick output machine 10 of the relative material-feeding mechanism opposite side of main frame, cross over the manipulator arm support 2 of brick output machine, be installed on manipulator arm 1 and paw 3 on the arm support 2, described two-way pressurization static pressure machine host hydraulic system has a upper cylinder 5 and a following oil cylinder 6, and everything executing agency has control line to link to each other with the PLC controller.
By Fig. 2 a, among the 2b as seen, described two-way pressurization static pressure machine host 4 is provided with the upper beam 12 that is fixedly installed in column 15, central sill 16 and underbeam 20, upper cylinder 5 is fixedly installed on the upper beam 12, fixing the going up in the both sides of upper cylinder 5 assisted oil cylinder 11, following oil cylinder 6 is fixedly installed on the underbeam 20, the fixing auxilliary oil cylinder 19 down in the both sides of following oil cylinder 6, go up auxilliary oil cylinder and be connected trave lling girder 13 with the below of upper cylinder, auxilliary oil cylinder is connected trave lling girder 18 down with the top of following oil cylinder down, the below of last trave lling girder 13 is fixed with seaming chuck 14, the upper fixed of following trave lling girder 18 has push-down head 17, is central sill 16 between seaming chuck and the push-down head, and stock mould framed 21 is housed on the central sill 16.
As a kind of embodiment, described upper cylinder 5 and following oil cylinder 6 are used to be 1200 tons static pressure machine.
As shown in Fig. 1 a, 1b, described brick folding machine 9 one sides and material-feeding mechanism 7 contour adjacent layouts, opposite side is adjacent with brick output machine 10, and described brick folding machine 9 is above framed 21.
The table top of described brick output machine 10 is provided with conveyer belt, has conveyer belt motor 23 to link to each other with the transmission mechanism of conveyer belt.
Arm mobile motor and synchronous band are housed on the described arm support 2, the arm mobile motor is connected with the arm movable stand by being with synchronously, the manipulator arm is provided with tooth bar, rise and fall motor and be connected in the rise and fall reduction gearing of motor output end of arm and mesh by rise and fall gear and described tooth bar of the arm of installing on the arm movable stand.
Be equipped with on the brick folding machine 9 on air bag, the paw 3 cylinder is housed, by pneumatic mechanism clamping adobe.
Main frame 4 is after material-feeding mechanism 7 falls into stock mould with the sand-lime material, material-feeding mechanism 7 is return, brick folding machine 9 is got back to the stock mould top synchronously, enter the extrusion forming program, seaming chuck 14 moves down, move on the push-down head 17 simultaneously, 1200 tons upper and lower static pressure machine pressurizes simultaneously, and sand-lime forms high density and high-intensity adobe in stock mould.
Finish the making of a collection of adobe when main frame 4, when carrying out the next group cloth, adobe is ejected from stock mould, air bag on the brick folding plate of brick folding machine 9 begins inflation, clamp adobe, brick folding machine 9 passed out to adobe on the brick output machine 10 that links to each other with main frame 4 when material-feeding mechanism 7 entered, trigger sensor notice PLC this moment, the conveyer belt electric motor starting of brick output machine, the manipulator behavior position is accurately delivered in adobe and stopped the motor rotation, got back to the manipulator of original position over against the adobe position this moment, the arm electric motor starting that rises and falls, paw 3 drops on the conveyer belt of brick output machine 10, cylinder action on the paw 3 applies suitable clamping force to the both sides of adobe, the arm electric motor starting that rises and falls, tooth bar on the mechanical arm 1 rotates under the drive of the gear that rises and falls, and drive paw 3 rises to suitable height, the arm mobile motor drives the mechanical arm 1 of band drive synchronously by reductor and does transverse movement then, the arrival adobe is transported the dolly top and is stopped, paw 3 unclamps adobe when dropping on the dolly, mechanical arm 1 rises afterwards, and the next group adobe is transported in the wait of traversing return.

Claims (5)

1. two-way pressurization Dinas brickes machine, it is characterized in that: comprise a two-way pressurization static pressure machine host (4), and it is supporting: the material-feeding mechanism (7) that is positioned at main frame central sill (16) one sides with main frame (4), the conveyer that links to each other with material-feeding mechanism (8), be positioned at the brick folding machine (9) of main frame stock mould framed (21) top, be positioned at the brick output machine (10) of the relative material-feeding mechanism opposite side of main frame, cross over the manipulator arm support (2) of brick output machine, be installed on manipulator arm (1) and paw (3) on the arm support (2), described two-way pressurization static pressure machine host hydraulic system has a upper cylinder (5) and a following oil cylinder (6), and everything executing agency has control line to link to each other with the PLC controller.
2. two-way pressurization Dinas brickes machine according to claim 1, it is characterized in that: described two-way pressurization static pressure machine host (4) is provided with the upper beam (12) that is fixedly installed in column (15), central sill (16) and underbeam (20), upper cylinder (5) is fixedly installed on the upper beam (12), fixing the going up in the both sides of upper cylinder (5) assisted oil cylinder (11), following oil cylinder (6) is fixedly installed on the underbeam (20), the fixing auxilliary oil cylinder (19) down in the both sides of following oil cylinder (6), go up auxilliary oil cylinder and be connected trave lling girder (13) with the below of upper cylinder, auxilliary oil cylinder is connected trave lling girder (18) down with the top of following oil cylinder down, the below of last trave lling girder (13) is fixed with seaming chuck (14), the upper fixed of following trave lling girder (18) has push-down head (17), be central sill (16) between seaming chuck and the push-down head, stock mould framed (21) is housed on the central sill (16).
3. two-way pressurization Dinas brickes machine according to claim 1 and 2 is characterized in that: described upper cylinder (5) and following oil cylinder (6) are used to be 1200 tons static pressure machine.
4. two-way pressurization Dinas brickes machine according to claim 1 is characterized in that: described brick folding machine (9) one sides and the contour adjacent layout of material-feeding mechanism (7), and opposite side is adjacent with brick output machine (10), and described brick folding machine (9) is in framed (21) top.
5. two-way pressurization Dinas brickes machine according to claim 1, it is characterized in that: the table top of described brick output machine (10) is provided with conveyer belt, has conveyer belt motor (23) to link to each other with the transmission mechanism of conveyer belt.
CN2010201060670U 2010-01-29 2010-01-29 Bidirectional pressurizing sand-lime brick machine Expired - Fee Related CN201604198U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010201060670U CN201604198U (en) 2010-01-29 2010-01-29 Bidirectional pressurizing sand-lime brick machine

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Application Number Priority Date Filing Date Title
CN2010201060670U CN201604198U (en) 2010-01-29 2010-01-29 Bidirectional pressurizing sand-lime brick machine

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014015645A1 (en) * 2012-07-25 2014-01-30 Wang Qingqi Brick maker with brick-gripping mechanical hand driven by chain
CN103786239A (en) * 2014-01-23 2014-05-14 洛阳理工学院 Brick making machine using pulverized fuel ash
CN110893641A (en) * 2019-12-12 2020-03-20 中科德冠(福建)科技有限公司 Bidirectional static pressure block forming machine

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014015645A1 (en) * 2012-07-25 2014-01-30 Wang Qingqi Brick maker with brick-gripping mechanical hand driven by chain
CN103786239A (en) * 2014-01-23 2014-05-14 洛阳理工学院 Brick making machine using pulverized fuel ash
CN103786239B (en) * 2014-01-23 2017-08-25 洛阳理工学院 A kind of flyash brick machine
CN110893641A (en) * 2019-12-12 2020-03-20 中科德冠(福建)科技有限公司 Bidirectional static pressure block forming machine

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Legal Events

Date Code Title Description
GR01 Patent grant
C14 Grant of patent or utility model
EE01 Entry into force of recordation of patent licensing contract

Assignee: Wuhan Bandao Heavy Industry Co., Ltd.

Assignor: Jiang Deng

Contract record no.: 2012420000128

Denomination of utility model: Bidirectional pressurizing sand-lime brick machine

Granted publication date: 20101013

License type: Exclusive License

Record date: 20120907

ASS Succession or assignment of patent right

Owner name: WUHAN BANDAO HEAVY INDUSTRIES CO., LTD.

Free format text: FORMER OWNER: JIANG DENG

Effective date: 20121225

TR01 Transfer of patent right

Effective date of registration: 20121225

Address after: 430074 Hubei Province, Wuhan East Lake Development Zone No. 8 Buddha ridge

Patentee after: Wuhan Bandao Heavy Industry Co., Ltd.

Address before: 430074 Hubei city of Wuhan province Wuhan Guanshan Road No. 1 Guanshan spring Y3-1-301

Patentee before: Jiang Deng

C41 Transfer of patent application or patent right or utility model
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20101013

Termination date: 20160129

EXPY Termination of patent right or utility model