CN110666926B - Production equipment and production process of ceramic-like composite board - Google Patents
Production equipment and production process of ceramic-like composite board Download PDFInfo
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- CN110666926B CN110666926B CN201910923201.1A CN201910923201A CN110666926B CN 110666926 B CN110666926 B CN 110666926B CN 201910923201 A CN201910923201 A CN 201910923201A CN 110666926 B CN110666926 B CN 110666926B
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- fixedly connected
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- composite board
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/093—Producing shaped prefabricated articles from the material by vibrating or jolting by means directly acting on the material, e.g. by cores wholly or partly immersed in the material or elements acting on the upper surface of the material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/08—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
- B28B11/0845—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads for smoothing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/10—Mixing in containers not actuated to effect the mixing
- B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
- B28C5/16—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a vertical or steeply inclined axis
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The invention discloses production equipment for an imitation ceramic composite board, which comprises a production bottom plate, wherein mounting grooves are uniformly and equidistantly formed in the transverse position inside the production bottom plate, an electric telescopic rod is fixedly connected to the right side, which is positioned in the mounting grooves, inside the production bottom plate, a side clamping plate is fixedly connected to the output end of the electric telescopic rod, a forming die is arranged inside the mounting grooves and on the left side, supporting side frames are fixedly connected to two sides of the top of the production bottom plate, the top of each supporting side frame is fixedly connected with a supporting carrier plate, a transmission threaded rod is rotatably connected to the transverse position inside the supporting carrier plate, transmission sliding blocks are sleeved on the outer surfaces of the left side and the right side of the transmission threaded rod, and a batching mechanism and a sander are respectively and fixedly connected to the outer. This imitative ceramic composite sheet production facility has reached and has reduced the operating procedure, improves imitative ceramic composite sheet production efficiency, reduces workman labour's purpose.
Description
Technical Field
The invention relates to the technical field of manufacturing of ceramic-like composite boards, in particular to production equipment and a production process of a ceramic-like composite board.
Background
In the middle of the manufacture process of imitative ceramic composite panel, need pour the back with the mould earlier usually, then vibrate it and remove the bubble to it, operating procedure is many, has increased workman's labour to imitative ceramic composite panel solidifies the processing on the shaping need carrying it to the machine of polishing of essence again, thereby is unfavorable for batch production processing, and the efficiency of finished product is extremely low.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides production equipment and a production process of a ceramic-like composite plate, and solves the problems of more operation procedures, increased labor force of workers, inconvenience for batch production and processing and extremely low production efficiency.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: the production equipment of the ceramic-like composite board comprises a production bottom board, wherein mounting grooves are uniformly and equidistantly formed in the transverse position inside the production bottom board, an electric telescopic rod is fixedly connected to the right side of the mounting groove inside the production bottom board, the output end of the electric telescopic rod is fixedly connected with a side clamping plate, a forming die is arranged inside the mounting groove and on the left side of the side clamping plate, supporting side frames are fixedly connected to the two sides of the top of the production bottom board, a supporting carrier plate is fixedly connected to the top of each supporting side frame, a transmission threaded rod is rotatably connected to the transverse position inside the supporting carrier plate, transmission sliding blocks are sleeved on the outer surfaces of the left side and the right side of the transmission threaded rod, and a batching mechanism and a sander are respectively and fixedly connected;
batching mechanism includes the compounding groove, the bottom fixedly connected with batching hold up tank of compounding groove, the outside and the transmission slider fixed connection of batching hold up tank, the intermediate position of compounding inslot portion rotates and is connected with the drive and links the axle, the bottom of drive even axle extends to batching hold up tank inside, the intermediate position of batching hold up tank bottom portion is provided with the discharge gate, the bottom intercommunication of discharge gate has the rubber discharging pipe, the equal fixedly connected with vibrting spear of the left and right sides wall of rubber discharging pipe outside, the outside top that just is located the vibrting spear of rubber discharging pipe has seted up the exhaust hole.
Preferably, the driving connecting shaft is fixedly connected with a mixing rod on the surface of one end inside the mixing groove, and the top of the mixing groove is fixedly connected with a feeding hole close to the left side.
Preferably, the drive is connected the outer fixed surface that the axle is located batching hold up tank inside and is connected with the helical drive piece, the left side fixedly connected with electronic valve discharge gate of compounding tank bottom.
Preferably, the top end outside the mixing tank is fixedly connected with an outer protective frame, the bottom end inside the outer protective frame is fixedly connected with a second motor, and a second driving wheel is fixedly connected to an output shaft of the second motor.
Preferably, the axle center of the top of the driving connecting shaft is fixedly connected with a second driven wheel, and the second driven wheel is in transmission connection with a second driving wheel through a second belt.
Preferably, the right side of the support carrier plate is fixedly connected with an external hanging frame, the interior of the external hanging frame is fixedly connected with a first motor, and an output shaft of the first motor is fixedly connected with a first driving wheel.
Preferably, the right side fixedly connected with of transmission threaded rod follows the driving wheel, follow driving wheel and be connected with first action wheel transmission through first belt from the driving wheel.
A production process of ceramic-like composite board production equipment comprises the following steps:
step one, preparing materials, namely mixing 35-40% by mass of cement, 25-30% by mass of fine sand, 30-40% by mass of 1-2 broken stone and 1: 1 of water;
step two, mixing and preparing materials, namely adding 35-40% by mass of cement, 25-30% by mass of fine sand, 30-40% by mass of 1-2% by mass of crushed stone and an aqueous agent into a batching mechanism from a feed inlet according to a ratio of 1: 1, driving a mixing rod to rotate by the operation of a second motor, uniformly mixing the materials in a mixing tank, opening a discharge port of an electronic valve, storing the uniformly mixed materials in a batching storage tank for later use, keeping the second motor in a working state all the time, and driving the mixed materials to move in the batching storage tank by a spiral transmission piece;
thirdly, pouring the material, namely inserting the rubber discharge pipe into the bottom of the forming die, opening a valve of a discharge port, discharging the uniformly mixed material from the rubber discharge pipe, simultaneously operating a vibrating rod until the forming die is fully poured, taking out the rubber discharge pipe, and waiting for the material to be solidified;
and step four, forming and finish machining, namely demolding the solidified and formed composite board, and then, carrying out finish grinding on the surface of the solidified and formed composite board through a grinder until the composite production requirement is met.
(III) advantageous effects
The invention provides a production device of an imitation ceramic composite board. The method has the following beneficial effects:
according to the production equipment of the ceramic-like composite board, materials are added into the batching mechanism from the feeding hole, the second motor works to drive the material mixing rod to rotate, the materials are uniformly mixed in the material mixing groove, the discharging hole of the electronic valve is opened, the uniformly mixed materials are stored in the batching storage groove for standby, meanwhile, the second motor is always in a working state, the spiral transmission piece conveys the materials at the bottom of the batching storage groove to the upper side, the uniformity of the materials in the batching storage groove is ensured, and the accumulation of heavier granular materials at the bottom is avoided; inserting the rubber discharge pipe into the bottom of a forming die, opening a valve of a discharge port, discharging the uniformly mixed material from the rubber discharge pipe, simultaneously operating a vibrating rod, discharging air in the material in the rubber discharge pipe from an exhaust hole by the vibrating rod, discharging the air in the forming die, simultaneously avoiding the rubber discharge pipe from being blocked until the forming die is fully poured, taking out the rubber discharge pipe, and waiting for the material to be solidified; the work of control first motor, first motor drive transmission threaded rod through first belt rotates to can drive batching mechanism and sander lateral shifting work, realize processing in batches, reach and reduce the operating procedure, improve imitative ceramic composite sheet production efficiency, reduce workman labour's purpose.
Drawings
FIG. 1 is a schematic view of the overall external three-dimensional structure of the present invention;
FIG. 2 is a schematic view of the front interior structure of the present invention;
FIG. 3 is a schematic view of the structure of FIG. 2 at A according to the present invention;
FIG. 4 is a schematic view of the interior of the dispensing mechanism of the present invention;
FIG. 5 is a schematic view of the structure of FIG. 4 at B in accordance with the present invention;
FIG. 6 is a schematic view of the structure of FIG. 4 at C according to the present invention.
In the figure: the device comprises a production bottom plate 1, a mounting groove 2, an electric telescopic rod 3, a side clamping plate 4, a forming die 5, a supporting side frame 6, a supporting carrier plate 7, a transmission threaded rod 8, a transmission slide block 9, a proportioning mechanism 10, a material mixing groove 1001, a material mixing storage groove 1002, a driving connecting shaft 1003, a material outlet 1004, a rubber discharging pipe 1005, a vibrating rod 1006, an exhaust hole 1007, a material mixing rod 1008, a material inlet 1009, a spiral transmission piece 1010, an electronic valve outlet 1011, an outer protective frame 1012, a second motor 1013, a second driving wheel 1014, a second driven wheel 1015, a second belt 1016, a sander 11, a hanging frame 12, a first motor 13, a first driving wheel 14, a first driven wheel 15 and a first belt 16.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, the present invention provides a technical solution: a production device of an imitated ceramic composite board comprises a production bottom plate 1, wherein mounting grooves 2 are uniformly and equidistantly formed in the transverse position inside the production bottom plate 1, an electric telescopic rod 3 is fixedly connected to the right side, which is positioned in the mounting groove 2, inside the production bottom plate 1, a side clamping plate 4 is fixedly connected to the output end of the electric telescopic rod 3, a forming die 5 is arranged inside the mounting groove 2 and on the left side of the side clamping plate 4, supporting side frames 6 are fixedly connected to two sides of the top of the production bottom plate 1, a supporting carrier plate 7 is fixedly connected to the top of the supporting side frames 6, a transmission threaded rod 8 is rotatably connected to the transverse position inside the supporting carrier plate 7, transmission sliding blocks 9 are sleeved on the outer surfaces of the left side and the right side of the transmission threaded rod 8, and a batching;
A production process of ceramic-like composite board production equipment comprises the following steps:
step one, preparing materials, namely mixing 35-40% by mass of cement, 25-30% by mass of fine sand, 30-40% by mass of 1-2 broken stone and 1: 1 of water;
step two, material mixing preparation, namely adding 40% by mass of cement, 30% by mass of fine sand, 40% by mass of 1-2% by mass of broken stone and a water agent into the batching mechanism 10 from a feed inlet 1009 according to a ratio of 1: 1, enabling the second motor 1013 to work to drive the material mixing rod 1008 to rotate, enabling the materials to be uniformly mixed in the material mixing tank 1001, opening a discharge port 1011 of the electronic valve to store the uniformly mixed materials in the batching storage tank 1002 for later use, enabling the second motor 1013 to be in a working state all the time, and enabling the spiral transmission piece 1010 to drive the mixed materials to move in the batching storage tank 1002;
thirdly, pouring the material, namely inserting a rubber discharge pipe 1005 into the bottom of the forming mold 5, opening a valve of a discharge port 1004, discharging the uniformly mixed material from the rubber discharge pipe 1005, simultaneously operating a vibrating rod 1006 until the forming mold 5 is fully poured, taking out the rubber discharge pipe 1005, and waiting for the material to be solidified;
and step four, forming and finish machining, namely demolding the solidified and formed composite board, and then, carrying out finish grinding on the surface of the solidified and formed composite board through a grinder 11 until the composite production requirement is met.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation. The use of the phrase "comprising one of the elements does not exclude the presence of other like elements in the process, method, article, or apparatus that comprises the element.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The utility model provides an imitative ceramic composite sheet production facility, includes production bottom plate (1), its characterized in that: the production bottom plate (1) is provided with mounting grooves (2) at uniform transverse positions and equal intervals, an electric telescopic rod (3) is fixedly connected with the right side of the mounting groove (2) in the production bottom plate (1), the output end of the electric telescopic rod (3) is fixedly connected with a side clamping plate (4), a forming die (5) is arranged in the mounting groove (2) and on the left side of the side clamping plate (4), both sides of the top of the production bottom plate (1) are fixedly connected with supporting side frames (6), the top of the supporting side frame (6) is fixedly connected with a supporting carrier plate (7), a transmission threaded rod (8) is rotatably connected at the transverse position inside the supporting carrier plate (7), the outer surfaces of the left side and the right side of the transmission threaded rod (8) are respectively sleeved with a transmission sliding block (9), the outer side of the transmission slide block (9) is fixedly connected with a batching mechanism (10) and a sander (11) respectively;
the batching mechanism (10) comprises a batching tank (1001), the bottom end of the batching tank (1001) is fixedly connected with a batching storage tank (1002), the outer side of the batching storage tank (1002) is fixedly connected with a transmission slide block (9), the middle position inside the batching tank (1001) is rotatably connected with a driving connecting shaft (1003), the bottom of the driving connecting shaft (1003) extends to the inside of the batching storage tank (1002), a discharge hole (1004) is formed in the middle position of the bottom of the batching storage tank (1002), a rubber discharge pipe (1005) is communicated with the bottom end of the discharge hole (1004), the left side wall and the right side wall of the outside of the rubber discharge pipe (1005) are fixedly connected with vibrating rods (1006), an exhaust hole (1007) is formed in the outer part of the rubber discharge pipe (1005) and located above the vibrating rods (1006), and a spiral transmission piece (1010) is fixedly connected to the outer surface of the driving connecting shaft (1003) located inside the batching storage tank, and the left side of the bottom of the mixing tank (1001) is fixedly connected with an electronic valve discharge hole (1011).
2. The ceramic-like composite board production facility of claim 1, wherein: the drive connecting shaft (1003) is located at one end surface of the interior of the material mixing groove (1001) and is fixedly connected with a material mixing rod (1008), and the top of the material mixing groove (1001) is close to the left side and is fixedly connected with a material inlet (1009).
3. The ceramic-like composite board production facility of claim 2, wherein: the top end outside the mixing groove (1001) is fixedly connected with an outer protective frame (1012), the bottom end inside the outer protective frame (1012) is fixedly connected with a second motor (1013), and an output shaft of the second motor (1013) is fixedly connected with a second driving wheel (1014).
4. The ceramic-like composite board production facility of claim 1, wherein: and a second driven wheel (1015) is fixedly connected to the axis of the top of the driving connecting shaft (1003), and the second driven wheel (1015) is in transmission connection with a second driving wheel (1014) through a second belt (1016).
5. The ceramic-like composite board production facility of claim 1, wherein: the right side fixedly connected with of support plate (7) hangs frame (12) outward, the inside fixedly connected with first motor (13) of hanging frame (12) outward, fixedly connected with first action wheel (14) on the output shaft of first motor (13).
6. The ceramic-like composite board production facility of claim 1, wherein: the right side fixedly connected with of transmission threaded rod (8) follows driving wheel (15), first follow driving wheel (15) are connected with first action wheel (14) transmission through first belt (16).
7. The production process of the ceramic-like composite board production equipment according to claim 1, which is characterized by comprising the following steps of:
step one, preparing materials, namely mixing 35-40% by mass of cement, 25-30% by mass of fine sand, 30-40% by mass of 1-2 broken stone and 1: 1 of water;
step two, material mixing preparation, namely adding 35-40% by mass of cement, 25-30% by mass of fine sand, 30-40% by mass of 1-2 broken stone and a water agent into the batching mechanism (10) from a feed inlet (1009) according to a ratio of 1: 1, enabling a second motor (1013) to work to drive a mixing rod (1008) to rotate, enabling the materials to be uniformly mixed in a mixing tank (1001), opening a discharge outlet (1011) of an electronic valve to store the uniformly mixed materials in a batching storage tank (1002) for later use, enabling the second motor (1013) to be in a working state all the time, and enabling a spiral transmission piece (1010) to drive the mixed materials to move in the batching storage tank (1002);
thirdly, pouring the material, namely inserting a rubber discharge pipe (1005) into the bottom of the forming die (5), opening a valve of a discharge hole (1004), discharging the uniformly mixed material from the rubber discharge pipe (1005), simultaneously working a vibrating rod (1006) until the forming die (5) is fully poured, taking out the rubber discharge pipe (1005), and waiting for the material to be solidified;
and step four, forming and finish machining, namely demolding the solidified and formed composite board, and then, carrying out finish grinding on the surface of the solidified and formed composite board through a grinder (11) until the composite board meets the requirements of composite production.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910923201.1A CN110666926B (en) | 2019-09-27 | 2019-09-27 | Production equipment and production process of ceramic-like composite board |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910923201.1A CN110666926B (en) | 2019-09-27 | 2019-09-27 | Production equipment and production process of ceramic-like composite board |
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| CN110666926A CN110666926A (en) | 2020-01-10 |
| CN110666926B true CN110666926B (en) | 2021-05-04 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111531150B (en) * | 2020-06-02 | 2021-08-24 | 含山县大力精密机械有限公司 | Device and method for machining surface of double-metal crushing wall of cone crusher |
| CN112078004B (en) * | 2020-09-21 | 2022-03-01 | 万果新材料科技(上海)有限公司 | Modified foaming thermal insulation material based on waterborne polyester resin and preparation method thereof |
| CN113997380A (en) * | 2021-11-02 | 2022-02-01 | 湖南怀化永久轻建屋面科技开发有限公司 | Single-process device for producing ceramic-like composite board and using method thereof |
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2019
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| EP1231022A3 (en) * | 2001-02-01 | 2002-10-23 | Nuove Officine Ancora S.P.A. | Apparatus for polishing and conveying products |
| CN104400881A (en) * | 2014-10-16 | 2015-03-11 | 罗巨国 | Device for producing ceramic-imitated composite board by one procedure |
| CN107379264A (en) * | 2017-09-08 | 2017-11-24 | 杜光辉 | A kind of two tank mixers easy to remove |
| CN207859074U (en) * | 2018-01-25 | 2018-09-14 | 东莞理工学院 | Utilize the ceramic sanitary appliance forming of 3D printing technique and casting sand core former |
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