CN203725731U - Multi-station heated-mold-method centrifuge production system - Google Patents

Multi-station heated-mold-method centrifuge production system Download PDF

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Publication number
CN203725731U
CN203725731U CN201420116077.0U CN201420116077U CN203725731U CN 203725731 U CN203725731 U CN 203725731U CN 201420116077 U CN201420116077 U CN 201420116077U CN 203725731 U CN203725731 U CN 203725731U
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CN
China
Prior art keywords
pipe
pipe die
tube
horizontal centrifugal
spraying cleaning
Prior art date
Application number
CN201420116077.0U
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Chinese (zh)
Inventor
靳杰
孔国滨
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新兴铸管股份有限公司
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Application filed by 新兴铸管股份有限公司 filed Critical 新兴铸管股份有限公司
Priority to CN201420116077.0U priority Critical patent/CN203725731U/en
Application granted granted Critical
Publication of CN203725731U publication Critical patent/CN203725731U/en

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Abstract

The utility model discloses a multi-station heated-mold-method centrifuge production system, which relates to the technical field of a centrifugal casting machine. Two spray clearing devices are arranged on two sides of a horizontal centrifugal pouring tube drawing device in parallel, a tube mold lifting device is respectively arranged on two ends of the spray clearing devices and the horizontal centrifugal pouring tube drawing device, the spray clearing device comprises a support wheel mechanism, and a tube mold transposition transportation trolley is arranged on an axis part of each of the horizontal centrifugal pouring tube drawing device and the spray clearing device. After the two tube molds complete one step on two adjacent working stations, the tube molds are placed onto the tube mold transposition transportation trolley through the tube mold lifting device, when the tube mold transposition transportation trolley travels to next two adjacent working stations, the tube molds are placed onto the horizontal centrifugal pouring tube drawing device and the spray clearing device by utilizing the tube mold lifting device to start the work of a next step, and the production layout of three working stations and two tube molds is good in production connection performance. The multi-station heated-mold-method centrifuge production system has the advantages of small floor occupied area, compact structure, reasonability in structure and convenience in operation and is particularly suitable for producing a large-aperture cast tube.

Description

Multistation thermodyn process centrifuge production system
Technical field
The utility model relates to centrifugal casting machine technical field.
Background technology
Centrifugal casting machine is in a kind of casting mold that liquid solution is poured into rotation, completes filling, coagulation forming and obtain the machine of metal casting under the effect of centrifugal force.Conventional horizontal centrifuge pipe casting techniques divides again thermodyn process and cold modulus method at present.Wherein the hot drawing of thermodyn process connection casting casting technique is used the widest, but the large multiple footprint of the hot drawing of multistation connection casting machine is large, weight of equipment and huge structure complexity, and involve great expense, power consumption is many, cause that cast tube cost is high, deficiency in economic performance, main is that the bore specification of producing is generally no more than 1000 millimeters.
At present, in the manufacturing of heavy caliber thermodyn process ductile iron pipe, the centrifuge using is all single station centrifuges, the restriction that required by factory site and equipment itself, device layout compactness, peripheral space is little, device integration is high, as being furnished with the functions such as cleaning, spraying, cast, the function that has also increased ejector sleeve having on pouring truck, numerous function in single device, production time can not be made full use of, must come step by step by step, between each step, also have switching time simultaneously, make rhythm of production slow, yield poorly.In addition due to spraying and tube drawing in the two ends of pipe die layout, there is no space mounting dust arrester, in workshop, dust is large, environment is poor.Also, because pipe die is from great, after hoisted in position, can not move, point cannot check support roller and gear wheel while patrolling and examining, after support roller and gear wheel break down the swing pipe mould time long, impact is produced and is overhauled.
Utility model content
Technical problem to be solved in the utility model is to provide a kind of compact conformation, rationally distributed, easy to operate, production connecting is good, the much higher station thermodyn process of production efficiency centrifuge production system.Being particularly useful for heavy caliber cast tube produces.
For solving the problems of the technologies described above, technical solution adopted in the utility model is:
A kind of multistation thermodyn process centrifuge production system, comprises horizontal centrifugal pouring pipe drawing device, and the two ends of described horizontal centrifugal pouring pipe drawing device are also provided with pipe die lowering or hoisting gear; The both sides of described horizontal centrifugal pouring pipe drawing device are respectively equipped with spraying cleaning plant, and the two ends of described two spraying cleaning plants are provided with pipe die lowering or hoisting gear; Described spraying cleaning plant comprises wheel holding mechanism, and the position, axis of described horizontal centrifugal pouring pipe drawing device and spraying cleaning plant is provided with pipe die transposition transport vehicle.
Preferably, described pipe die transposition transport vehicle is 2.
Preferably, one end of described spraying cleaning plant is provided with gear wheel, and the two ends of described horizontal centrifugal pouring pipe drawing device are provided with gear wheel.
Preferably, the other end of described spraying cleaning plant is provided with dust excluding hood.
Preferably, described pipe die lowering or hoisting gear comprises hydraulic cylinder and the first bracket, and described the first bracket is arranged on the pistons end of hydraulic cylinder, and described the first bracket is to be provided with the radian matching with pipe die cylindrical.
Preferably, the axis of described horizontal centrifugal pouring pipe drawing device and spraying cleaning plant is provided with slideway, and described pipe die transposition transport vehicle is arranged on slideway.
Preferably; described pipe die transposition transport vehicle is provided with the second bracket; the centre position, both sides of described two spraying cleaning plants is respectively equipped with pipe die transposition transport vehicle drive unit and assembly pulley, and described pipe die transposition transport vehicle drive unit is all connected with pipe die transposition transport vehicle by steel wire rope with assembly pulley.
Preferably, described the second bracket is that recessed cydariform and radian match with pipe die cylindrical.
The beneficial effect that adopts technique scheme to produce is: by spraying cleaning plant being set respectively in horizontal centrifugal pouring pipe drawing device both sides, on middle horizontal centrifugal pouring pipe drawing device, complete cast and tube drawing, on the spraying cleaning plant of both sides, be responsible for respectively spraying and cleaning, two ends at horizontal centrifugal pouring pipe drawing device and spraying cleaning plant are equipped with pipe die lowering or hoisting gear, can realize the lifting of pipe die, two pipe die transposition transport vehicles that are located at the position, axis of horizontal centrifugal pouring pipe drawing device and spraying cleaning plant can be realized the movement of pipe die; On the spraying cleaning plant of both sides, be provided with wheel holding mechanism, conveniently carry out spraying or the cleaning operation of pipe die, change core operation on pipe die on spraying cleaning plant core simultaneously by original movable platform on melt pit, workman's more convenient operation, safety coefficient are high; The gear wheel arranging at the two ends of horizontal centrifugal pouring pipe drawing device plays the effect of limiter tube mould axial float, and being provided with gear wheel, pipe die faucet part one end on two spraying cleaning plants prevents axial float, in pipe die socket portion one end, dust excluding hood is set, the dust producing while being used for cleaning or spraying seals or takes away, and maintenance production scene is clean.When operation, two pipe dies stop the rotation after adjacent spraying cleaning plant and horizontal centrifugal pouring pipe drawing device complete a spraying and casting tube drawing operation, by pipe die lowering or hoisting gear, two pipe dies are lifted, pipe die transposition transport vehicle drive unit draws two pipe die transposition transport vehicles to two pipe dies to be moved belows, then pipe die lowering or hoisting gear falls, two pipe dies are placed on two pipe die transposition transport vehicles, pipe die transposition transport vehicle is walked under the traction of assembly pulley, the pipe die that completes spraying is moved to horizontal centrifugal pouring pipe drawing device position, completing pipe die after casting tube drawing operation, to move to another spraying cleaning plant position for clearance, recycling pipe die lowering or hoisting gear holds up two pipe dies, two pipe die transposition transport vehicles are retreated between two gaps of horizontal centrifugal pouring pipe drawing device and spraying cleaning plant, then under pipe die lowering or hoisting gear, general who has surrendered's pipe die is placed on the wheel holding mechanism of horizontal centrifugal pouring pipe drawing device and another spraying cleaning plant, the pipe die that the completes spraying tube drawing operation that starts to cast, the pipe die completing after casting tube drawing starts to carry out the work of cleaning process.Three stations that this kind is set up in parallel, the production distribution of two pipe dies, be fully connected the process time, reduced the stand-by period, can utilize the time shift open pipe mould of relieving, and is convenient to wheel holding mechanism and gear wheel to check, overhaul, and reduces the time that overhaul of the equipments impact is produced.The utlity model has that floor space is little, compact conformation, rationally distributed, easy to operate, produce that connecting is good, rhythm of production is fast, safety coefficient is high, the advantage of hygienic environment-protecting, be particularly useful for heavy caliber cast tube and produce.
Brief description of the drawings
Fig. 1 is front view of the present utility model;
Fig. 2 is the top view of Fig. 1;
In figure: 1-horizontal centrifugal pouring pipe drawing device, 2-sprays cleaning plant, 3-pipe die transposition transport vehicle, 4-gear wheel, 5-wheel holding mechanism; 6-pipe die, 7-slideway, 8-the second bracket, 9-pipe die transposition transport vehicle drive unit; 10-assembly pulley, 11-pipe die lowering or hoisting gear, 12-hydraulic cylinder, 13-the first bracket.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail.
A kind of multistation thermodyn process centrifuge production system as shown in Figure 1, 2, comprises horizontal centrifugal pouring pipe drawing device 1, and the two ends of described horizontal centrifugal pouring pipe drawing device 1 are also provided with pipe die lowering or hoisting gear 11; The both sides of described horizontal centrifugal pouring pipe drawing device 1 are respectively equipped with spraying cleaning plant 2; the two ends of described two spraying cleaning plants 2 are provided with pipe die lowering or hoisting gear 11; described spraying cleaning plant 2 comprises wheel holding mechanism 5; conveniently carry out spraying or the cleaning operation of pipe die 6; the position, axis of described horizontal centrifugal pouring pipe drawing device 1 and spraying cleaning plant 2 is provided with pipe die transposition transport vehicle 3; utilize pipe die lowering or hoisting gear 11 that pipe die 6 is held up and is placed on pipe die transposition transport vehicle 3, utilize pipe die transposition transport vehicle 3 to realize the transhipment of pipe die 6.
As a kind of preferred structure, described pipe die transposition transport vehicle 3 is 2, can consign two pipe dies 6 simultaneously, enhances productivity; One end of described spraying cleaning plant 2 is provided with gear wheel 4, the other end is provided with dust excluding hood, the two ends of described horizontal centrifugal pouring pipe drawing device 1 are provided with gear wheel 4, the gear wheel 4 arranging at the two ends of horizontal centrifugal pouring pipe drawing device 1 plays the effect of restriction pipe die 6 axial floats, and being provided with gear wheel 4, pipe die faucet part one end on two spraying cleaning plants 2 prevents pipe die 6 axial floats, in pipe die socket portion one end, dust excluding hood is set, the dust producing while being used for cleaning or spraying seals or takes away, and maintenance production scene is clean.
Described pipe die lowering or hoisting gear 11 comprises hydraulic cylinder 12 and the first bracket 13, described the first bracket 13 is arranged on the pistons end of hydraulic cylinder 12, described the first bracket 13 is for being provided with the radian matching with pipe die 6 cylindricals, when lifting, pipe die 6 is placed on the first bracket 13 that is provided with radian, can not roll, steadily reliable, the axis of described horizontal centrifugal pouring pipe drawing device 1 and spraying cleaning plant 2 is provided with slideway 7, described pipe die transposition transport vehicle 3 is arranged on slideway 7, pipe die transposition transport vehicle 3 mobile linearity on slideway 7 is good like this, be convenient to the quiet run of pipe die 6.
Described pipe die transposition transport vehicle 3 is provided with the second bracket 8; the second bracket 8 matches with pipe die 6 cylindricals for recessed cydariform and radian; when delivery, pipe die 6 is placed on the second bracket 8; steadily do not roll; the centre position, both sides of described two spraying cleaning plants 2 is respectively equipped with pipe die transposition transport vehicle drive unit 9 and assembly pulley 10; described pipe die transposition transport vehicle drive unit 9 is all connected with pipe die transposition transport vehicle 3 by steel wire rope with assembly pulley 10, can drive pipe die transposition transport vehicle 3.
Described pipe die transposition transport vehicle 3 is two and links together; described two spraying cleaning plants 2 all equate with the distance of horizontal centrifugal pouring pipe drawing device 1; the spacing of the second bracket 8 of two pipe dies transposition transport vehicles 3 and spraying cleaning plant 2 and horizontal centrifugal pouring pipe drawing device 1 axial spacing identical, the satisfied pipe die 6 of simultaneously consigning on adjacent two stations.
By spraying cleaning plant 2 is set respectively in horizontal centrifugal pouring pipe drawing device 1 both sides, on middle horizontal centrifugal pouring pipe drawing device 1, complete cast and tube drawing, on the spraying cleaning plant 2 of both sides, be responsible for respectively spraying and cleaning, two ends at horizontal centrifugal pouring pipe drawing device 1 and spraying cleaning plant 2 are equipped with pipe die lowering or hoisting gear 11, can realize the lifting of pipe die 6, two pipe die transposition transport vehicles 3 that are located at the position, axis of horizontal centrifugal pouring pipe drawing device 1 and spraying cleaning plant 2 can be realized the movement of pipe die 6; On the spraying cleaning plant 2 of both sides, be provided with wheel holding mechanism 5, conveniently carry out spraying or the cleaning operation of pipe die 6, change core operation on pipe die on spraying cleaning plant 2 core by original movable platform on melt pit, workman's more convenient operation, safety coefficient are high simultaneously; The gear wheel 4 arranging at the two ends of horizontal centrifugal pouring pipe drawing device 1 plays the effect of restriction pipe die 6 axial floats, and being provided with gear wheel 4, pipe die faucet part one end on two spraying cleaning plants 2 prevents pipe die 6 axial floats, in pipe die socket portion one end, dust excluding hood is set, the dust producing while being used for cleaning or spraying seals or takes away, and maintenance production scene is clean.
When operation, the spraying cleaning plant 2 that two pipe die 6 on the left sides are adjacent and horizontal centrifugal pouring pipe drawing device 1 stop the rotation after completing a spraying and casting tube drawing operation, by pipe die lowering or hoisting gear 11, two pipe dies 6 are lifted, pipe die transposition transport vehicle drive unit 9 draws two pipe die transposition transport vehicles 3 to two pipe die to be moved 6 belows, then pipe die lowering or hoisting gear 11 falls, two pipe dies 6 are placed on two pipe die transposition transport vehicles 3, the walking to the right under the traction of assembly pulley 10 of pipe die transposition transport vehicle 3, the pipe die that completes spraying is moved to right to horizontal centrifugal pouring pipe drawing device 1 position, completing pipe die after casting tube drawing operation, to move to spraying cleaning plant 2 positions on the right for clearance, recycling pipe die lowering or hoisting gear 11 holds up two pipe dies 6, two pipe die transposition transport vehicles 3 are retreated to left between two gaps of horizontal centrifugal pouring pipe drawing device 1 and spraying cleaning plant 2, then 11 times general who has surrendered's pipe dies 6 of pipe die lowering or hoisting gear are placed on the wheel holding mechanism 5 of spraying cleaning plant 2 on horizontal centrifugal pouring pipe drawing device 1 and the right, the pipe die that the completes spraying tube drawing operation that starts to cast, the pipe die completing after casting tube drawing starts to carry out the work of cleaning process, after cleaning out, the pipe die that sprays on the right cleaning plant 2 positions can spray operation, two pipe dies on horizontal centrifugal pouring pipe drawing device 1 and the right spraying cleaning plant 2 complete after casting tube drawing and cleaning spraying operation, utilize pipe die transposition transport vehicle 3 again pipe die to be transported to spraying cleaning plant 2 and horizontal centrifugal pouring pipe drawing device 1 position on the left side left, carry out the operation of subsequent processing, go round and begin again, cycling.
In sum, three stations that this kind is set up in parallel, the production distribution of two pipe dies, process time is fully connected, reduce the stand-by period, fast with time shift pipe die speed, can utilize the time shift open pipe mould of relieving, be convenient to wheel holding mechanism 5 and gear wheel 4 to check, overhaul, reduce the time that overhaul of the equipments impact is produced.The utlity model has that floor space is little, compact conformation, rationally distributed, easy to operate, produce that connecting is good, rhythm of production is fast, safety coefficient is high, the advantage of hygienic environment-protecting, be particularly useful for heavy caliber cast tube and produce.

Claims (8)

1. a multistation thermodyn process centrifuge production system, comprises horizontal centrifugal pouring pipe drawing device (1), it is characterized in that: the two ends of described horizontal centrifugal pouring pipe drawing device (1) are also provided with pipe die lowering or hoisting gear (11); The both sides of described horizontal centrifugal pouring pipe drawing device (1) are respectively equipped with spraying cleaning plant (2), and the two ends of described two spraying cleaning plants (2) are provided with pipe die lowering or hoisting gear (11); Described spraying cleaning plant (1) comprises wheel holding mechanism (5), and the position, axis of described horizontal centrifugal pouring pipe drawing device (1) and spraying cleaning plant (2) is provided with pipe die transposition transport vehicle (3).
2. multistation thermodyn process centrifuge production system according to claim 1, is characterized in that: described pipe die transposition transport vehicle (3) is 2.
3. multistation thermodyn process centrifuge production system according to claim 1, is characterized in that: one end of described spraying cleaning plant (2) is provided with gear wheel (4), and the two ends of described horizontal centrifugal pouring pipe drawing device (1) are provided with gear wheel (4).
4. multistation thermodyn process centrifuge production system according to claim 3, is characterized in that: the other end of described spraying cleaning plant (2) is provided with dust excluding hood.
5. multistation thermodyn process centrifuge production system according to claim 1, it is characterized in that: described pipe die lowering or hoisting gear (11) comprises hydraulic cylinder (12) and the first bracket (13), described the first bracket (13) is arranged on the pistons end of hydraulic cylinder (12), and described the first bracket (13) is for being provided with the radian matching with pipe die (6) cylindrical.
6. multistation thermodyn process centrifuge production system according to claim 1; it is characterized in that: the axis of described horizontal centrifugal pouring pipe drawing device (1) and spraying cleaning plant (2) is provided with slideway (7), and described pipe die transposition transport vehicle (3) is arranged on slideway (7).
7. multistation thermodyn process centrifuge production system according to claim 2; it is characterized in that: described pipe die transposition transport vehicle (3) is provided with the second bracket (8); the centre position, both sides of described two spraying cleaning plants (2) is respectively equipped with pipe die transposition transport vehicle drive unit (9) and assembly pulley (10), and described pipe die transposition transport vehicle drive unit (9) is all connected with pipe die transposition transport vehicle (3) by steel wire rope with assembly pulley (10).
8. multistation thermodyn process centrifuge production system according to claim 7, is characterized in that: described the second bracket (8) matches with pipe die (6) cylindrical for recessed cydariform and radian.
CN201420116077.0U 2014-03-14 2014-03-14 Multi-station heated-mold-method centrifuge production system CN203725731U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103878337A (en) * 2014-03-14 2014-06-25 新兴铸管股份有限公司 Multi-station hot mold method centrifugal production system
CN105583949A (en) * 2016-02-29 2016-05-18 周兆弟 Pipe mold positioning and lifting table and pipe mold positioning and lifting mechanism
CN105964969A (en) * 2016-05-31 2016-09-28 侯马市风雷管模制造有限公司 Full-automatic six-station centrifugal pouring equipment
CN106077557A (en) * 2016-06-30 2016-11-09 中原内配集团安徽有限责任公司 A kind of centrifugal casting system of cylinder jacket of diesel engine
CN106378441A (en) * 2016-11-29 2017-02-08 山东杰创机械有限公司 Double-station automatic pouring machine

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103878337A (en) * 2014-03-14 2014-06-25 新兴铸管股份有限公司 Multi-station hot mold method centrifugal production system
CN103878337B (en) * 2014-03-14 2015-11-11 新兴铸管股份有限公司 Multistation thermodyn process centrifuge production system
CN105583949A (en) * 2016-02-29 2016-05-18 周兆弟 Pipe mold positioning and lifting table and pipe mold positioning and lifting mechanism
CN105583949B (en) * 2016-02-29 2019-03-01 周兆弟 Pipe die positioned-lifting platform and pipe die positioned-lifting mechanism
CN105964969A (en) * 2016-05-31 2016-09-28 侯马市风雷管模制造有限公司 Full-automatic six-station centrifugal pouring equipment
CN105964969B (en) * 2016-05-31 2018-02-16 侯马市风雷管模制造有限公司 Full automatic 6-station centrifugal casting equipment
CN106077557A (en) * 2016-06-30 2016-11-09 中原内配集团安徽有限责任公司 A kind of centrifugal casting system of cylinder jacket of diesel engine
CN106378441A (en) * 2016-11-29 2017-02-08 山东杰创机械有限公司 Double-station automatic pouring machine
CN106378441B (en) * 2016-11-29 2018-01-02 山东杰创机械有限公司 A kind of double automatic pouring machine

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GR01 Patent grant
C25 Abandonment of patent right or utility model to avoid double patenting
AV01 Patent right actively abandoned

Granted publication date: 20140723

Effective date of abandoning: 20151111