CN104786346B - High-pressure automatic forming device for producing large-scaled washing basin - Google Patents
High-pressure automatic forming device for producing large-scaled washing basin Download PDFInfo
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- CN104786346B CN104786346B CN201510221741.7A CN201510221741A CN104786346B CN 104786346 B CN104786346 B CN 104786346B CN 201510221741 A CN201510221741 A CN 201510221741A CN 104786346 B CN104786346 B CN 104786346B
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- mould
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- molding machine
- machine frame
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
- B28B13/065—Removing the shaped articles from moulds by applying electric current or other means of discharging, e.g. pneumatic or hydraulic discharging means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Mounting, Exchange, And Manufacturing Of Dies (AREA)
- Moulds, Cores, Or Mandrels (AREA)
Abstract
The invention provides a high-pressure automatic forming device for producing a large-scaled washing basin, belongs to the technical field of sanitary ceramic production devices, and is used for automatic producing of the large-scaled washing basin. According to the technical scheme, a clamping mechanism is fixed to one end of a forming machine framework, an outer shape of a mold is arranged on a mold fixing plate of the clamping mechanism, and an inner shape is arranged on a mold pushing plate of a mold opening and compounding mechanism. The mold pushing plate of the mold opening and compounding mechanism can carry out reciprocation movement along mold opening and compounding rails of the forming machine framework, the processes of forming and demolding can be automatically completed. An automatic transferring machine is arranged below the forming machine framework, and the blank taking process can be automatically completed. According to the high-pressure automatic forming device for producing the large-scaled washing basin, the production procedures are simplified, the production efficiency is greatly improved, the labor intensity of workers is lowered, the damage rate of semi-finished products is lowered, the production occupation area is saved, and the energy consumption is lowered. The traditional independent production of the large-scaled washing basin is changed into the modern automatic continuous production, and the very important significance is provided for the production development and benefit improving.
Description
Technical field
The present invention relates to a kind of high pressure shaping equipment for producing sanitary ceramics lauer, belongs to sanitary ceramics life
Produce equipment technical field.
Background technology
In traditional lauer molding procedure, the mode of production of plaster model minute-pressure slip casting is had been used up, often covered
Model daily can only slip casting once, inefficiency, low space utilization, and moulded dimension is big, weight weight, mould matched moulds, lock
Tightly, die sinking, the demoulding operates lengthy and tedious, yield rate low using artificial operation, and employee's body constitution, skilled operation degree are required very
It is high；In addition, plaster model needs daily high temperature drying, the use requirement of second day is can be only achieved, energy resource consumption is very big.And produce general
The high pressure forming device size of logical high pressure wash basin is less, it is impossible to installs the mould of production lauer, therefore develops a kind of
The automatic high pressure former that lauer can be produced is very important.
The content of the invention
The technical problem to be solved is to provide a kind of high pressure shaping equipment for producing lauer, this
The equipment of kind can be automatically performed molding, the demoulding, take the technical process of base such that it is able to simplify production procedure, greatly improve production
Efficiency, while can reduce that number of times is removed down, reduces labor strength, reduces semi-finished product breakage rate, can also save production and account for
Ground, reduces energy resource consumption.
Solving the technical scheme of above-mentioned technical problem is：
A kind of high pressure shaping equipment for producing lauer, it includes mould, molding machine frame, Mould opening and closing machine
Install horizontal in structure, clamping mechanism, automatic transfer-machine, ground rail, the top that the arranged on both sides of molding machine frame has column, column
Beam, two crossbeams are parallel, and crossbeam top is provided with folding mould track, and clamping mechanism is fixedly connected on the top folding of molding machine frame
One end of mould track, clasp mould mechanism is located at the top of molding machine frame, clasp mould mechanism and molding machine frame top folding mould
Track is connected, and mould is made up of inner mold and external form, and inner mold is arranged on clasp mould mechanism, and external form is arranged on clamping mechanism
On, inner mold is relative with external form, and ground rail is laid on the ground of molding machine frame side, ground rail and molding machine frame
Beam vertical, automatic transfer-machine is arranged on ground rail, and mould is connected with high-pressure slip-casting device, clasp mould mechanism, locked mode
Mechanism, automatic transfer-machine are connected with control device.
The high pressure shaping equipment of above-mentioned production lauer, the clasp mould mechanism is by hydraulic motor, driving-chain
Bar, drive sprocket, driven sprocket, folding mould coaster, upset reductor, rotary shaft, model pushing plate composition, hydraulic motor is installed
It is connected with drive sprocket in crossbeam one end, driven sprocket is arranged on crossbeam middle part, and drive sprocket is by driving chain and driven chain
Wheel connection, folding mould coaster is connected with driving chain, and the bottom of folding mould coaster is meshed with folding mould track, overturns reductor
Installed in folding mould coaster side, rotary shaft one end is connected through folding mould coaster with upset reductor, rotary shaft other end peace
It is mounted in the middle of model pushing plate, inner mold is arranged on model pushing plate.
The high pressure shaping equipment of above-mentioned production lauer, the clamping mechanism is by locking cylinder, locking beam, lock
Bar, rotational lock disk, rotary cylinder, model fixed plate composition are strained at, model fixed plate is arranged on crossbeam top one end, locking oil
Cylinder one end is arranged on model fixed plate side, and other end connection locking beam, external form is arranged in model fixed plate, and locking pull bar is worn
Model fixed plate is crossed, one end connection locking beam of pull bar is locked, the other end is hanging, and rotational lock disk, rotary cylinder are arranged on and open
On the model pushing plate of clamping, rotational lock disk is relative with hanging one end of locking pull bar.
The high pressure shaping equipment of above-mentioned production lauer, the automatic transfer-machine by automatic transferring railcar body,
Hoofing part mechanism, lifting-up support, jacking cylinder, take base top surface composition, hoofing part mechanism include driving speed reducer, active
Wheel, driven pulley, driving speed reducer is installed on automatic transferring railcar body top, and drivewheel, driven pulley are installed under molding machine frame
Side, drivewheel is connected by chain with driving speed reducer, and the lower end of lifting-up support is connected with automatic transferring railcar body, lifting-up support
Upper end be connected with base top surface is taken, the lower end of jacking cylinder is arranged on automatic transferring railcar body, the upper end of jacking cylinder with
Take base top surface to be connected.
The invention has benefit that：
Clamping mechanism of the present invention is fixed on one end of molding machine frame, and the external form of model is consolidated installed in the model of clamping mechanism
In fixed board, inner mold is arranged on the model pushing plate of clasp mould mechanism, and the model pushing plate of clasp mould mechanism can be along molding
Folding mould track on machine frame crossbeam is moved back and forth, and can be automatically performed molding, knockout course, and automatic transfer-machine is located at molding
Machine frame lower section, can be automatically performed and take base process.This invention simplifies production procedure, substantially increases production efficiency.Giving birth to
Reduce during product and remove down number of times, reduce labor strength, reduce semi-finished product breakage rate, production can also be saved and accounted for
Ground, reduces energy resource consumption.
Present invention achieves the mechanization of lauer, automated production, make the production of lauer by traditional
Independent production is changed into the automatic continuous production of modernization, has very important meaning to developping production, increasing the benefit, and is worth
In popularization of the same trade.
Description of the drawings
Fig. 1 is the dimensional structure diagram of the present invention；
Fig. 2 is the side rear direction view of Fig. 1；
Fig. 3 is the side view of Fig. 1；
Fig. 4 is the A-A sectional views of Fig. 3；
Fig. 5 is the structural representation of automatic transfer-machine；
Fig. 6 is the side view of Fig. 5.
Labelling is as follows in figure：Mould 1, molding machine frame 2, automatic transfer-machine 3, ground rail 4, inner mold 5, external form 6, folding
Mould track 7, clasp mould mechanism 8, clamping mechanism 9, column 10, crossbeam 11, hydraulic motor 12, driving chain 13, drive sprocket 14,
Driven sprocket 15, folding mould coaster 16, upset reductor 17, rotary shaft 18, model pushing plate 19, locking cylinder 20, locking beam
21st, pull bar 22, rotational lock disk 23, rotary cylinder 24, model fixed plate 25, automatic transferring railcar body 26, hoofing part are locked
Mechanism 27, lifting-up support 28, jacking cylinder 29, take base top surface 30, driving speed reducer 31, drivewheel 32, driven pulley 33.
Specific embodiment
The present invention is by mould 1, molding machine frame 2, clasp mould mechanism 8, clamping mechanism 9, automatic transfer-machine 3, ground rail 4
Composition, mould 1 is connected with grouting device, and clasp mould mechanism 8, clamping mechanism 9, automatic transfer-machine 3 are connected with control device.
Fig. 1,2 show that molding machine frame 2 is made up of column 10, crossbeam 11, folding mould track 7.The two of molding machine frame 2
Side is arranged with column 10, and per side 3, crossbeam 11 is installed on the top of column 10, and two crossbeams 11 are parallel, and the top of crossbeam 11 is provided with
Folding mould track 7.
Fig. 1,2,3,4 show that clasp mould mechanism 8 is by hydraulic motor 12, driving chain 13, drive sprocket 14, driven sprocket
15th, folding mould coaster 16, upset reductor 17, rotary shaft 18, model pushing plate 19 are constituted.Hydraulic motor 12 is arranged on crossbeam 11
One end, hydraulic motor 12 is connected with drive sprocket 14, and driven sprocket 15 is arranged on the middle part of crossbeam 11, and drive sprocket 14 is by passing
Dynamic chain 13 is connected with driven sprocket 15, and folding mould coaster 16 is connected with driving chain 13, the bottom of folding mould coaster 16 with open
Matched moulds track 7 is meshed, and upset reductor 17 is arranged on the side of folding mould coaster 16, and the one end of rotary shaft 18 passes through folding mould coaster
16 are connected with upset reductor 17, and the other end of rotary shaft 18 is arranged in the middle of model pushing plate 19, and inner mold 5 is advanced installed in model
On plate 19.Hydraulic motor 12 drives folding mould coaster 16 to move in folding mould track 7 by driving chain 13, folding mould coaster 16
Moved with movable model pushing plate 19 by rotary shaft 18, upset reductor 17 is by rotary shaft 18 with 19 turns of movable model pushing plate
It is dynamic, inner mold 5 is turned to.
Fig. 1,2,3,4 show, clamping mechanism 9 by locking cylinder 20, locking beam 21, locking pull bar 22, rotational lock disk 23,
Rotary cylinder 24, model fixed plate 25 are constituted.Model fixed plate 25 is arranged on the top one end of crossbeam 11, the one end of locking cylinder 20 peace
The side of model fixed plate 25 is mounted in, other end connection locking beam 21, external form 6 is arranged in model fixed plate 25, locks pull bar 22
Through model fixed plate 25, one end connection locking beam 21 of pull bar 22 is locked, the other end is hanging.Rotational lock disk 23, rotary pneumatic
The effect of cylinder 24 is that model pushing plate 19 and model fixed plate 25 are locked after mould 1 is combined, to start slip casting.Rotation
Turn locking plate 23, rotary cylinder 24 installed in clasp mould mechanism model pushing plate 19 on, rotational lock disk 23 with locking pull bar
22 hanging one end is relative.
Fig. 1,2,5,6 show that automatic transfer-machine 3 is by automatic transferring railcar body 26, hoofing part mechanism 27, lifting-up support
28th, jacking cylinder 29, take base top surface 30 and constitute.Hoofing part mechanism 27 includes driving speed reducer 31, drivewheel 32, driven pulley
33, driving speed reducer 31 is installed on the top of automatic transferring railcar body 26, and drivewheel 32, driven pulley 33 are installed on molding machine frame 2
Lower section, drivewheel 32 is connected by chain with driving speed reducer 31.Hoofing part mechanism 27 can drive automatic transferring railcar body
26 on ground rail 4 transverse shifting.Lifting-up support 28 is the support of decussation, the lower end of lifting-up support 28 and automatic transferring
Railcar body 26 connects, and the upper end of lifting-up support 28 is connected with base top surface 30 is taken, and the lower end of jacking cylinder 29 is arranged on shifting automatically
On carrier aircraft car body 26, the upper end of jacking cylinder 29 is connected with base top surface 30 is taken, and the upper end of jacking cylinder 29 can will take base top
Jack-up and put down upwards in face 30.
The course of work of the present invention is as follows：
Control device sends instruction, and clamping mechanism 9 works, and locking cylinder 20 stretches out promotion locking beam 21 and moves, and locks beam
21 drive locking pull bar 22 to move forward；Rotary cylinder 24 stretches out, and rotational lock disk 23 is pushed away and is turn 90 degrees, rotational lock disk 23 with locking
The front end of pull bar 22 compresses, and the external form 6 of inner mold 5 and model fixed plate 25 on model pushing plate 19 matches, corresponding with mould 1
High-pressure slip-casting device start slip casting.
Slip casting operation is finished, and locking cylinder 20 is retracted, and drives locking beam 21 to lock 23 points of pull bar 22 and rotational lock disk
From；Locking cylinder 20 quits work, and rotary cylinder 24 is retracted, and rotational lock disk 23 is withdrawn into into initial position.
12 rotation driving drive sprocket of oil motor 14 drives driving chain 13 to move, the traction folding mould coaster of driving chain 13
16 move on folding mould track 7, and folding mould coaster 16 is retreated with movable model pushing plate 19, by the inner mold 5 and external form 6 of mould 1
Separate, folding mould coaster 16 moves to the top of ground rail 4 with movable model pushing plate 19, and upset reductor 17 works, by rotation
Rotating shaft 18 rotates model pushing plate 19, inner mold 5 to horizontal level.
The hoofing part mechanism 27 of automatic transfer-machine 3 runs, and automatic transfer-machine 3 is dragged to into model along ground rail 4 and is pushed away
Enter immediately below plate 19, jacking cylinder 29 stretches out, base top surface 30 will be taken and give rise to the lower plane of inner mold 5 height, automatic demoulding, by product
Take off to fall from inner mold 5 and take on base top surface 30.Jacking cylinder 29 is retracted, and will be taken base top surface 30 and is dropped to elemental height, and walking is driven
Motivation structure 27 runs, and automatic transfer-machine 3 is dragged to outside molding machine frame 2 along ground rail 4, manually takes away product, complete
Into the slip casting work production of a product.
Clasp mould mechanism 8, clamping mechanism 9, automatic transfer-machine 3 start the slip casting cyclic production of next product.
Claims (3)
1. a kind of high pressure shaping equipment for producing lauer, it is characterised in that：It includes mould（1）, molding machine frame
Frame（2）, clasp mould mechanism（8）, clamping mechanism（9）, automatic transfer-machine（3）, ground rail（4）, molding machine frame（2）Both sides
It is arranged with column（10）, column（10）Top install crossbeam（11）, two crossbeams（11）It is parallel, crossbeam（11）Top is provided with
Folding mould track（7）, clamping mechanism（9）It is fixedly connected on molding machine frame（2）Top folding mould track（7）One end, folding
Mold mechanism（8）Positioned at molding machine frame（2）Top, clasp mould mechanism（8）With molding machine frame（2）Top folding mould track
（7）It is connected, mould（1）By inner mold（5）And external form（6）Composition, inner mold（5）Installed in clasp mould mechanism（8）On, external form
（6）Installed in clamping mechanism（9）On, inner mold（5）With external form（6）Relatively, ground rail（4）It is laid on molding machine frame（2）One
On the ground of side, ground rail（4）With molding machine frame（2）Crossbeam（11）Vertically, automatic transfer-machine（3）Installed in ground rail
Road（4）On, mould（1）It is connected with high-pressure slip-casting device, clasp mould mechanism（8）, clamping mechanism（9）, automatic transfer-machine（3）With
Control device is connected；
The clasp mould mechanism（8）By hydraulic motor（12）, driving chain（13）, drive sprocket（14）, driven sprocket（15）, open
Matched moulds coaster（16）, upset reductor（17）, rotary shaft（18）, model pushing plate（19）Composition, hydraulic motor（12）It is arranged on
Crossbeam（11）One end and drive sprocket（14）Connection, driven sprocket（15）Installed in crossbeam（11）Middle part, drive sprocket（14）It is logical
Cross driving chain（13）With driven sprocket（15）Connection, folding mould coaster（16）With driving chain（13）Connection, folding mould coaster
（16）Bottom and folding mould track（7）It is meshed, overturns reductor（17）Installed in folding mould coaster（16）Side, rotary shaft
（18）One end passes through folding mould coaster（16）With upset reductor（17）Connection, rotary shaft（18）The other end is advanced installed in model
Plate（19）Centre, inner mold（5）Installed in model pushing plate（19）On.
2. it is according to claim 1 production lauer high pressure shaping equipment, it is characterised in that：The locked mode
Mechanism（9）By locking cylinder（20）, locking beam（21）, locking pull bar（22）, rotational lock disk（23）, rotary cylinder（24）, mould
Type fixed plate（25）Composition, model fixed plate（25）Installed in crossbeam（11）Top one end, locking cylinder（20）One end is arranged on
Model fixed plate（25）Side, other end connection locking beam（21）, external form（6）Installed in model fixed plate（25）On, locking is drawn
Bar（22）Through model fixed plate（25）, lock pull bar（22）One end connection locking beam（21）, the other end is hanging, rotational lock
Disk（23）, rotary cylinder（24）Installed in clasp mould mechanism（8）Model pushing plate on（19）, rotational lock disk（23）With locking
Pull bar（22）Hanging one end it is relative.
3. it is according to claim 2 production lauer high pressure shaping equipment, it is characterised in that：It is described automatic
Transfer machine（3）By automatic transferring railcar body（26）, hoofing part mechanism（27）, lifting-up support（28）, jacking cylinder（29）, take base
Top surface（30）Composition, hoofing part mechanism（27）Including driving speed reducer（31）, drivewheel（32）, driven pulley（33）, walking subtracts
Fast machine（31）It is installed on automatic transferring railcar body（26）Top, drivewheel（32）, driven pulley（33）It is installed on molding machine frame（2）
Lower section, drivewheel（32）By chain and driving speed reducer（31）Connection, lifting-up support（28）Lower end and automatic transferring locomotive
Body（26）Connection, lifting-up support（28）Upper end with take base top surface（30）It is connected, jacking cylinder（29）Lower end be arranged on from
Dynamic transfer railcar body（26）On, jacking cylinder（29）Upper end with take base top surface（30）It is connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510221741.7A CN104786346B (en) | 2015-05-05 | 2015-05-05 | High-pressure automatic forming device for producing large-scaled washing basin |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510221741.7A CN104786346B (en) | 2015-05-05 | 2015-05-05 | High-pressure automatic forming device for producing large-scaled washing basin |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104786346A CN104786346A (en) | 2015-07-22 |
| CN104786346B true CN104786346B (en) | 2017-05-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510221741.7A Active CN104786346B (en) | 2015-05-05 | 2015-05-05 | High-pressure automatic forming device for producing large-scaled washing basin |
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| CN (1) | CN104786346B (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106217631B (en) * | 2016-08-19 | 2018-10-30 | 九牧厨卫股份有限公司 | A kind of ceramic body automatic demoulding method of horizontal press |
| CN106808563B (en) * | 2017-03-30 | 2022-11-22 | 唐山贺祥智能科技股份有限公司 | Self-locking mechanism and high-pressure forming machine with same |
| CN107415041B (en) * | 2017-09-27 | 2022-12-09 | 刘子建 | Arm lock formula multistation high pressure slip casting machine |
| CN108189215A (en) * | 2017-09-30 | 2018-06-22 | 佛山市鸥歌陶瓷有限公司 | A kind of Production of Ceramics processing clamp device |
| CN108789784B (en) * | 2018-07-09 | 2020-03-17 | 中国建材检验认证集团(陕西)有限公司 | Mould carrying device suitable for sanitary ceramic automatic production line |
| CN108621283A (en) * | 2018-08-03 | 2018-10-09 | 泉州市三联机械制造有限公司 | A kind of molding compressing head synchronous braking device |
| CN111037105B (en) * | 2019-12-31 | 2022-01-28 | 浙江威克特广告有限公司 | Workbench for laser engraving machine |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2505275Y (en) * | 2001-09-26 | 2002-08-14 | 刘资丰 | Double-plate mould-closing mechanism |
| CN200984780Y (en) * | 2006-11-21 | 2007-12-05 | 郭俊平 | Pressure slip casting and pressure demoulding ceramic blank forming device |
| CN204622256U (en) * | 2015-05-05 | 2015-09-09 | 惠达卫浴股份有限公司 | A kind of high pressure shaping equipment producing lauer |
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2015
- 2015-05-05 CN CN201510221741.7A patent/CN104786346B/en active Active
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