CN207415642U - A kind of lightweight wall plate molding machine - Google Patents
A kind of lightweight wall plate molding machine Download PDFInfo
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- CN207415642U CN207415642U CN201721424132.2U CN201721424132U CN207415642U CN 207415642 U CN207415642 U CN 207415642U CN 201721424132 U CN201721424132 U CN 201721424132U CN 207415642 U CN207415642 U CN 207415642U
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Abstract
本实用新型是一种轻质墙板成型装置,包括上下设置的下模架和成型模,所述下模架的隔离模板上表面均匀设有若干平行设置的隔板;所述成型模设有底模板,底模板的两侧设有固定边板,底模板的前侧和后侧分别铰接有前堵板和后堵板,固定边板、前堵板和后堵板的高度相等,在两侧固定边板之间的底模板上设有与前述隔板一一对应的隔板安装孔,固定边板与隔板、隔板与隔板之间构成墙板成型腔,在每个墙板成型腔的底部设有下模板,在底模板的上方设有上压板,上压板上设有上模板。本实用新型可以加快浇筑速度,提高工作效率,降低了生产成本,生产过程中机械化、自动化程度高,大幅减轻了工人的劳动强度。
The utility model relates to a lightweight wallboard molding device, which comprises a lower mold frame and a forming die arranged up and down, and the upper surface of the isolation formwork of the lower mold frame is uniformly provided with a plurality of partitions arranged in parallel; the forming mold is provided with Bottom formwork, the two sides of the bottom formwork are provided with fixed side plates, the front side and the rear side of the bottom formwork are respectively hinged with a front blocking plate and a rear blocking plate, the heights of the fixed side plate, the front blocking plate and the rear blocking plate are equal, The bottom formwork between the side fixed side plates is provided with partition installation holes corresponding to the aforementioned partitions one by one, and the wall molding cavity is formed between the fixed side boards and the partitions, and between the partitions and the partitions. The bottom of the molding cavity is provided with a lower template, an upper platen is arranged above the bottom template, and an upper template is arranged on the upper platen. The utility model can speed up the pouring speed, improve the work efficiency, reduce the production cost, have a high degree of mechanization and automation in the production process, and greatly reduce the labor intensity of workers.
Description
技术领域technical field
本实用新型涉及一种建筑机械,特别是一种轻质墙板成型装置。The utility model relates to a construction machine, in particular to a light wall panel forming device.
背景技术Background technique
市场上现有的隔墙板生产设备品种很多,其降低了劳动强度,提高了生产效率。但是现有的隔墙板生产设备自动化程度还是比较低,不能实现自动卸模,自动抽拔管,需要人力,操作也不方便,另外在使用过程中产品浇注的成功率低,使用效果不理想。There are many types of partition wall panel production equipment in the market, which reduces labor intensity and improves production efficiency. However, the existing production equipment for partition wall panels is still relatively low in automation, and cannot realize automatic mold unloading and automatic pipe extraction, which requires manpower and is inconvenient to operate. In addition, the success rate of product pouring during use is low, and the use effect is not ideal. .
发明内容Contents of the invention
本实用新型所要解决的技术问题是针对现有技术的不足,提供一种使用方便、机械自动化程度高的轻质墙板成型装置。The technical problem to be solved by the utility model is to provide a lightweight wallboard forming device which is easy to use and has a high degree of mechanical automation in view of the deficiencies of the prior art.
本实用新型所要解决的技术问题是通过以下的技术方案来实现的,本实用新型是一种轻质墙板成型装置,其特点是:包括上下设置的下模架和成型模,所述下模架设有底架,底架上方设有隔离模板,隔离模板通过升降油缸与底架相连,隔离模板的上表面均匀设有若干平行设置的隔板,相邻隔板之间的距离与墙板的厚度相等;所述成型模设有底模板,底模板的两侧设有固定边板,底模板的前侧和后侧分别铰接有前堵板和后堵板,固定边板、前堵板和后堵板的高度相等,在两侧固定边板之间的底模板上设有与前述隔板一一对应的隔板安装孔,固定边板与隔板、隔板与隔板之间构成墙板成型腔,在每个墙板成型腔的底部设有下模板,在底模板的上方设有上压板,上压板通过液压缸与机架相连,上压板的下表面上设有数个与每个墙板成型腔配合的上模板。The technical problem to be solved by the utility model is achieved through the following technical solutions. The utility model is a lightweight wallboard forming device, which is characterized in that it includes a lower mold frame and a forming mold arranged up and down, and the lower mold An underframe is erected, and an isolation formwork is arranged above the underframe. The isolation formwork is connected to the underframe through a lifting cylinder. The upper surface of the isolation formwork is evenly provided with a number of parallel partitions. The distance between adjacent partitions is the same as that of the wallboard. The thickness is equal; the forming mold is provided with a bottom template, the two sides of the bottom template are provided with fixed side plates, the front side and the rear side of the bottom template are respectively hinged with a front blocking plate and a rear blocking plate, and the fixed side plate, the front blocking plate and the The height of the rear blocking board is equal, and the bottom formwork between the fixed side boards on both sides is provided with partition mounting holes corresponding to the aforementioned partitions one by one, and the fixed side board and the partition, and between the partition and the partition form a wall There is a lower formwork at the bottom of each wallboard forming cavity, and an upper platen above the bottom formwork. The upper platen is connected to the frame through a hydraulic cylinder. The upper formwork for the wall panel forming cavity.
本实用新型所要解决的技术问题还可以通过以下的技术方案来进一步实现,所述下模板和上模板上均设有向上设置的弧形凸起。The technical problem to be solved by the utility model can be further realized through the following technical solutions, the lower template and the upper template are provided with upwardly arranged arc-shaped protrusions.
本实用新型所要解决的技术问题还可以通过以下的技术方案来进一步实现,所述前堵板和后堵板的两端面与两个固定边板之间设有锁定销。The technical problem to be solved by the utility model can be further realized through the following technical proposals. Locking pins are arranged between the two end surfaces of the front and rear blocking plates and the two fixed side plates.
本实用新型所要解决的技术问题还可以通过以下的技术方案来进一步实现,所述的成型模设在地表上,在地表上还设有轨道,底模板的下表面上设有与轨道配合的滑轮。The technical problem to be solved by the utility model can also be further realized through the following technical solutions. The forming mold is set on the ground surface, and a track is also arranged on the ground surface, and a pulley cooperating with the track is provided on the lower surface of the bottom formwork .
本实用新型所要解决的技术问题还可以通过以下的技术方案来进一步实现,在与每个墙板成型腔对应的前堵板上设有若干纵向排列的通孔,通孔中插接有芯管,若干芯管的外端通过轴承安装在平推板上,处于平推板外侧的芯管上设有相互啮合的齿轮,其中一个芯管通过传动机构与电机相连。The technical problem to be solved by the utility model can also be further realized by the following technical scheme. A number of longitudinally arranged through-holes are arranged on the front blocking plate corresponding to each wallboard molding cavity, and core pipes are inserted into the through-holes. The outer ends of several core tubes are mounted on the push plate through bearings, and the core tubes outside the push plate are provided with gears that mesh with each other, and one of the core tubes is connected with the motor through a transmission mechanism.
本实用新型所要解决的技术问题还可以通过以下的技术方案来进一步实现,所述平推板上连有驱动其运动的驱动气缸。The technical problem to be solved by the utility model can also be further realized through the following technical solutions, the flat push plate is connected with a drive cylinder to drive its motion.
本实用新型所要解决的技术问题还可以通过以下的技术方案来进一步实现,在墙板成型腔的宽度超过20cm时,所述的通孔设有两列,相邻两列的通孔交错设置。The technical problem to be solved by the utility model can be further realized through the following technical solutions. When the width of the wallboard forming cavity exceeds 20cm, the through holes are provided in two rows, and the through holes in two adjacent rows are arranged alternately.
本实用新型所要解决的技术问题还可以通过以下的技术方案来进一步实现,所述隔板的宽度小于墙板成型腔的宽度。The technical problem to be solved by the utility model can be further realized through the following technical solutions, the width of the partition plate is smaller than the width of the wallboard forming cavity.
与现有技术相比,本实用新型的上模架和成型模上下对接后,隔离模板上的隔板插入到成型模中,这样就形成了墙板成型腔,向墙板成型腔中填充混凝土,盖上上压板,等到墙板成型后,使隔离模板带动隔板向下脱模运动,脱模后的成型模可以移动到一边继续等待混凝土的凝固,同时移入新的成型模继续前述操作,浇筑墙体,这样一次能成型多个墙板,同时又能加快浇筑速度,提高工作效率,降低了生产成本,生产过程中机械化、自动化程度高,大幅减轻了工人的劳动强度。Compared with the prior art, after the upper mold base and the forming mold of the utility model are butted up and down, the partition on the isolation formwork is inserted into the forming mold, thus forming a wallboard molding cavity, and filling the wallboard molding cavity with concrete , cover the upper platen, wait until the wallboard is formed, make the isolation formwork drive the partition to demould downward, the mold after demoulding can be moved to one side and continue to wait for the concrete to solidify, and at the same time move into a new mold to continue the above operation, Pouring the wall, so that multiple wall panels can be formed at one time, and at the same time, the pouring speed can be accelerated, the work efficiency can be improved, and the production cost can be reduced. The high degree of mechanization and automation in the production process greatly reduces the labor intensity of workers.
制作的墙板需要有空腔时,通过电机驱动芯管旋转,这样不仅可以防止粘黏,同时使混凝土密实,并且抽拔管方便,不会损坏墙板,提高产品的成品率。When the wallboard needs to have a cavity, the motor drives the core tube to rotate, which not only prevents sticking, but also makes the concrete dense, and the tube is easy to pull out without damaging the wallboard, improving the yield of the product.
附图说明Description of drawings
图1为本实用新型的一种立体结构示意图。Fig. 1 is a schematic diagram of a three-dimensional structure of the present invention.
图2为本实用新型的主视结构示意图。Fig. 2 is a schematic diagram of the front view of the utility model.
具体实施方式Detailed ways
参照附图1和图2,一种轻质墙板成型装置,包括上下设置的下模架和成型模,所述下模架设在地下,下模架设有底架,底架上方设有隔离模板5,隔离模板5通过升降油缸11与底架相连,隔离模板5的上表面均匀设有六个平行设置的隔板4,隔板4数量也可以根据生产的实际情况确定,相邻隔板4之间的距离与墙板的厚度相等。所述成型模设有底模板2,所述的成型模设在地表上,在地表上还设有轨道,轨道同时设在下模架的上方,底模板2的下表面上设有与轨道配合的滑轮。With reference to accompanying drawing 1 and Fig. 2, a kind of lightweight wallboard forming device comprises the lower formwork set up and down and forming mold, and described lower formwork is erected in the ground, and lower formwork is provided with chassis, is provided with isolation formwork above the chassis 5. The isolation formwork 5 is connected to the underframe through the lifting cylinder 11. The upper surface of the isolation formwork 5 is evenly provided with six partitions 4 arranged in parallel. The number of partitions 4 can also be determined according to the actual situation of production. Adjacent partitions 4 The distance between them is equal to the thickness of the wallboard. Described molding die is provided with bottom template 2, and described molding mold is arranged on the ground surface, is also provided with track on the ground surface, and track is arranged on the top of lower formwork simultaneously, and the lower surface of bottom template 2 is provided with the track that cooperates. pulley.
底模板2的上表面两侧设有固定边板1,底模板2的前侧和后侧分别铰接有前堵板和后堵板,固定边板1、前堵板10和后堵板3的高度相等,前堵板10和后堵板3的两端面与两个固定边板1之间设有锁定销。在两侧固定边板1之间的底模板2上设有与前述隔板4一一对应的隔板安装孔7,隔板4上升穿过隔板安装孔7,即可与固定边板1齐平。固定边板1与隔板4、隔板4与隔板4之间构成墙板成型腔,隔板4的宽度小于墙板成型腔的宽度,在每个墙板成型腔的底部设有下模板8,在底模板2的上方设有上压板9,上压板9通过液压缸与机架相连,上压板9的下表面上设有数个与每个墙板成型腔配合的上模板。下模板8和上模板上均设有向上设置的弧形凸起。Both sides of the upper surface of the bottom formwork 2 are provided with fixed side plates 1, and the front side and the rear side of the bottom formwork 2 are respectively hinged with a front blocking plate and a rear blocking plate. The heights are equal, and locking pins are arranged between the two end faces of the front blocking plate 10 and the rear blocking plate 3 and the two fixed side plates 1 . The bottom template 2 between the fixed side plates 1 on both sides is provided with a partition installation hole 7 corresponding to the aforementioned partition 4 one by one, the partition 4 rises through the partition installation hole 7, and can be connected with the fixed side board 1 flush. The wall panel forming cavity is formed between the fixed side plate 1 and the partition plate 4, and between the partition plate 4 and the partition plate 4. The width of the partition plate 4 is smaller than the width of the wall panel forming cavity, and a lower formwork is arranged at the bottom of each wall panel forming cavity 8. An upper platen 9 is provided above the bottom formwork 2, and the upper platen 9 is connected to the frame through a hydraulic cylinder. The lower surface of the upper platen 9 is provided with several upper formworks that cooperate with each wallboard forming cavity. Both the lower template 8 and the upper template are provided with upwardly arranged arc-shaped protrusions.
使用的时候,将底模板2上的前堵板10和后堵板3上翻与两侧的固定边板1相固定,同时将下模板8放置在墙板成型腔中。底模板2在牵引力的作用下运动至下模架上方,在轨道上可以设置底模板2止步挡块,防止底模板2移动。在升降油缸11的作用下,使隔离模板5上升,隔板4穿过隔板安装孔7与固定边板1、前堵板10、后堵板3高度齐平即可。向墙板成型腔中灌注混凝土,再将上压板9压在底模板2的上表面,等待混凝土凝固。等到墙板成型后,使隔离模板5带动隔板4向下脱模运动,脱模后的成型模和墙板一起移动到一边继续等待混凝土的凝固,同时移入新的成型模继续前述操作,浇筑墙体,这样一次能成型多个墙板,同时又能加快浇筑速度,提高工作效率,降低了生产成本。When in use, the front blocking plate 10 and the rear blocking plate 3 on the bottom formwork 2 are turned up and fixed with the fixed side plates 1 on both sides, and the lower formwork 8 is placed in the wallboard molding cavity at the same time. The bottom formwork 2 moves to the top of the lower formwork under the effect of traction, and the bottom formwork 2 stoppers can be set on the track to prevent the bottom formwork 2 from moving. Under the effect of lifting oil cylinder 11, isolation formwork 5 is risen, and dividing plate 4 passes through dividing plate mounting hole 7 and is flush with fixed side plate 1, front blocking plate 10, rear blocking plate 3 heights and gets final product. Concrete is poured into the wallboard forming cavity, and the upper pressing plate 9 is pressed on the upper surface of the bottom formwork 2, and the concrete is solidified. After the wall panel is formed, the isolation formwork 5 drives the partition plate 4 to demould downward, and the demoulding forming mold and the wall panel are moved to one side to continue to wait for the concrete to solidify, and at the same time, move into a new forming mold to continue the aforementioned operation, pouring In this way, multiple wall panels can be formed at one time, and at the same time, the pouring speed can be accelerated, the work efficiency can be improved, and the production cost can be reduced.
在与每个墙板成型腔对应的过前堵板10上设有若干纵向排列的通孔6,通孔6中插接有芯管,若干芯管的外端通过轴承安装在平推板上,处于平推板外侧的芯管上设有相互啮合的齿轮,其中一个芯管通过传动机构与电机相连。平推板上还连有驱动其运动的驱动气缸。There are several longitudinally arranged through-holes 6 arranged on the front blocking plate 10 corresponding to each wallboard molding cavity, and core pipes are inserted into the through-holes 6, and the outer ends of several core pipes are installed on the push plate through bearings. , The core tubes on the outside of the flat push plate are provided with mutually meshing gears, and one of the core tubes is connected with the motor through a transmission mechanism. Also be connected with the drive cylinder that drives its motion on the flat push plate.
在墙板成型腔的宽度超过20cm时,所述的通孔6设有两列,相邻两列的通孔6交错设置。When the width of the wallboard molding cavity exceeds 20 cm, the through holes 6 are provided in two rows, and the through holes 6 in two adjacent rows are arranged alternately.
需要浇注带空腔的墙板时,前堵板10上则要换成带有通孔6的前堵板10,制作时,想要将芯管插入到墙板成型腔,等灌注混凝土,并压上上压板9后,通过电机驱动芯管旋转,这样不仅可以防止粘黏,同时使混凝土密实,并且抽拔管方便,不会损坏墙板,提高产品的成品率。When it is necessary to cast a wallboard with a cavity, the front blocking board 10 must be replaced with a front blocking board 10 with a through hole 6. When making it, it is desired to insert the core tube into the wallboard forming cavity, wait for the concrete to be poured, and After the upper pressing plate 9 is pressed, the motor drives the core pipe to rotate, which not only prevents sticking, but also makes the concrete dense, and the pipe is convenient to pull out, without damaging the wallboard, and improves the yield of the product.
Claims (8)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201721424132.2U CN207415642U (en) | 2017-10-31 | 2017-10-31 | A kind of lightweight wall plate molding machine |
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| CN201721424132.2U CN207415642U (en) | 2017-10-31 | 2017-10-31 | A kind of lightweight wall plate molding machine |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111485669A (en) * | 2019-01-25 | 2020-08-04 | 深圳市胜盈新型建材有限公司 | A temperature-adjustable cement lightweight wallboard and its manufacturing process |
| CN112549261A (en) * | 2020-11-30 | 2021-03-26 | 郑州坤泽商品混凝土有限公司 | Blank making mold for concrete hollow brick made of concrete |
| CN113442284A (en) * | 2021-08-31 | 2021-09-28 | 探擎(上海)技术服务有限公司 | Pouring device for building construction pouring pier |
| CN115056327A (en) * | 2021-08-17 | 2022-09-16 | 湖北语城相新型建材有限公司 | Light wallboard forming machine with garbage collection structure |
-
2017
- 2017-10-31 CN CN201721424132.2U patent/CN207415642U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111485669A (en) * | 2019-01-25 | 2020-08-04 | 深圳市胜盈新型建材有限公司 | A temperature-adjustable cement lightweight wallboard and its manufacturing process |
| CN112549261A (en) * | 2020-11-30 | 2021-03-26 | 郑州坤泽商品混凝土有限公司 | Blank making mold for concrete hollow brick made of concrete |
| CN115056327A (en) * | 2021-08-17 | 2022-09-16 | 湖北语城相新型建材有限公司 | Light wallboard forming machine with garbage collection structure |
| CN113442284A (en) * | 2021-08-31 | 2021-09-28 | 探擎(上海)技术服务有限公司 | Pouring device for building construction pouring pier |
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Granted publication date: 20180529 |