CN104552558A - Thin-wall concrete hollow shell forming machine - Google Patents
Thin-wall concrete hollow shell forming machine Download PDFInfo
- Publication number
- CN104552558A CN104552558A CN201510010311.0A CN201510010311A CN104552558A CN 104552558 A CN104552558 A CN 104552558A CN 201510010311 A CN201510010311 A CN 201510010311A CN 104552558 A CN104552558 A CN 104552558A
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- Prior art keywords
- core rod
- hollow shell
- forming machine
- concrete hollow
- shell forming
- Prior art date
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- 238000009826 distribution Methods 0.000 claims abstract description 40
- 239000000463 material Substances 0.000 claims abstract description 35
- 239000004744 fabric Substances 0.000 claims description 26
- 230000007246 mechanism Effects 0.000 claims description 26
- 238000005086 pumping Methods 0.000 claims description 7
- 238000007790 scraping Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 18
- 238000005265 energy consumption Methods 0.000 abstract description 4
- 230000008901 benefit Effects 0.000 abstract description 3
- 230000007306 turnover Effects 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000012423 maintenance Methods 0.000 abstract 1
- 239000010409 thin film Substances 0.000 abstract 1
- 238000007493 shaping process Methods 0.000 description 8
- 238000000465 moulding Methods 0.000 description 7
- 230000009471 action Effects 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000000280 densification Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
- B28B1/0873—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould the mould being placed on vibrating or jolting supports, e.g. moulding tables
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
Abstract
The invention discloses a thin-wall concrete hollow shell forming machine. The thin-wall concrete hollow shell forming machine comprises a frame; a base table vibrating device is arranged on the frame; a matching combined die is arranged at the upper end of the base table vibrating device; a die core device is arranged at the upper end of the combined die; a matching die core vibrating device is arranged at the upper end of the die core device; a matching die head device is arranged at the upper end of the die core vibrating device; a base plate distribution device is further arranged at the rear end of the combined die; matched left and right side plate distribution devices are arranged on the left and right sides of the base plate distribution device, respectively. The thin-wall concrete hollow shell forming machine has the beneficial effects: full-automatic mechanical production is realized, the production efficiency is high, the product is remarkably improved in inherent quality and surface quality, the product consistency is good, the production site and the maintenance time are saved, the turnover dies are reduced, the production energy consumption and the material energy consumption are reduced, and excellent economic benefit can be produced; the thin-wall concrete hollow shell forming machine can be applied to producing high-strength thin-film concrete products from dry hard concrete, in particular thin-wall products having the height of greater than 200mm.
Description
Technical field
The present invention relates to concrete product forming machine, specifically, relate to a kind of thin wall concrete hollow shell forming machine.
Background technology
At present, the fertile goods of concrete product forming machine institute mainly common compact building-block, solid block, solid pavior brick and the gardens gear earth building blocks etc. of internal and international upper employing dry method vibration moulding (use dry concrete), its block-type feature is that volume is little, wall thickness, height dimension are little, it is quite difficult that current device produces thin-gage goods, especially produce the larger thin-gage goods efficiency of surface area ratio and yield rate all very low, the goods for large-sized five thin-walled hollow Shell-Class then can not be produced completely; Its subject matter existed is as follows:
1) cannot complete base plate cloth by existing distributing mode, and the cloth of thin-walled side plate is also very difficult, side plate height cannot ensure more than cloth effect after 250mm;
2) vibration molding system of existing equipment cannot ensure thin-walled base plate and thin-walled side plate synchronous closely knit shaping;
3) existing mold structure cannot realize all taking mechanization automatic distributing to base plate and side plate;
4) higher thin-gage goods demoulding difficulty, the goods breakage rate caused because of the demoulding is high.
For the problem in correlation technique, at present effective solution is not yet proposed.
Summary of the invention
The object of this invention is to provide a kind of thin wall concrete hollow shell forming machine, to overcome currently available technology above shortcomings.
The object of the invention is to be achieved through the following technical solutions:
A kind of thin wall concrete hollow shell forming machine, comprise frame, described frame is provided with base frame vibrating device, the upper end of described base frame vibrating device is provided with the assembling die matched, the upper end of described assembling die is provided with core rod device, the upper end of described core rod device is provided with the core rod vibrating device matched, and the upper end of described core rod vibrating device is provided with the die head device matched; The rear end of described assembling die is also provided with base plate distribution device, and the left and right sides of described base plate distribution device is respectively equipped with the left side plate distribution device and right side plate distribution device that match.
Further, described assembling die comprises low mold frame, and described low mold frame is connected with by positioning guide mechanism match upper framed, and is provided with the driving mechanism one matched between described framed and low mold frame.
Further, described core rod device comprises core rod, and the upper end of described core rod is connected with guiding mechanism, the upper end of described core rod and be positioned at described guiding mechanism and be connected with the driving oil cylinder matched.
Further, described base plate distribution device is drawer type base plate material distributing machine.
Further, described drawer type base plate material distributing machine comprises framework, and described framework upper end is provided with the grid matched, and the front end of described grid is provided with material scraping plate, be provided with the pumping board matched between described grid, the lower end of described pumping board is connected with the driving mechanism two matched.
Further, described left side plate distribution device and right side plate distribution device are fluted body side plate material distributing machine.
Further, described fluted body side plate material distributing machine comprises base, and described base is provided with cloth body, is provided with the rotary harrow materials device matched in described cloth body, and described rotary harrow materials device is connected with driving mechanism three.
Further, described die head device comprises the core rod pressue device being positioned at core rod vibrating device upper end, and the rear end of described core rod pressue device is also provided with frame and adds and press-fit.
Beneficial effect of the present invention is:
1, adopt the technical program can realize mechanization production large scale five thin wall concrete hollow shell based articles, thoroughly change the production technology of similar concrete product, meet the industrial demand of modernization; Compared with traditional hand teeming production method, the present invention is adopted to produce by full automatic mechanical, production efficiency is high, goods inherent quality and surface quality significantly improves, good product consistency, saving production site and curing time, minimizing turnover mould, reduce energy consumption and material consumption, has good economic benefit;
2, adopt operation principle of the present invention, with the thin wall concrete goods of dry concrete production high strength, particularly can highly be greater than the thin-gage goods of 200 millimeters; Compared with traditional block building machine, the thin-gage goods intensity that the present invention produces is higher, molding cycle is short, and production efficiency significantly improves.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the overall structure schematic diagram of a kind of thin wall concrete hollow shell forming machine according to the embodiment of the present invention;
Fig. 2 is the structural representation of the assembling die of a kind of thin wall concrete hollow shell forming machine according to the embodiment of the present invention;
Fig. 3 is the upper structural representation of the core rod of the core rod device of a kind of thin wall concrete hollow shell forming machine according to the embodiment of the present invention;
Fig. 4 is the structural representation of the core rod bottom of the core rod device of a kind of thin wall concrete hollow shell forming machine according to the embodiment of the present invention;
Fig. 5 is the generalized section of the drawer type base plate material distributing machine of a kind of thin wall concrete hollow shell forming machine according to the embodiment of the present invention;
Fig. 6 is the floor map of the drawer type base plate material distributing machine of a kind of thin wall concrete hollow shell forming machine according to the embodiment of the present invention;
Fig. 7 is the structural representation of the fluted body side plate material distributing machine of a kind of thin wall concrete hollow shell forming machine according to the embodiment of the present invention;
Fig. 8 is the principle schematic of the vibration extrusion forming of a kind of thin wall concrete hollow shell forming machine according to the embodiment of the present invention.
In figure:
1, frame; 2, base frame vibrating device; 3, assembling die; 4, core rod device; 5, core rod vibrating device; 6, die head device; 7, base plate distribution device; 8, left side plate distribution device; 9, right side plate distribution device; 10, upper framed; 11, low mold frame; 12, positioning guide mechanism; 13, driving mechanism one; 14, core rod; 15, guiding mechanism; 16, oil cylinder is driven; 17, framework; 18, grid; 19, pumping board; 20, material scraping plate; 21 driving mechanisms two; 22, cloth body; 23, rotary harrow materials device; 24, driving mechanism three; 25, core rod pressue device; 26, frame pressue device; 27, base.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, the every other embodiment that those of ordinary skill in the art obtain, all belongs to the scope of protection of the invention.
As shown in figures 1-8, according to a kind of thin wall concrete hollow shell forming machine of the embodiment of the present invention, comprise frame 1, described frame 1 is provided with base frame vibrating device 2, the upper end of described base frame vibrating device 2 is provided with the assembling die 3 matched, the upper end of described assembling die 3 is provided with core rod device 4, and the upper end of described core rod device 4 is provided with the core rod vibrating device 5 matched, and the upper end of described core rod vibrating device 5 is provided with the die head device 6 matched; The rear end of described assembling die 3 is also provided with base plate distribution device 7, and the left and right sides of described base plate distribution device 7 is respectively equipped with the left side plate distribution device 8 and right side plate distribution device 9 that match.
Described assembling die 3 comprises low mold frame 11, and described low mold frame 11 is connected with match upper framed 10 by positioning guide mechanism 12, and is provided with the driving mechanism 1 matched between described framed 10 and low mold frame 11.
Described core rod device 4 comprises core rod 14, and the upper end of described core rod 14 is connected with guiding mechanism 15, the upper end of described core rod 14 and be positioned at described guiding mechanism 15 and be connected with the driving oil cylinder 16 matched.
Described base plate distribution device 7 is drawer type base plate material distributing machine; Described drawer type base plate material distributing machine comprises framework 17, described framework 17 upper end is provided with the grid 18 matched, the front end of described grid 18 is provided with material scraping plate 20, is provided with the pumping board 19 matched between described grid 18, and the lower end of described pumping board 19 is connected with the driving mechanism 2 21 matched.
Described left side plate distribution device 8 and right side plate distribution device 9 are fluted body side plate material distributing machine; Described fluted body side plate material distributing machine comprises base 27, and described base 27 is provided with cloth body 22, is provided with the rotary harrow materials device 23 matched in described cloth body 22, and described rotary harrow materials device 23 is connected with driving mechanism 3 24.
Described die head device 6 comprises the core rod pressue device 25 being positioned at core rod vibrating device 5 upper end, and the rear end of described core rod pressue device 25 is also provided with frame pressue device 26.
The technical program adopts can the assembling die 3 of folding up and down, to meet the needs of base plate automatic distributing; As shown in Figure 2, during use, driving mechanism 1 rises upper framed 10, passage is formed between framed 10 and low mold frame 11 described, base plate cloth has been entered for base plate distribution device 7, after this described framed 10 and low mold frame 11 close the complete mould of formation one, complete follow-up side plate cloth and shaping function; Wherein, described positioning guide mechanism 12 can lead when mould open/close, can ensure again upper and lower framed closed time accurate location.
In addition, this device adopts separate type liftable core rod device 4, both can meet the difference cloth of base plate and side plate, can realize again the function of integral one-step molding; The core rod 14 be separated is driven by independent driving oil cylinder 16, can meet the functional requirement of integral one-step molding under base plate and side plate compression ratio different situations; Concrete structure is shown in Fig. 3-4, and when described core rod 14 when upper (shown in Fig. 3) can adapt to base plate cloth, described core rod 14 can realize side plate cloth and shaping function by cloth at the next (shown in Fig. 4).
In addition, this device adopts the drawer type base plate material distributing machine of band grid 18, and can realize the uniform distribution of thinner base plate, concrete structure as seen in figs. 5-6.
This device also adopts left and right to the fluted body side plate material distributing machine of dividing, and completes the side plate cloth under movable core rod 14 condition; Be provided with rotary harrow glassware 23 in described cloth body 22, the abundant cloth to thin walled cavity can be realized; As shown in Figure 7, described side plate distribution device is made up of the left side plate distribution device 8 of full symmetric and right side plate distribution device 9 two parts concrete structure, and wherein, every part comprises cloth body 22, rotary harrow materials device 23 and driving mechanism 3 24.
Finally, this device adopts the compound of " pressurization of base frame vibration+core rod vibration+core rod pressurization+side plate die head " to shake molded principle, realizes goods one piece closely knit shaping; As shown in Figure 8, vibrate pressurization forming system to be made up of base frame vibrating device 2, assembling die 3, core rod vibrating device 5, core rod pressue device 25 and frame pressue device 26.After completing base plate and side plate cloth, exciting force and the pressure at right angle of described base frame vibrating device 2, core rod pressue device 25 and frame pressue device 26 act on material simultaneously, complete vibration pressurization fast closely knit shaping.
During embody rule, as shown in Figure 1, the running of device is as follows:
Original state: be respectively base plate distribution device 7 and left side plate distribution device 8, right side plate distribution device 9 pile material, three distribution devices all in rear position, described assembling die 3 at the next, die head device 6 and core rod device 4 upper.
Course of action: the upper side frame 10 of described assembling die 3 rises, then described base plate distribution device 7 moves ahead, and returns original position after completing base plate cloth, and described upper side frame 10 returns to bottom and locks; Then described core rod device 4 goes downwards to bottom (jointly forming the composite cavity making side plate with assembling die 3); Described left side plate distribution device 8 and right side plate distribution device 9 move ahead simultaneously, rotary harrow glassware 23 synchronization action wherein, low frequency cloth in conjunction with base frame vibrating device 2 and core rod vibrating device 5 vibrates, complete side plate cloth, left side plate distribution device 8 and right side plate distribution device 9 return to initial bit simultaneously; Described die head device 6 is descending to side plate pressurization, and the pressurization of the core rod device 4 pairs of base plates, does the shaping vibration of high frequency while base frame vibrating device 2 and core rod vibrating device 5, under the compound action of vibration and pressurization, the base plate in cavity and side plate material rapid densification shaping; After this die head device 6 locks, and assembling die 3 and core rod device 4 synchronously rise, and complete stripping action, and in type goods are placed on transhipment pallet and also automatically shift out forming machine, and equipment enters next working cycles.
The following problem of the existence of existing apparatus effectively can be solved by this device:
1) thin-walled pentahedral base plate automatic distributing problem;
2) the quick cloth of large size, thin walled side plate, and ensure that border cloth is even;
3) when base plate and side plate compression ratio difference larger, vibration molding system how to ensure base plate and side plate synchronous closely knit shaping;
4) thin-gage goods demoulding stability, guarantees not because stripping action damages goods.
In sum, by means of technique scheme of the present invention, mechanization production large scale five thin wall concrete hollow shell based articles can be realized, thoroughly change the production technology of similar concrete product, meet the industrial demand of modernization; Compared with traditional hand teeming production method, the present invention is adopted to produce by full automatic mechanical, production efficiency is high, goods inherent quality and surface quality significantly improves, good product consistency, saving production site and curing time, minimizing turnover mould, reduce energy consumption and material consumption, has good economic benefit;
And adopt operation principle of the present invention, with the thin wall concrete goods of dry concrete production high strength, particularly can highly be greater than the thin-gage goods of 200 millimeters; Compared with traditional block building machine, the thin-gage goods intensity that the present invention produces is higher, molding cycle is short, and production efficiency significantly improves, and is conducive to the propagation and employment in market.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (8)
1. a thin wall concrete hollow shell forming machine, comprise frame (1), it is characterized in that, described frame (1) is provided with base frame vibrating device (2), the upper end of described base frame vibrating device (2) is provided with the assembling die (3) matched, the upper end of described assembling die (3) is provided with core rod device (4), and the upper end of described core rod device (4) is provided with the core rod vibrating device (5) matched, and the upper end of described core rod vibrating device (5) is provided with the die head device (6) matched; The rear end of described assembling die (3) is also provided with base plate distribution device (7), and the left and right sides of described base plate distribution device (7) is respectively equipped with left side plate distribution device (8) and right side plate distribution device (9) that match.
2. thin wall concrete hollow shell forming machine according to claim 1, it is characterized in that, described assembling die (3) comprises low mold frame (11), described low mold frame (11) is connected with by positioning guide mechanism (12) upper framed (10) that match, and is provided with the driving mechanism one (13) matched between described framed (10) and low mold frame (11).
3. thin wall concrete hollow shell forming machine according to claim 1, it is characterized in that, described core rod device (4) comprises core rod (14), the upper end of described core rod (14) is connected with guiding mechanism (15), the upper end of described core rod (14) and be positioned at described guiding mechanism (15) and be connected with the driving oil cylinder (16) matched.
4. according to the thin wall concrete hollow shell forming machine described in claim 1, it is characterized in that, described base plate distribution device (7) is drawer type base plate material distributing machine.
5. according to the thin wall concrete hollow shell forming machine described in claim 4, it is characterized in that, described drawer type base plate material distributing machine comprises framework (17), described framework (17) upper end is provided with the grid (18) matched, the front end of described grid (18) is provided with material scraping plate (20), be provided with the pumping board (19) matched between described grid (18), the lower end of described pumping board (19) is connected with the driving mechanism two (21) matched.
6. thin wall concrete hollow shell forming machine according to claim 1, is characterized in that, described left side plate distribution device (8) and right side plate distribution device (9) are fluted body side plate material distributing machine.
7. thin wall concrete hollow shell forming machine according to claim 6, it is characterized in that, described fluted body side plate material distributing machine comprises base (27), described base (27) is provided with cloth body (22), be provided with the rotary harrow materials device (23) matched in described cloth body (22), described rotary harrow materials device (23) is connected with driving mechanism three (24).
8. thin wall concrete hollow shell forming machine as claimed in any of claims 1 to 7, it is characterized in that, described die head device (6) comprises the core rod pressue device (25) being positioned at core rod vibrating device (5) upper end, and the rear end of described core rod pressue device (25) is also provided with frame pressue device (26).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510010311.0A CN104552558B (en) | 2015-01-09 | 2015-01-09 | Thin wall concrete hollow shell forming machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510010311.0A CN104552558B (en) | 2015-01-09 | 2015-01-09 | Thin wall concrete hollow shell forming machine |
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| Publication Number | Publication Date |
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| CN104552558A true CN104552558A (en) | 2015-04-29 |
| CN104552558B CN104552558B (en) | 2018-04-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510010311.0A Active CN104552558B (en) | 2015-01-09 | 2015-01-09 | Thin wall concrete hollow shell forming machine |
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| Country | Link |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106584650A (en) * | 2016-12-19 | 2017-04-26 | 淮安莱福模具科技有限公司 | Different-direction demoulding brick mould |
| CN107599121A (en) * | 2017-09-19 | 2018-01-19 | 吴江市明港道桥工程有限公司 | A kind of concrete precompressed vibrating mechanism |
| CN112391911A (en) * | 2020-11-12 | 2021-02-23 | 刘天尧 | Double-layer road edge stone distribution method and device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106584650A (en) * | 2016-12-19 | 2017-04-26 | 淮安莱福模具科技有限公司 | Different-direction demoulding brick mould |
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| CN112391911A (en) * | 2020-11-12 | 2021-02-23 | 刘天尧 | Double-layer road edge stone distribution method and device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104552558B (en) | 2018-04-03 |
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Inventor after: Li Hengfang Inventor after: Hu Zhizhong Inventor before: Hu Zhizhong |
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Effective date of registration: 20240320 Address after: Room 109, 1st Floor, Building 1, No. 6 Yanqi South Fourth Street, Yanqi Economic Development Zone, Huairou District, Beijing, 101400 Patentee after: Beijing Ruitu Equipment Technology Co.,Ltd. Country or region after: Zhong Guo Address before: Room 1161, Floor 6, Building No. 208, Lize Zhongyuan District 2, Wangjing Emerging Industrial Zone, Chaoyang District, Beijing 100020 Patentee before: BEIJING REIT TECHNOLOGY DEVELOPMENT Co.,Ltd. Country or region before: Zhong Guo |