CN104786346A - High-pressure automatic forming device for producing large-scaled washing basin - Google Patents
High-pressure automatic forming device for producing large-scaled washing basin Download PDFInfo
- Publication number
- CN104786346A CN104786346A CN201510221741.7A CN201510221741A CN104786346A CN 104786346 A CN104786346 A CN 104786346A CN 201510221741 A CN201510221741 A CN 201510221741A CN 104786346 A CN104786346 A CN 104786346A
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- mould
- forming machine
- production
- machine framework
- automatic
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
- B28B13/065—Removing the shaped articles from moulds by applying electric current or other means of discharging, e.g. pneumatic or hydraulic discharging means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Mounting, Exchange, And Manufacturing Of Dies (AREA)
- Moulds, Cores, Or Mandrels (AREA)
Abstract
The invention provides a high-pressure automatic forming device for producing a large-scaled washing basin, belongs to the technical field of sanitary ceramic production devices, and is used for automatic producing of the large-scaled washing basin. According to the technical scheme, a clamping mechanism is fixed to one end of a forming machine framework, an outer shape of a mold is arranged on a mold fixing plate of the clamping mechanism, and an inner shape is arranged on a mold pushing plate of a mold opening and compounding mechanism. The mold pushing plate of the mold opening and compounding mechanism can carry out reciprocation movement along mold opening and compounding rails of the forming machine framework, the processes of forming and demolding can be automatically completed. An automatic transferring machine is arranged below the forming machine framework, and the blank taking process can be automatically completed. According to the high-pressure automatic forming device for producing the large-scaled washing basin, the production procedures are simplified, the production efficiency is greatly improved, the labor intensity of workers is lowered, the damage rate of semi-finished products is lowered, the production occupation area is saved, and the energy consumption is lowered. The traditional independent production of the large-scaled washing basin is changed into the modern automatic continuous production, and the very important significance is provided for the production development and benefit improving.
Description
Technical field
The present invention relates to a kind of high pressure shaping equipment producing sanitary ceramics lauer, belong to sanitary ceramics production equipment technical field.
Background technology
In traditional lauer molding procedure, adopt the mode of production of plaster cast minute-pressure slip casting always, every set of model every day can only slip casting once, inefficiency, space availability ratio is low, and moulded dimension is large, Heavy Weight, and mould matched moulds, locking, die sinking, the demoulding adopt manual operation, operate lengthy and tedious, yield rate is low, to employee's fitness, skilled operation degree require very high; In addition, plaster cast needs high temperature drying every day, and just can reach the instructions for use of second day, energy resource consumption is very large.And the high pressure forming device size of producing ordinary high pressure wash basin is less, the mould producing lauer cannot be installed, therefore develops a kind of automatic high pressure former can producing lauer and be very important.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of high pressure shaping equipment producing lauer, this equipment automatically can complete shaping, the demoulding, get the technical process of base, thus can production procedure be simplified, greatly enhance productivity, can reduce simultaneously and remove down number of times, reduce labor strength, reduce semi-finished product breakage rate, can also save to produce and take up an area, reduce energy resource consumption.
The technical scheme solved the problems of the technologies described above is:
A kind of high pressure shaping equipment producing lauer, it comprises mould, forming machine framework, clasp mould mechanism, clamping mechanism, automatic transfer-machine, ground rail, the arranged on both sides of forming machine framework has column, crossbeam is installed on the top of column, two crossbeams are parallel, folding mould track is installed above crossbeam, clamping mechanism is fixedly connected on one end of folding mould track above forming machine framework, clasp mould mechanism is positioned at the top of forming machine framework, above clasp mould mechanism and forming machine framework, folding mould track is connected, mould is made up of inner mold and external form, inner mold is arranged on clasp mould mechanism, external form is arranged on clamping mechanism, inner mold is relative with external form, ground rail is laid on the ground of forming machine framework side, the beam vertical of ground rail and forming machine framework, automatic transfer-machine is arranged on ground rail, mould is connected with high-pressure slip-casting device, clasp mould mechanism, clamping mechanism, automatic transfer-machine is connected with control device.
The high pressure shaping equipment of above-mentioned production lauer, described clasp mould mechanism is by hydraulic motor, driving chain, drive sprocket, driven sprocket, folding mould coaster, upset reductor, rotating shaft, model pushing plate forms, hydraulic motor is arranged on crossbeam one end and is connected with drive sprocket, driven sprocket is arranged in the middle part of crossbeam, drive sprocket is connected with driven sprocket by driving chain, folding mould coaster is connected with driving chain, the bottom of folding mould coaster is meshed with folding mould track, upset reductor is arranged on folding mould coaster side, rotating shaft one end is connected with upset reductor through folding mould coaster, the rotating shaft other end is arranged in the middle of model pushing plate, inner mold is arranged on model pushing plate.
The high pressure shaping equipment of above-mentioned production lauer, described clamping mechanism is by locking cylinder, locking beam, locking pull bar, rotational lock dish, rotary cylinder, model fixed head forms, model fixed head is arranged on one end above crossbeam, locking cylinder one end is arranged on model fixed head side, the other end connects locking beam, external form is arranged on model fixed head, locking pull bar is through model fixed head, one end of locking pull bar connects locking beam, the other end is unsettled, rotational lock dish, rotary cylinder is arranged on the model pushing plate of clasp mould mechanism, rotational lock dish is relative with unsettled one end of locking pull bar.
The high pressure shaping equipment of above-mentioned production lauer, described automatic transfer-machine is by automatic transferring railcar body, hoofing part mechanism, lifting-up support, jacking cylinder, get base end face composition, hoofing part mechanism comprises driving speed reducer, driving wheel, driven pulley, driving speed reducer is installed on above automatic transferring railcar body, driving wheel, driven pulley is installed on below forming machine framework, driving wheel is connected with driving speed reducer by chain, the lower end of lifting-up support is connected with automatic transferring railcar body, the upper end of lifting-up support with get base end face and be connected, the lower end of jacking cylinder is arranged on automatic transferring railcar body, the upper end of jacking cylinder with get base end face and be connected.
Usefulness of the present invention is:
Clamping mechanism of the present invention is fixed on one end of forming machine framework; the external form of model is arranged on the model fixed head of clamping mechanism; inner mold is arranged on the model pushing plate of clasp mould mechanism; the model pushing plate of clasp mould mechanism can move back and forth along the folding mould track on forming machine cruciform bracing; can automatically complete shaping, knockout course; automatic transfer-machine is positioned at below forming machine framework, automatically can complete and get base process.This invention simplifies production procedure, substantially increase production efficiency.Decrease in process of production and remove down number of times, reduce labor strength, reduce semi-finished product breakage rate, can also save to produce and take up an area, reduce energy resource consumption.
Present invention achieves the mechanization of lauer, automated production, the production of lauer is produced by traditional independence and changes modern automatic continuous production into, to developping production, having increased the benefit very important meaning, be worth promoting in the same industry.
Accompanying drawing explanation
Fig. 1 is perspective view of the present invention;
Fig. 2 is the proceeds posterolateral direction view of Fig. 1;
Fig. 3 is the side view of Fig. 1;
Fig. 4 is the A-A sectional view of Fig. 3;
Fig. 5 is the structural representation of automatic transfer-machine;
Fig. 6 is the side view of Fig. 5.
In figure, mark is as follows: mould 1, forming machine framework 2, automatic transfer-machine 3, ground rail 4, inner mold 5, external form 6, folding mould track 7, clasp mould mechanism 8, clamping mechanism 9, column 10, crossbeam 11, hydraulic motor 12, driving chain 13, drive sprocket 14, driven sprocket 15, folding mould coaster 16, upset reductor 17, rotating shaft 18, model pushing plate 19, locking cylinder 20, locking beam 21, locking pull bar 22, rotational lock dish 23, rotary cylinder 24, model fixed head 25, automatic transferring railcar body 26, hoofing part mechanism 27, lifting-up support 28, jacking cylinder 29, get base end face 30, driving speed reducer 31, driving wheel 32, driven pulley 33.
Detailed description of the invention
The present invention is by mould 1, and forming machine framework 2, clasp mould mechanism 8, clamping mechanism 9, automatic transfer-machine 3, ground rail 4 form, and mould 1 is connected with grouting device, and clasp mould mechanism 8, clamping mechanism 9, automatic transfer-machine 3 are connected with control device.
Fig. 1,2 displays, forming machine framework 2 is made up of column 10, crossbeam 11, folding mould track 7.The arranged on both sides of forming machine framework 2 has column 10,3, every side, and top installation crossbeam 11, two crossbeams 11 of column 10 are parallel, are provided with folding mould track 7 above crossbeam 11.
Fig. 1,2,3,4 shows, and clasp mould mechanism 8 is made up of hydraulic motor 12, driving chain 13, drive sprocket 14, driven sprocket 15, folding mould coaster 16, upset reductor 17, rotating shaft 18, model pushing plate 19.Hydraulic motor 12 is arranged on crossbeam 11 one end; hydraulic motor 12 is connected with drive sprocket 14; driven sprocket 15 is arranged in the middle part of crossbeam 11; drive sprocket 14 is connected with driven sprocket 15 by driving chain 13; folding mould coaster 16 is connected with driving chain 13; the bottom of folding mould coaster 16 is meshed with folding mould track 7; upset reductor 17 is arranged on folding mould coaster 16 side; rotating shaft 18 one end is connected with upset reductor 17 through folding mould coaster 16; rotating shaft 18 other end is arranged in the middle of model pushing plate 19, and inner mold 5 is arranged on model pushing plate 19.Hydraulic motor 12 drives folding mould coaster 16 to move at folding mould track 7 by driving chain 13; folding mould coaster 16 is with movable model pushing plate 19 to move by rotating shaft 18; upset reductor 17 is with movable model pushing plate 19 to rotate by rotating shaft 18, inner mold 5 is turned to.
Fig. 1,2,3,4 shows, and clamping mechanism 9 is made up of locking cylinder 20, locking beam 21, locking pull bar 22, rotational lock dish 23, rotary cylinder 24, model fixed head 25.Model fixed head 25 is arranged on one end above crossbeam 11, locking cylinder 20 one end is arranged on model fixed head 25 side, the other end connects locking beam 21, external form 6 is arranged on model fixed head 25, locking pull bar 22 is through model fixed head 25, one end of locking pull bar 22 connects locking beam 21, and the other end is unsettled.The effect of rotational lock dish 23, rotary cylinder 24 is locked, model pushing plate 19 and model fixed head 25 to start slip casting after mould 1 combines.Rotational lock dish 23, rotary cylinder 24 are arranged on the model pushing plate 19 of clasp mould mechanism, and rotational lock dish 23 is relative with unsettled one end of locking pull bar 22.
Fig. 1,2,5,6 displays, automatic transfer-machine 3 by automatic transferring railcar body 26, hoofing part mechanism 27, lifting-up support 28, jacking cylinder 29, get base end face 30 and form.Hoofing part mechanism 27 comprises driving speed reducer 31, driving wheel 32, driven pulley 33, driving speed reducer 31 is installed on above automatic transferring railcar body 26, driving wheel 32, driven pulley 33 are installed on below forming machine framework 2, and driving wheel 32 is connected with driving speed reducer 31 by chain.Hoofing part mechanism 27 can drive automatic transferring railcar body 26 transverse shifting on ground rail 4.Lifting-up support 28 is the support of right-angled intersection, the lower end of lifting-up support 28 is connected with automatic transferring railcar body 26, the upper end of lifting-up support 28 with get base end face 30 and be connected, the lower end of jacking cylinder 29 is arranged on automatic transferring railcar body 26, the upper end of jacking cylinder 29 with get base end face 30 and be connected, base end face 30 upwards jack-up and putting down can will be got in the upper end of jacking cylinder 29.
The course of work of the present invention is as follows:
Control device sends instruction, and clamping mechanism 9 works, and locking cylinder 20 stretches out promotion locking beam 21 and moves, and locking beam 21 drives locking pull bar 22 to move forward; Rotary cylinder 24 stretches out, and rotational lock dish 23 is pushed away turning 90 degrees, and rotational lock dish 23 compresses with locking pull bar 22 front end, and the inner mold 5 on model pushing plate 19 and the external form 6 of model fixed head 25 match, and the high-pressure slip-casting device corresponding with mould 1 starts slip casting.
Slip casting operation is complete, and locking cylinder 20 is retracted, and drives locking beam 21 to be separated with rotational lock dish 23 by locking pull bar 22; Locking cylinder 20 quits work, and rotary cylinder 24 is retracted, and rotational lock dish 23 is withdrawn into initial position.
Oil motor 12 rotary actuation drive sprocket 14 drives driving chain 13 to move; driving chain 13 draws folding mould coaster 16 and moves on folding mould track 7; folding mould coaster 16 is with movable model pushing plate 19 to retreat; the inner mold 5 of mould 1 and external form 6 are separated; folding mould coaster 16 is with movable model pushing plate 19 to move to above ground rail 4; upset reductor 17 works, and is rotated model pushing plate 19, inner mold 5 to horizontal level by rotating shaft 18.
The hoofing part mechanism 27 of automatic transfer-machine 3 runs, drag to immediately below model pushing plate 19 by automatic transfer-machine 3 along ground rail 4, jacking cylinder 29 stretches out, and will get base end face 30 and give rise to inner mold 5 lower plane height, automatic demoulding, takes off to fall from inner mold 5 by product and gets base end face 30.Jacking cylinder 29 is retracted, and will get base end face 30 and drop to elemental height, hoofing part mechanism 27 runs, and automatic transfer-machine 3 is dragged to forming machine framework 2 along ground rail 4 outside, is manually taken away by product, complete the slip casting work production of a product.
The slip casting circulation that clasp mould mechanism 8, clamping mechanism 9, automatic transfer-machine 3 start next product is produced.
Claims (4)
1. produce the high pressure shaping equipment of lauer for one kind, it is characterized in that: it comprises mould (1), forming machine framework (2), clasp mould mechanism (8), clamping mechanism (9), automatic transfer-machine (3), ground rail (4), the arranged on both sides of forming machine framework (2) has column (10), crossbeam (11) is installed on the top of column (10), two crossbeams (11) are parallel, crossbeam (11) top is provided with folding mould track (7), clamping mechanism (9) is fixedly connected on one end of forming machine framework (2) top folding mould track (7), clasp mould mechanism (8) is positioned at the top of forming machine framework (2), clasp mould mechanism (8) is connected with forming machine framework (2) top folding mould track (7), mould (1) is made up of inner mold (5) and external form (6), inner mold (5) is arranged on clasp mould mechanism (8), external form (6) is arranged on clamping mechanism (9), inner mold (5) is relative with external form (6), ground rail (4) is laid on the ground of forming machine framework (2) side, ground rail (4) is vertical with the crossbeam (11) of forming machine framework (2), automatic transfer-machine (3) is arranged on ground rail (4), mould (1) is connected with high-pressure slip-casting device, clasp mould mechanism (8), clamping mechanism (9), automatic transfer-machine (3) is connected with control device.
2. the high pressure shaping equipment of production lauer according to claim 1, it is characterized in that: described clasp mould mechanism (8) is by hydraulic motor (12), driving chain (13), drive sprocket (14), driven sprocket (15), folding mould coaster (16), upset reductor (17), rotating shaft (18), model pushing plate (19) forms, hydraulic motor (12) is arranged on crossbeam (11) one end and is connected with drive sprocket (14), driven sprocket (15) is arranged on crossbeam (11) middle part, drive sprocket (14) is connected with driven sprocket (15) by driving chain (13), folding mould coaster (16) is connected with driving chain (13), the bottom of folding mould coaster (16) is meshed with folding mould track (7), upset reductor (17) is arranged on folding mould coaster (16) side, rotating shaft (18) one end is connected with upset reductor (17) through folding mould coaster (16), rotating shaft (18) other end is arranged in the middle of model pushing plate (19), inner mold (5) is arranged on model pushing plate (19).
3. the high pressure shaping equipment of production lauer according to claim 2, it is characterized in that: described clamping mechanism (9) is by locking cylinder (20), locking beam (21), locking pull bar (22), rotational lock dish (23), rotary cylinder (24), model fixed head (25) forms, model fixed head (25) is arranged on one end, crossbeam (11) top, locking cylinder (20) one end is arranged on model fixed head (25) side, the other end connects locking beam (21), external form (6) is arranged on model fixed head (25), locking pull bar (22) is through model fixed head (25), one end of locking pull bar (22) connects locking beam (21), the other end is unsettled, rotational lock dish (23), on the model pushing plate that rotary cylinder (24) is arranged on clasp mould mechanism (8) (19), rotational lock dish (23) is relative with unsettled one end of locking pull bar (22).
4. the high pressure shaping equipment of production lauer according to claim 3, it is characterized in that: described automatic transfer-machine (3) is by automatic transferring railcar body (26), hoofing part mechanism (27), lifting-up support (28), jacking cylinder (29), get base end face (30) composition, hoofing part mechanism (27) comprises driving speed reducer (31), driving wheel (32), driven pulley (33), driving speed reducer (31) is installed on automatic transferring railcar body (26) top, driving wheel (32), driven pulley (33) is installed on forming machine framework (2) below, driving wheel (32) is connected with driving speed reducer (31) by chain, the lower end of lifting-up support (28) is connected with automatic transferring railcar body (26), the upper end of lifting-up support (28) with get base end face (30) and be connected, the lower end of jacking cylinder (29) is arranged on automatic transferring railcar body (26), the upper end of jacking cylinder (29) with get base end face (30) and be connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510221741.7A CN104786346B (en) | 2015-05-05 | 2015-05-05 | High-pressure automatic forming device for producing large-scaled washing basin |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510221741.7A CN104786346B (en) | 2015-05-05 | 2015-05-05 | High-pressure automatic forming device for producing large-scaled washing basin |
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| CN104786346A true CN104786346A (en) | 2015-07-22 |
| CN104786346B CN104786346B (en) | 2017-05-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510221741.7A Active CN104786346B (en) | 2015-05-05 | 2015-05-05 | High-pressure automatic forming device for producing large-scaled washing basin |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106217631A (en) * | 2016-08-19 | 2016-12-14 | 九牧厨卫股份有限公司 | A kind of ceramic body automatic demoulding method of horizontal press |
| CN106808563A (en) * | 2017-03-30 | 2017-06-09 | 唐山贺祥机电股份有限公司 | A kind of slfactuating latch and the high-pressure forming machine with the slfactuating latch |
| CN107415041A (en) * | 2017-09-27 | 2017-12-01 | 刘子建 | A kind of clamping-arm multistation high-pressure grout injector |
| CN108189215A (en) * | 2017-09-30 | 2018-06-22 | 佛山市鸥歌陶瓷有限公司 | A kind of Production of Ceramics processing clamp device |
| CN108621283A (en) * | 2018-08-03 | 2018-10-09 | 泉州市三联机械制造有限公司 | A kind of molding compressing head synchronous braking device |
| CN108789784A (en) * | 2018-07-09 | 2018-11-13 | 中国建材检验认证集团(陕西)有限公司 | A kind of mold toter suitable for sanitary ceramics automatic production line |
| CN111037105A (en) * | 2019-12-31 | 2020-04-21 | 浙江威克特广告有限公司 | Workbench for laser engraving machine |
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| CN2505275Y (en) * | 2001-09-26 | 2002-08-14 | 刘资丰 | Double-plate mould-closing mechanism |
| CN200984780Y (en) * | 2006-11-21 | 2007-12-05 | 郭俊平 | Pressure slip casting and pressure demoulding ceramic blank forming device |
| CN204622256U (en) * | 2015-05-05 | 2015-09-09 | 惠达卫浴股份有限公司 | A kind of high pressure shaping equipment producing lauer |
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2015
- 2015-05-05 CN CN201510221741.7A patent/CN104786346B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2505275Y (en) * | 2001-09-26 | 2002-08-14 | 刘资丰 | Double-plate mould-closing mechanism |
| CN200984780Y (en) * | 2006-11-21 | 2007-12-05 | 郭俊平 | Pressure slip casting and pressure demoulding ceramic blank forming device |
| CN204622256U (en) * | 2015-05-05 | 2015-09-09 | 惠达卫浴股份有限公司 | A kind of high pressure shaping equipment producing lauer |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106217631A (en) * | 2016-08-19 | 2016-12-14 | 九牧厨卫股份有限公司 | A kind of ceramic body automatic demoulding method of horizontal press |
| CN106808563A (en) * | 2017-03-30 | 2017-06-09 | 唐山贺祥机电股份有限公司 | A kind of slfactuating latch and the high-pressure forming machine with the slfactuating latch |
| CN106808563B (en) * | 2017-03-30 | 2022-11-22 | 唐山贺祥智能科技股份有限公司 | Self-locking mechanism and high-pressure forming machine with same |
| CN107415041A (en) * | 2017-09-27 | 2017-12-01 | 刘子建 | A kind of clamping-arm multistation high-pressure grout injector |
| CN107415041B (en) * | 2017-09-27 | 2022-12-09 | 刘子建 | Arm lock formula multistation high pressure slip casting machine |
| CN108189215A (en) * | 2017-09-30 | 2018-06-22 | 佛山市鸥歌陶瓷有限公司 | A kind of Production of Ceramics processing clamp device |
| CN108789784A (en) * | 2018-07-09 | 2018-11-13 | 中国建材检验认证集团(陕西)有限公司 | A kind of mold toter suitable for sanitary ceramics automatic production line |
| CN108621283A (en) * | 2018-08-03 | 2018-10-09 | 泉州市三联机械制造有限公司 | A kind of molding compressing head synchronous braking device |
| CN111037105A (en) * | 2019-12-31 | 2020-04-21 | 浙江威克特广告有限公司 | Workbench for laser engraving machine |
| CN111037105B (en) * | 2019-12-31 | 2022-01-28 | 浙江威克特广告有限公司 | Workbench for laser engraving machine |
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| CN104786346B (en) | 2017-05-03 |
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