CN204622292U - A kind of high pressure mask shaping equipment - Google Patents

Abstract

An automatic high-pressure mask forming device belongs to the technical field of sanitary ceramics production equipment and is used for automatic mask production. Its technical scheme is: the mold of the utility model is composed of a plurality of inner and outer shapes at intervals to form a plurality of mask models to be arranged, and the inner and outer shapes of the mold are hung on the guide rails by the inner hanger of the model and the outer hanger of the model respectively. , The mold clamping mechanism and the mold locking mechanism compress and lock multiple mask models and perform high-pressure grouting. After forming, the mold opening mechanism opens the molds one by one, realizing the mechanization, automation and continuous production of mask production. The utility model simplifies the production process, improves the production efficiency, and at the same time reduces the labor intensity of workers, greatly reduces the demand for personnel, saves production area and reduces energy consumption. The utility model transforms the production of masks from traditional independent production into modern automatic continuous production, has very important significance for developing production and improving efficiency, and is worthy of popularization in the same industry.

Description

A high-pressure mask automatic forming equipment

technical field

The utility model relates to a high-pressure grouting molding equipment for producing sanitary ceramic mask products, which belongs to the technical field of sanitary ceramic production equipment.               

Background technique

Sanitary ceramic masks are one of many sanitary ceramic products. Traditional masks have always been produced by micro-pressure grouting of gypsum models. Each set of mold models is grouted once a day, which is inefficient and low in space utilization. Moreover, the size of the model is large, The weight is heavy, and the mold clamping, locking, mold opening, and demoulding are manually operated. The operation is cumbersome and the yield is low. It requires high physical fitness and operating proficiency of employees. In addition, the gypsum model needs to be dried at high temperature every day to meet the requirements of the next day's use, which consumes a lot of energy. From these defects of the traditional molding process, it is also necessary to establish automated production equipment. At present, the existing high-pressure forming equipment for masks has the disadvantage of unstable operation of the model hanger. When the mold is opened, the model needs to be manually pushed, which is labor-intensive. There are also problems such as large size of the pressurized oil cylinder, heavy weight, and difficult maintenance. It is very necessary to improve it. Improve.

Utility model content

The technical problem to be solved by the utility model is to provide a high-pressure mask automatic forming equipment, which can automatically high-pressure grouting and automatic mold opening during the mask production process, thereby greatly improving production efficiency and simplifying the production process. It has the advantages of reducing the labor intensity of workers, reducing the breakage rate of semi-finished products, saving production area, and reducing energy consumption.

The technical scheme that solves the above-mentioned technical problem is:

An automatic high-pressure mask forming equipment, which includes a mold, a main frame, a mold clamping mechanism, a mold locking mechanism, and a mold opening mechanism. The main frame is composed of a front column, a rear column, a beam, and a pre-buried ground beam. The top and the bottom are respectively connected by two beams and two pre-buried ground beams, guide rails are respectively installed on the two beams along the length direction of the beams, and the mold consists of multiple inner shapes, outer shapes, model inner hangers, model The inner and outer shapes are respectively connected to the lower part of the model inner hanger and the model outer hanger. The model inner hanger is hung on the inner guide rail of the beam, and the model outer hanger is hung on the outer guide rail of the beam. A model inner hanger and a model outer hanger are arranged at intervals along the length direction of the guide rail. The mold clamping mechanism and the mold clamping mechanism are installed on the inner side of the main frame. One end of the mold clamping mechanism is connected with the front column of the main frame. The mold clamping mechanism The other end is opposite to the outermost side of the mold, the mold locking mechanism is connected with the mold clamping mechanism, the mold opening mechanism is located above the main frame, the mold opening mechanism is connected with the main frame, and the mold clamping mechanism, mold locking mechanism, and mold opening mechanism are connected with the control device .

The above-mentioned automatic molding equipment for high-pressure masks, the mold clamping mechanism is composed of a push plate, a push plate hanger, a stroke adjustment screw, a push rod, a push rack, a push gear, a push rod bracket, and a push reducer, and the push plate hanger Hanging on the guide rail, the push plate is installed under the push plate hanger, one side of the push plate is opposite to the outermost side of the mold, the other side of the push plate is connected with the push rod through the stroke adjustment screw, and the push rack Installed on the push rod, the push gear is installed on the push reducer, the push gear meshes with the push rack, the push reducer is installed on the side above the push rod, the upper end of the push rod bracket is hung on the guide rail, and the lower end of the push rod bracket Connect with push rod.

The above-mentioned high-pressure mask automatic forming equipment, the mold locking mechanism is composed of a mold locking cylinder, a jacking cylinder, a cylinder mounting plate, and a jacking guide rail. The cylinder body of the jacking cylinder is fixedly connected to the side of the front column, and the cylinder push rod of the jacking cylinder The upper end is connected with the oil cylinder mounting plate, the clamping oil cylinder is installed on the oil cylinder mounting plate, the jacking guide rail is installed on the side of the front column, and the oil cylinder mounting plate is embedded in the slot of the jacking guide rail.

The above-mentioned high-pressure mask automatic forming equipment, the mold opening mechanism is composed of a mold opening master cylinder, a plurality of mold opening small cylinders, a mold opening block, and a mold opening block track, and two mold opening block rails are installed in parallel between two beams, The mold opening block is installed inside the mold opening block track, the cylinder block of the mold opening master cylinder is installed on one end of the die opening block track, the cylinder push rod of the mold opening main cylinder is connected to one end of the die opening block, and multiple small mold opening cylinders are installed On the mold opening block, the model inner hanger and the model outer hanger are located directly below the mold opening block track, and the cylinder rod front ends of multiple mold opening small cylinders are respectively opposite to each set of model inner hangers.

The utility model is beneficial in that:

The mold of the utility model is composed of a plurality of inner and outer shapes at intervals to form a plurality of mask models and arrange them. The mold clamping mechanism and the mold locking mechanism compress and lock the plurality of mask models and perform high-pressure grouting. After forming, the mold opening mechanism The models are opened one by one to realize the mechanization, automation and continuous production of mask production. The utility model simplifies the production process, improves the production efficiency, and at the same time reduces the labor intensity of workers, greatly reduces the demand for personnel, saves production area and reduces energy consumption. The utility model transforms the production of masks from traditional independent production into modern automatic continuous production, has very important significance for developing production and improving efficiency, and is worth popularizing in the same industry.

Description of drawings

Fig. 1 is the overall structure front view of the present utility model;

Fig. 2 is a left side view of Fig. 1 .

The markings in the figure are as follows: mold 1, main frame 2, inner shape 3, outer shape 4, model inner hanger 5, model outer hanger 6, front column 7, rear column 8, beam 9, embedded ground beam 10, guide rail 11. Push plate 12, push plate hanger 13, stroke adjustment screw 14, push rod 15, push rack 16, push gear 17, push rod bracket 18, push reducer 19, clamping cylinder 20, jacking cylinder 21. Oil cylinder mounting plate 22, jacking guide rail 23, mold opening main cylinder 24, mold opening small cylinder 25, mold opening tackle 26, mold opening tackle track 27.

Detailed ways

The utility model is composed of a mold 1, a main frame 2, a mold clamping mechanism, a mold locking mechanism, a mold opening mechanism and a control device.

As shown in FIG. 1 , the main frame 2 is composed of a front column 7 , a rear column 8 , a beam 9 , and a pre-embedded ground beam 10 . The top and the bottom of the front column 7 and the rear column 8 are respectively connected by two crossbeams 9 and two pre-embedded ground beams 10, and guide rails 13 are respectively installed on the two crossbeams 9 along the length direction of the crossbeam 9.

Fig. 1 shows that mold 1 is made up of a plurality of inner molds 3, outer molds 4, mold inner hangers 5, and mold outer hangers 6. The inner model 3 and the outer model 4 are respectively connected to the lower part of the model inner hanger 5 and the model outer hanger 6, the model inner hanger 5 is hung on the inner guide rail 13 of the crossbeam 9, and the model outer hanger 6 is hung on the outside of the crossbeam 9 On the guide rail 13, a plurality of model inner hangers 5 and model outer hangers 6 are arranged at intervals along the length direction of the guide rail 13 to form a plurality of mask production models, and the plurality of models are arranged in a row in sequence, and are tightened on one side by the clamping mechanism. Finally, continuous high-pressure grouting operations can be realized.

Figures 1 and 2 show that the clamping mechanism and the clamping mechanism are installed on the inner side of the main frame 2, one end of the clamping mechanism is connected to the front column 7 of the main frame 2, and the other end of the clamping mechanism is opposite to the outermost side of the mold 1. The mold locking mechanism is connected with the mold clamping mechanism, the mold opening mechanism is located above the main frame 2, the mold opening mechanism is connected with the mold 1, and the mold clamping mechanism, the mold locking mechanism, and the mold opening mechanism are connected with the control device.

Fig. 1 shows, mold clamping mechanism is made up of push plate 12, push plate hanger 13, stroke adjustment screw 14, push rod 15, push rack 16, push gear 17, push rod bracket 18, push reducer 19. The push plate hanger 13 is hung on the guide rail 11, the push plate 12 is installed under the push plate hanger 13, one side of the push plate 12 is opposite to the outermost side of the mold 1, and the other side of the push plate 12 is adjusted by the stroke. Lead screw 14 is connected with push rod 15, and push rack 16 is installed on the push rod 15, and push gear 17 is installed on the push reducer 19, and push gear 17 meshes with push rack 16, and push reducer 19 is installed on push rod Above 15, the upper end of the push rod bracket 18 is hung on the guide rail 11, and the lower end of the push rod bracket 18 is connected with the push rod 15. When working, the propulsion reducer 19 drives the propulsion gear 17 to rotate, and the propulsion gear 17 drives the propulsion rack 16 to drive the propulsion rod 15 to move. Reducer 19 is locked. After being locked by the clamping mechanism, the grouting operation can be carried out.

Fig. 1 shows that the clamping mechanism is composed of a clamping cylinder 20, a jacking cylinder 21, a cylinder mounting plate 22, and a jacking guide rail 23. The cylinder body of the jacking cylinder 21 is fixedly connected to the side of the front column 7, the upper end of the cylinder push rod of the jacking cylinder 21 is connected with the oil cylinder mounting plate 22, the clamping oil cylinder 20 is installed on the oil cylinder mounting plate 22, and the jacking guide rail 23 is installed on the On the side of the front column 7, the oil cylinder mounting plate 22 is embedded in the draw-in groove of the jacking guide rail 23.

Fig. 2 shows, mold opening mechanism is made up of mold opening main cylinder 24, many mold opening small cylinders 25, mold opening tackle 26, mold opening tackle track 27. Two mold opening tackle tracks 27 are installed in parallel between two beams 9, and mold opening tackle 26 is installed in the mold opening tackle track 27 insides, and can be used to move along the mold opening tackle tracks 27. The cylinder body of mold opening main cylinder 24 is installed on one end of mold opening tackle track 27, and the cylinder push rod of mold opening master cylinder 24 is connected with one end of mold opening tackle 26, and many mold opening small cylinders 25 are installed on mold opening tackle 26 , the hanger 5 in the model, the outer hanger 6 of the model are positioned at the right below of the mold opening block track 27, and the cylinder rod front end of the small cylinder 25 of the mold opening is relative to the hanger 5 in every set of models respectively.

The mold 1 of an embodiment of the present invention has 7 sets of inner molds 3 and outer molds 4 respectively, and the grouting operations of 7 masks can be carried out at the same time. The corresponding mold inner hangers 5 and mold outer hangers 6 are respectively 7 sets. Group, mold opening small cylinder 25 is 7 units.

The working process of the present utility model is as follows:

The clamping mechanism closes the mold. After the inner shape 3 and outer shape 4 of the mold 1 are installed, the propulsion reducer 19 drives the propulsion gear 17 to rotate, and the propulsion gear 17 drives the propulsion rack 16 to drive the propulsion rod 15 to move, and the propulsion rod 15 presses the propulsion plate 12 against the mold 1 After the model is compressed, advance the speed reducer 19 to lock, and complete the mold closing.

Press to lock. The jacking cylinder 21 is stretched out, and the mold locking cylinder 20 is lifted to the upper limit working position, the push reducer 19 is unlocked, the mold locking cylinder 20 stretches out the jacking push rod 15, the mold 1 is locked, and the grouting production starts.

Mold opening. Propel the reduction gear 19 to lock, the clamping oil cylinder 20 retracts, the jacking cylinder 21 retracts, and the mold clamping oil cylinder 20 is dropped to the lower limit position. The propulsion reducer 19 drives the propelling rack 16 through the propelling gear 17, and drives the propelling rod 15 to move the propelling plate 12 in a direction away from the mold 1, so that the propelling plate 12 returns to the initial position, and the propelling plate 12 opens the first set of models; The mold-opening small cylinder 25 of the second set of models stretches out and blocks the hanger 5 in the model, the mold-opening main cylinder 24 retracts to the rear limit to pull the second set of models, the mold-opening small cylinder 25 retracts to the upper limit position, and the mold is opened The main cylinder 24 stretches out and returns to the front limit position; the mold opening small cylinder 25 corresponding to the third set of models stretches out and blocks the hanger 5 in the model, and the mold opening master cylinder 24 retracts to the rear limit to pull the third set of models apart, The mold opening small cylinder 27 retracts to the upper limit position, and the mold opening master cylinder 26 stretches out and recovers to the front limit position, and so on, and carry out cover by cover, until the seventh cover model is opened.

Claims (4)

1. a high pressure mask shaping equipment, it is characterized in that: it comprises mould (1), main frame (2), clamping, clamping mechanism, die opening mechanism, main frame (2) is by front column (7), rear column (8), crossbeam (9), pre-buried grade beam (10) forms, front column (7) is connected with two pre-buried grade beams (10) by two crossbeams (9) with bottom respectively with the top of rear column (8), two crossbeams (9) are separately installed with guide rail (11) on the length direction of crossbeam (9), mould (1) is by multiple inner mold (3), external form (4), model internal hanger (5), outer suspension bracket (6) composition of model, inner mold (3) and external form (4) are connected to the bottom of model internal hanger (5) and the outer suspension bracket (6) of model, model internal hanger (5) hanging is on crossbeam (9) inboard track (11), outer suspension bracket (6) hanging of model is on crossbeam (9) follower rail (11), multiple model internal hanger (5) and the outer suspension bracket (6) of model are spaced along guide rail (11) length direction, clamping, main frame (2) inner side installed by clamping mechanism, one end of clamping is connected with the front column (7) of main frame (2), the other end of clamping is relative with mould (1) outermost, clamping mechanism is connected with clamping, die opening mechanism is positioned at main frame (2) top, die opening mechanism is connected with mould (1), clamping, clamping mechanism, die opening mechanism is connected with control device.

2. high pressure mask shaping equipment according to claim 1, it is characterized in that: described clamping is by pushing plate (12), pushing plate suspension bracket (13), stroke adjustment leading screw (14), pushing ram (15), advance tooth bar (16), advance gear (17), pusher bracket (18), advance reductor (19) composition, pushing plate suspension bracket (13) hangs on guide rail (11), pushing plate (12) is arranged on pushing plate suspension bracket (13) below, the side, plate face of pushing plate (12) is relative with mould (1) outermost, the plate face opposite side of pushing plate (12) is connected with pushing ram (15) by stroke adjustment leading screw (14), tooth bar (16) is advanced to be arranged on pushing ram (15), advance gear (17) to be arranged on and advance on reductor (19), gear (17) is advanced to engage with propelling tooth bar (16), reductor (19) is advanced to be arranged on pushing ram (15) top, the upper end of pusher bracket (18) hangs on guide rail (11), the lower end of pusher bracket (18) is connected with pushing ram (15).

3. high pressure mask shaping equipment according to claim 1, it is characterized in that: described clamping mechanism is by Mode-locking oil cylinder (20), jacking cylinder (21), oil cylinder installing plate (22), jacking guide rail (23) forms, the cylinder body of jacking cylinder (21) is fixedly connected with front column (7) side, the cylinder push-rod upper end of jacking cylinder (21) is connected with oil cylinder installing plate (22), Mode-locking oil cylinder (20) is arranged on oil cylinder installing plate (22), jacking guide rail (23) is arranged on front column (7) side, oil cylinder installing plate (22) is embedded in the draw-in groove of jacking guide rail (23).

4. high pressure mask shaping equipment according to claim 1, it is characterized in that: described die opening mechanism is by die sinking master cylinder (24), the little cylinder of multiple stage die sinking (25), die sinking coaster (26), die sinking pulley rail (27) forms, article two, die sinking pulley rail (27) is installed in parallel between two crossbeams (9), it is inner that die sinking coaster (26) is arranged on die sinking pulley rail (27), the cylinder body of die sinking master cylinder (24) is arranged on one end of die sinking pulley rail (27), the cylinder push-rod of die sinking master cylinder (24) is connected to one end of die sinking coaster (26), the little cylinder of multiple stage die sinking (25) is arranged on die sinking coaster (26), model internal hanger (5), the outer suspension bracket (6) of model is positioned at immediately below die sinking pulley rail (27), the cylinder bar front end of the little cylinder of multiple stage die sinking (25) is relative with every set of model internal hanger (5) respectively.