CN202498624U - High-pressure integrated toilet production line - Google Patents

Abstract

The utility model discloses a high-pressure integrated toilet production line, which belongs to the technical field of sanitation ceramic production equipment and is used for the automatic continuous production of integrated toilets. The utility model adopts a technical scheme that: the production line consists of an integrated toilet body high-pressure forming unit, an integrated toilet high-pressure forming machine, an integrated toilet water tank high-pressure forming machine, a main conveying line, a water tank adapting conveying line, and a continuous drying room, wherein the integrated toilet body high-pressure forming unit is connected with the continuous drying room through the main conveying line; the integrated toilet water tank high-pressure forming machine is connected with the main conveying line through the water tank adapting conveying line; and the integrated toilet body high-pressure forming unit comprises an integrated toilet body high-pressure forming machine and a blank catching mechanism of the forming machine, and the blank catching mechanism of the forming machine is positioned on the rear side of the integrated toilet body high-pressure forming machine. When the production line is used, the mechanical and automatic production of integrated toilets can be realized. The production line has the advantages of simplifying production flow, reducing transfer times, reducing labor intensity, lowering breakage rate of semi-finished products, and saving production floor area.

Description

A high-pressure one-piece toilet production line

technical field

The utility model relates to a sanitary ceramic one-piece toilet production line composed of a plurality of high-pressure molding equipment and conveying equipment, and belongs to the technical field of sanitary ceramic production equipment. the

Background technique

In the production process of traditional sanitary ware one-piece toilet products, the one-piece toilet body, one-piece toilet ring, and one-piece toilet water tank are all made separately and then assembled. When assembling, it has to go through multiple processes such as off-line, transportation, on-line, and assembly. Not only is the efficiency low, it also requires a lot of manpower, which is time-consuming and laborious, and is extremely unsuitable for modern production. Today, with the rapid development of production, it is necessary to establish a modern continuous production line to meet the needs of production. the

At the same time, in the traditional molding process, the production method of micro-pressure grouting for gypsum models has been adopted. Each set of models can only be grouted once a day, which is inefficient, low in space utilization, and the size of the model is large and very heavy. , Locking, mold opening, and demoulding are operated one by one by manual assisted machinery, which is cumbersome to operate, low yield, and requires high physical fitness and operating proficiency of employees; in addition, the model needs to be dried at high temperature, which consumes a lot of energy. From these defects of the traditional molding process, it is also necessary to establish a continuous automated production line. the

Utility model content

The technical problem to be solved by the utility model is to provide a high-pressure one-piece toilet production line capable of automatic high-pressure grouting, assembly line transportation, and online bonding, thereby greatly improving efficiency, simplifying the production process, reducing the number of times of moving, and reducing labor. Strength, reduce the breakage rate of semi-finished products, save production area and greatly reduce energy consumption. the

The technical scheme that solves the above technical problems is:

A high-pressure one-piece toilet production line, which consists of a one-piece toilet body high-pressure forming unit, a one-piece toilet ring high-pressure forming machine, a one-piece toilet water tank high-pressure forming machine, a main conveying line, a water tank docking conveying line, continuous drying The high-pressure forming unit of the one-piece toilet body is connected to the continuous drying chamber through the main conveying line, and the high-pressure forming machine for the water tank of the one-piece toilet is connected to the main conveying line through the butt joint conveying line of the water tank; the high-pressure forming unit of the one-piece toilet body includes The toilet body high-pressure molding machine and the molding machine blank take-off mechanism, the molding machine blank take-off mechanism is located at the rear side of the toilet body high-pressure molding machine; the main conveying line is located at the rear side of the toilet body high-pressure molding machine and the molding machine blank take-off mechanism.

The above-mentioned high-pressure one-piece toilet production line, the high-pressure molding machine for the toilet body is composed of a mold, an opening and closing mold clamping device, a transfer machine, and a PLC control device. The mold includes an upper mold, a lower mold, two side molds, an opening and closing lock The mold device includes a frame, an upper type propulsion mechanism, a lower type propulsion mechanism, and a side type propulsion mechanism. The loader is located outside the opening and closing mold clamping device, and the PLC control device is respectively connected with the opening and closing mold clamping device and the transfer machine. the

In the above-mentioned high-pressure one-piece toilet production line, the blank-taking mechanism of the forming machine is composed of a frame beam of the blank-taking machine, a linear guide rail, a transfer trolley, a traveling rack, a traveling drive motor, a lifting arm seat, a cable-stayed cylinder, a lifting arm, and a lifting oil cylinder. 1. It is composed of forks for taking billets. Two linear guide rails are installed on the frame beam of the billet taking machine, and a walking rack is installed under the beam of the billet taking machine frame. The cable-stayed cylinder installed on the transfer trolley is connected, the lifting arm is connected to the lifting arm base through the lifting oil cylinder installed on the lifting arm base, the linear guide rail is installed between the lifting arm base and the lifting arm, and the lower end of the lifting arm base is installed to remove the blank fork. the

The above-mentioned high-pressure one-piece toilet production line, the main conveying line is composed of a main line stepping part, a non-powered roller part, and a turning machine part. The main line stepping part is connected to multiple high-pressure molding machines for the toilet body. The drum part is docked, and the one-piece toilet ring surface high-pressure molding machine is located on the side of the unpowered drum part. The unpowered drum part is connected to the turning machine part, and the turning machine part is connected to the drying chamber inlet conveying line part. the

In the production line of the above-mentioned high-pressure one-piece toilet, the turning machine part is composed of the turning machine frame, the turntable assembly, the supporting wheel, the driving reducer, the driving gear, the ring gear and the PLC control device, and the turning table assembly is fixed on the turning machine by the supporting wheel Inside the frame, the drive reducer is installed on the turner frame, and the drive gear meshes with the ring gear installed on the rotary body. the

In the above-mentioned high-pressure one-piece toilet production line, the inner side of the turntable assembly is inside the turntable, the upper part is equipped with a lifting roller table, and the lower part is equipped with a fixed roller table. The lifting roller table is connected with the roller table lifting cylinder. The roller table is composed of two micro The electric roller and four unpowered rollers are composed, and the fixed roller table is composed of two miniature electric rollers and four unpowered rollers. The lifting roller table and the fixed roller table are connected to the pressing cylinder, and the left The upper left push pedal cylinder is installed on the upper side, the retaining ring cylinder is installed in the middle of the left side, the lower left push pedal cylinder is installed on the lower left side, the upper right push pedal cylinder is installed on the upper right side, and the lower right push pedal cylinder is installed on the lower side. the

The above-mentioned high-pressure one-piece toilet production line, the water tank docking conveyor line is composed of a water tank stepping conveyor line and a side roller conveyor line connected at 90 degrees, a turntable is installed at the end of the water tank stepping conveyor line, and the side roller conveyor line and A jacking transfer machine is installed at the docking position of the stepping conveying line of the water tank. The stepping conveying line of the water tank is connected to multiple high-pressure molding machines for one-piece toilet water tanks, and is connected with the side roller conveying line. The side roller conveying line is connected to the unpowered roller part. connected. the

The utility model is beneficial in that:

The utility model realizes the mechanization of the one-piece toilet, simplifies the production process in automatic production, assembly line transportation, online bonding, reduces the number of times of moving, reduces the labor intensity of workers, reduces the breakage rate of semi-finished products, improves production efficiency, and saves production. It occupies an area, reduces energy consumption, and transforms the production of integral one-piece toilets from traditional independent production to continuous production on a modern production line.

Description of drawings

Figure 1 is a top view of the overall structure of the utility model;

Fig. 2 is the front view of the turning machine part of the utility model;

Fig. 3 is the left view of Fig. 2;

Fig. 4 is the front view of the billet taking mechanism of the molding machine of the present invention;

Fig. 5 is the left view of Fig. 4;

The markings in the figure are as follows:

1—High-pressure forming unit for one-piece toilet body, 2—High-pressure forming machine for one-piece toilet ring, 3—High-pressure forming machine for one-piece toilet water tank, 4—Main conveying line, 5—Water tank docking conveying line, 6—Continuous drying Dry chamber, 7—high pressure forming machine for toilet body, 8—feeding mechanism of forming machine, 9—stepping part of main line, 10—unpowered roller part, 11—turning machine part, 12—inlet conveying line part of drying chamber, 13—Water tank stepping conveyor line, 14—Side roller conveyor line, 15—Turntable, 16—Jacking transfer machine, 17—Turntable assembly, 18—Supporting wheel, 19—Turning machine frame, 20—Drive reducer , 21—driving gear, 22—ring gear, 23—lifting roller table, 24—fixed roller table, 25—left upper push plate cylinder, 26—retaining ring cylinder, 27—left lower push plate cylinder, 28—right upper push plate cylinder, 29—lower right push plate cylinder, 30—roller table, 31—pressing cylinder, 32—frame beam of billet taker, 33—linear guide rail, 34—adjustable positioning bolt stopper, 35—transfer trolley, 36—walking Rack, 37—lifting arm seat, 38—cable-stayed cylinder, 39—lifting arm, 40—lifting oil cylinder, 41—linear guide rail, 42—fork for billet removal, 43—travel drive motor, 44—linear guide rail slider

Detailed ways

Figure 1 shows that the utility model consists of a one-piece toilet body high-pressure forming unit 1, a one-piece toilet ring high-pressure forming machine 2, a one-piece toilet water tank high-pressure forming machine 3, a main conveying line 4, a water tank docking conveying line 5, and a continuous Composed of drying chamber 6, one-piece toilet body high-pressure forming unit 1 is connected to continuous drying chamber 6 through main conveying line 4, and one-piece toilet water tank high-pressure molding machine 3 is connected to main conveying line 4 through water tank docking conveying line 5. the

The one-piece toilet body high-pressure molding unit 1 includes a toilet body high-pressure molding machine 7 and a molding machine blank-taking mechanism 8 , and the molding machine blank-taking mechanism 8 is located at the rear side of the toilet body high-pressure molding machine 7 . The main conveying line 4 is located at the rear side of the high pressure molding machine 7 of the toilet body, below the billet removal mechanism 8 of the molding machine. the

The main conveying line 4 is composed of a main line stepping part 9 , an unpowered roller part 10 and a turner part 11 . A plurality of one-piece toilet body high-pressure molding units 1 are connected by the main line stepping part 9 to form a group, and each toilet body high pressure molding machine 7 above the main line stepping part 9 is correspondingly equipped with a forming machine billet removal mechanism 8 . the

The main line stepping part 9 is docked with the unpowered roller part 10 , and the one-piece toilet ring high-pressure molding machine 2 is located on the side of the unpowered roller part 10 . the

The water tank docking conveying line 5 is composed of the water tank stepping conveying line 13 and the side roller conveying line 14 being docked at 90 degrees. A turntable 15 is installed at the end of the water tank stepping conveyor line 13, and a jacking transfer machine 16 is installed at the docking position of the side roller conveyor line 14 and the water tank stepping conveyor line 13. The high pressure forming machines 3 are grouped and connected to the side roller conveyor line 14, which is connected to the unpowered roller part 10, and the unpowered roller part 10 is connected to the drying chamber inlet conveyor part 12 through the tumbler part 11. the

Figures 2 and 3 show that the turner part 11 is composed of a turner frame 19, a turntable assembly 17, a supporting wheel 18, a drive reducer 20, a drive gear 21, a ring gear 22 and a PLC control device. Four supporting wheels 18 are fixed on the turning machine frame 19 by bolts, the turntable assembly 17 is fixed inside the turning machine frame 19 by the four supporting wheels 18, the driving reducer 20 is installed on the turning machine frame 19, and the driving gear 21 is installed with the turning machine frame 19. The ring gear 22 on the rotor meshes. the

The inner side of the turntable assembly 17 is in the turning surface, and the lifting roller table 23 is installed above it, which is driven by the roller table lifting cylinder. The roller table 30 is composed of two miniature electric rollers and four non-powered rollers, and the fixed roller table 24 is installed below. It is composed of two miniature electric rollers and four non-powered rollers. The upper left push plate cylinder 25 is installed on the upper left side of the rotation plane, the retaining ring cylinder 26 is installed in the middle of the left side, and the lower left push plate cylinder is installed on the lower left side. 27, upper right push pedal cylinder 28, lower right push pedal cylinder 29 are equipped with on the right side top. the

The driving speed reducer 20 can drive the turntable assembly 17 to turn over in the plane, and the electric rollers of the upper and lower roller tables can drive the wet billet to move in the axial direction through the turntable. the

Figures 4 and 5 show that the blanking mechanism 8 of the forming machine is composed of the frame beam 32 of the blanking machine, the linear guide rail 33, the transfer trolley 35, the walking rack 36, the driving drive motor 43, the lifting arm seat 37, the cable-stayed cylinder 38, the lifting Arm 39, lifting oil cylinder 40, get blank fork 42 to form. Two linear guide rails 33 are installed on the beam 32 of the billet unloading machine, and an adjustable positioning bolt stopper 34 is installed at the tail. The transfer trolley 35 is installed on the linear guide rail 33. The front end of the transfer trolley 35 is connected to the lifting arm seat 37 through a bearing with a seat. , the rear portion is equipped with walking drive motor 43, four corners below are equipped with four linear guide rail slide blocks and linear guide rail 33 to cooperate. the

The walking drive motor 43 drives the walking transfer trolley 35 to move linearly along the linear guide rail 33 through the engagement transmission of the gear and the walking rack 36 . The lifting arm base 37 is connected with the cable-stayed cylinder 38 installed on the transfer trolley 35, and the driving lifting arm 39 is connected with the lifting arm base 37 through the linear guide rail 33 and is driven by the lifting cylinder 40 to move up and down. Blank fork 42. the

The working process of the present utility model is as follows:

1. The program runs automatically, the eight molding machine billet removal mechanisms 8 operate simultaneously, the lifting cylinder 40 rises, and the transfer trolley 35 walks from the rear side of the molding machine blank removal mechanism 8 to the front side under the drive of the travel drive motor 43, The cable-stayed cylinder 38 is ejected, and the lifting arm 39 is pushed to an angle parallel to the model, the billet fetching fork 42 is sent to the bottom of the model, the mold is opened, the main wet billet is placed on the billet fetching fork 42, and the traveling drive motor 43 drives the transfer Dolly 35 gets back to the rear side of forming machine's billet-taking mechanism 8, and the cable-drawn cylinder 38 is retracted, and the billet fork 42 is put back into a horizontal state, and the lifting cylinder 40 descends, and the main body wet billet is put on the main line stepping part 9.

2. The stepping part 9 of the main line transfers the wet billet of the main body step by step, pushes it onto the unpowered roller part 10, manually pushes and trims the wet billet of the main body on the unpowered roller part 10, and makes it manufactured by the one-piece toilet ring high-pressure molding machine 2. The wet body of the toilet seat ring is glued on the wet body of the main body. the

3. The one-piece toilet water tank high-pressure molding machine 3 opens the mold, puts the wet water tank billet on the water tank stepping conveying line 13, and then steps and conveys the water tank wet billet to the end of the conveying line, manually wets the water tank on the turntable 15 at the end of the conveying line. The billet is trimmed and placed on the side roller conveying line 14 to be automatically transported to the unpowered roller part 10, and the wet billet of the water tank is manually bonded to the wet billet of the main body. the

4. Push the bonded toilet wet body into the turning machine part 11 through the unpowered roller part 10, the left lower push plate cylinder 27 and the right lower push plate cylinder 29 stretch out, hold the lower tooling plate, and the left upper push plate The cylinder 25 and the upper right push plate cylinder 28 stretch out to withstand the upper tooling board, and after the wooden board withstands, the compression cylinder 31 and the retaining ring cylinder 26 stretch out to fix the position of the wet billet, and then drive the reducer 20 through the drive gear 21 and gear The meshing transmission of the ring 22 turns over the rotating part, turns the wet blank from the lower tooling plate to the upper tooling plate to complete the 180-degree turning in the turning plane, and recovers the compression cylinder 31 and the retaining ring cylinder 26, and turns the toilet wet The billet is unclamped, the left lower push pedal cylinder 27 and the right lower push pedal cylinder 29 reclaim, the lower tooling plate is released, the left upper push pedal cylinder 25 and the right upper push pedal cylinder 28 are recovered, the upper tooling plate is released, and the lifting roller table 23 and The electric drum of fixed roller table 24 is started, and the toilet wet base is sent out turning machine part 11.

5. The product enters the continuous drying chamber 6 after bottom trimming. the

Claims (7)

1. A high-pressure one-piece toilet production line, characterized in that it consists of a high-pressure forming unit for a one-piece toilet body (1), a high-pressure forming machine for a one-piece toilet ring (2), and a high-pressure forming machine for a one-piece toilet water tank ( 3), the main conveying line (4), the water tank docking conveying line (5), and the continuous drying chamber (6), the one-piece toilet body high-pressure forming unit (1) passes through the main conveying line (4) and the continuous drying chamber (6) Connection, one-piece toilet water tank high-pressure forming machine (3) is connected with the main transmission line (4) through the water tank docking conveying line (5); the one-piece toilet body high-pressure forming unit (1) includes the toilet body high-pressure forming machine (7) and forming machine billet taking mechanism (8), the forming machine blank taking mechanism (8) is located at the rear side of the toilet body high pressure forming machine (7); the main conveying line (4) is located at the toilet body high pressure forming machine ( 7) Rear side, under the billet taking mechanism (8) of the forming machine. 2. The high-pressure one-piece toilet production line according to claim 1, characterized in that: the high-pressure molding machine (7) for the toilet body is composed of a mold, an opening and closing mold clamping device, and a PLC control device, and the mold includes an upper mold, Lower mold, two side molds, the opening and closing mold clamping device includes a frame, an upper mold propulsion mechanism, a lower mold thrust mechanism, a side mold thrust mechanism, the upper mold thrust mechanism is located above the frame, the lower mold thrust mechanism is located below the frame, The type propulsion mechanism is respectively located on both sides of the frame, the transfer machine is located outside the opening and closing mold clamping device, and the PLC control device is respectively connected with the opening and closing mold clamping device and the transfer machine. 3. The high-pressure one-piece toilet production line according to claim 2, characterized in that: the forming machine blank-taking mechanism (8) consists of blank-taking machine frame beams (32), linear guide rails (33), transfer trolley ( 35), travel rack (36), travel drive motor (43), lift arm seat (37), cable-stayed cylinder (38), lift arm (39), lift cylinder (40), billet fork (42) , two linear guide rails (41) are installed on the frame beam (32) of the billet taking machine, and a walking rack (36) is installed under the frame beam (32) of the billet taking machine, and the walking drive motor (43) passes through the gear and the walking rack ( 36) Connected with the transfer trolley (35), the lifting arm seat (37) is connected with the cable-stayed cylinder (38) installed on the transfer trolley (35), and the lifting arm (39) is installed on the lifting arm seat (37) ) on the lifting cylinder (40) is connected with the lifting arm base (37), the linear guide rail (41) is installed between the lifting arm base (37) and the lifting arm (39), and the lower end of the lifting arm base (37) is installed with a billet fork (42). 4. The high-pressure one-piece toilet production line according to claim 1, characterized in that: the main conveying line (4) consists of a main line stepping part (9), an unpowered roller part (10), a turning machine part (11 ), the main line stepping part (9) is connected to multiple toilet body high pressure molding machines (7), the main line stepping part (9) is docked with the unpowered roller part (10), and the one-piece toilet ring high pressure forming machine (2 ) is located on the side of the unpowered drum part (10), the unpowered drum part (10) is connected with the turning machine part (11), and the turning machine part (11) is connected with the drying chamber inlet conveying line part (12). 5. The high-pressure one-piece toilet production line according to claim 4, characterized in that: the turning machine part (11) is driven by a turning machine frame (19), a turntable assembly (17), supporting wheels (18), The reducer (20), the drive gear (21), the ring gear (22) and the PLC control device are composed, the turntable assembly (17) is fixed inside the tilting machine frame (19) by the supporting wheel (18), and the drive reducer (20 ) is installed on the turning machine frame (19), and the drive gear (21) meshes with the ring gear (22) installed on the rotary body. 6. The high-pressure one-piece toilet production line according to claim 5, characterized in that: the inner side of the turntable assembly (17) is in the turntable, the upper part is equipped with a lifting roller table (23), and the lower part is equipped with a fixed roller table (24), the lifting roller table (23) is connected with the roller table lifting cylinder, the roller table (30) is composed of two miniature electric rollers and four unpowered rollers, and the fixed roller table (24) is composed of two miniature electric rollers The roller is composed of four unpowered rollers, the lifting roller table (23) and the fixed roller table (24) are connected to the pressing cylinder (31), and the left upper push plate cylinder (25) is installed on the upper left side of the rotary plane , The retaining ring cylinder (26) is equipped with in the middle of the left side, the lower left push pedal cylinder (27) is equipped with the lower left side, the upper right push pedal cylinder (28) is equipped with the upper right push pedal cylinder (28), and the lower right push pedal cylinder (29) is equipped with the lower side ). 7. The high-pressure one-piece toilet production line according to claim 1, characterized in that: the water tank butt joint conveying line (5) is composed of a water tank stepping conveying line (13) and a side roller conveying line (14) in a ninety-nine The water tank stepping conveying line (13) is equipped with a turntable (15) at the end position, and the side roller conveying line (14) is equipped with a jacking transfer machine (16) at the docking position with the water tank stepping conveying line (13). , the water tank stepping conveying line (13) is connected to multiple one-piece toilet water tank high-pressure forming machines (3), and is docked with the side roller conveying line (14), and the side roller conveying line (14) is connected to the unpowered roller part (10 ) are connected.

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