CN203697205U - High-pressure closestool automatic forming system - Google Patents

High-pressure closestool automatic forming system Download PDF

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Publication number
CN203697205U
CN203697205U CN201420033198.9U CN201420033198U CN203697205U CN 203697205 U CN203697205 U CN 203697205U CN 201420033198 U CN201420033198 U CN 201420033198U CN 203697205 U CN203697205 U CN 203697205U
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pushing plate
cylinder
side type
transfer machine
circle body
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杜伟建
李龙朝
董会东
王凤敏
吴中芳
孙岩
齐冠博
吴萍萍
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Huida Sanitary Ware Co Ltd
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Huida Sanitary Ware Co Ltd
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Abstract

本实用新型公开了一种高压坐便器自动成型系统,包括底座、门形主框架、喷泥装置、坐便器本体高压成型机、坐便器圈体高压成型机以及移载机,所述门形主框架一侧的两个支腿与底座铰接,其另外一侧两个支腿借助于倾斜油缸与底座铰接,所述四个支腿与底座之间铰接轴的轴线相互平行,所述坐便器本体高压成型机和坐便器圈体高压成型机均设于门形主框架内侧,所述喷泥装置固定设于门形主框架一侧,所述移载机借助于轨道设于门形主框架另外一侧,其优点在于:本实用新型通过自动化控制实现坐便器本体和坐便器圈体自动化粘接,在同一系统内集成成型和粘接工序,提高作业效率,避免在不同系统中成型和粘接过程中的搬运,降低劳动强度。

The utility model discloses an automatic molding system for a high-pressure toilet, which comprises a base, a door-shaped main frame, a mud spraying device, a high-pressure molding machine for a toilet body, a high-pressure molding machine for a toilet ring body, and a transfer machine. The two legs on one side of the frame are hinged to the base, and the two legs on the other side are hinged to the base by means of an inclined cylinder. The axes of the hinge shafts between the four legs and the base are parallel to each other. The toilet body Both the high-pressure forming machine and the high-pressure forming machine for the toilet ring are installed inside the main door-shaped frame, the mud spraying device is fixed on one side of the main door-shaped frame, and the transfer machine is installed on the other side of the main door-shaped frame by means of rails. On the one hand, its advantages are: the utility model realizes the automatic bonding of the toilet body and the toilet ring body through automatic control, integrates the forming and bonding processes in the same system, improves the working efficiency, and avoids forming and bonding in different systems Handling during the process reduces labor intensity.

Description

高压坐便器自动成型系统High pressure toilet automatic forming system

技术领域 technical field

本实用新型涉及卫生陶瓷生产设备技术领域,尤其是一种高压坐便器自动成型系统。 The utility model relates to the technical field of sanitary ceramic production equipment, in particular to an automatic forming system for a high-pressure toilet.

背景技术 Background technique

传统的卫生洁具高压注浆设备在生产过程中,坐便器本体、坐便器圈体都是单独成型,然后人工进行粘结组装,组装时要经过多次的搬倒、运输以及粘结等多道工序,不但效率低,而且需要大量的人力,已经不适合现代化的生产节奏,在生产技术快速发展的今天,很有必要建立现代化的自动生产设备,以满足生产的需要。 In the production process of traditional sanitary ware high-pressure grouting equipment, the toilet body and the toilet ring are formed separately, and then manually bonded and assembled. The assembly has to go through multiple steps such as moving, transporting and bonding. The process is not only inefficient, but also requires a lot of manpower, which is no longer suitable for the modern production rhythm. Today, with the rapid development of production technology, it is necessary to establish modern automatic production equipment to meet the needs of production.

同时,现有技术中采用石膏模型微压注浆的生产方式,虽然产品能够一次成型,但是每套模型每天只能注浆一次,效率低下,空间利用率低,而且模型尺寸大,非常笨重,模具合模、锁紧、开模、脱模工序均需采用人工助力机械逐个操作,操作起来麻烦,成品率低,对员工身体素质、操作熟练程度要求很高;另外,模型需通过高温干燥,能源消耗较大。从传统的成型工序的这些缺陷来说,建立自动化的生产设备也是非常必要的。 At the same time, the production method of micro-pressure grouting for gypsum models is used in the prior art. Although the product can be formed at one time, each set of models can only be grouted once a day, which is inefficient, low in space utilization, and the size of the model is large and very heavy. Mold clamping, locking, mold opening, and demoulding processes all need to be operated one by one by manual assisted machinery, which is cumbersome to operate, with low yield and high requirements on the physical fitness and operation proficiency of employees; in addition, the mold needs to be dried at high temperature, Energy consumption is large. From these defects of the traditional molding process, it is also necessary to establish automated production equipment.

实用新型内容 Utility model content

本实用新型要解决的技术问题是提供一种高压坐便器自动成型系统,实现坐便器本体和坐便器圈体同时成型,并且能够自动化粘接,大大提高生产效率,降低能耗,提高成品率。 The technical problem to be solved by the utility model is to provide a high-pressure toilet automatic forming system, which realizes the simultaneous molding of the toilet body and the toilet ring, and can be automatically bonded, greatly improving production efficiency, reducing energy consumption, and increasing yield.

为解决上述技术问题,本实用新型所采取的技术方案是:一种高压坐便器自动成型系统,包括底座、门形主框架、喷泥装置、坐便器本体高压成型机、坐便器圈体高压成型机以及移载机,所述门形主框架一侧的两个支腿与底座铰接,其另外一侧两个支腿借助于倾斜油缸与底座铰接,所述四个支腿与底座之间铰接轴的轴线相互平行,所述坐便器本体高压成型机和坐便器圈体高压成型机均设于门形主框架内侧,所述喷泥装置固定设于门形主框架一侧,所述移载机借助于轨道设于门形主框架另外一侧。 In order to solve the above technical problems, the technical solution adopted by the utility model is: a high-pressure toilet automatic forming system, including a base, a door-shaped main frame, a mud spraying device, a high-pressure forming machine for a toilet body, and a high-pressure forming machine for a toilet ring body The two outriggers on one side of the door-shaped main frame are hinged to the base, the two outriggers on the other side are hinged to the base by means of a tilting cylinder, and the four outriggers are hinged to the base. The axes of the shafts are parallel to each other, the high-pressure molding machine for the toilet body and the high-pressure molding machine for the toilet ring body are both arranged inside the door-shaped main frame, the mud spraying device is fixed on one side of the door-shaped main frame, and the transfer The machine is arranged on the other side of the door-shaped main frame by means of a track.

所述坐便器本体高压成型机包括上型推进板、侧型推进板、侧型加压油缸、下型推进板、下型油缸、侧型气缸、高压成型机线性导轨、坐便器本体模具、上型油缸、侧型锁、侧型小车、上下型加压油缸;上型推进板借助于坐便器本体行走小车设于主框架横梁下方,下型推进板位于上型推进板正下方、且与坐便器本体高压成型机线性导轨连接,侧型推进板分别位于主框架的左右两侧,上型油缸竖向固定于坐便器本体行走小车上,其下端与上型推进板铰接,下型油缸缸体与主框架连接,活塞杆与下型推进板连接,侧型气缸对称设置两套,两套侧型气缸的缸体均与主框架两端支腿之间的小横梁连接,活塞杆与侧型推进板铰接,侧型加压油缸位于其中一块侧型推进板上,侧型锁位于另外一块侧型推进板上、且位于两块侧型推进板之间,侧型锁轴线与侧型加压油缸轴线重合,两套双出杆的上下型加压油缸安装在两个侧型推进板上表面上,所述门形主框架两端支腿之间设有侧型小车滑轨,所述两个侧型推进板下端均设有与侧型小车滑轨配套的侧型小车。 The toilet body high pressure molding machine includes an upper type push plate, a side type push plate, a side type pressurized oil cylinder, a lower type push plate, a lower type oil cylinder, a side type cylinder, a linear guide rail of a high pressure forming machine, a toilet body mold, an upper type oil cylinder, side type lock, side type trolley, up and down type pressurized oil cylinder; the upper type propulsion plate is set under the main frame beam by means of the toilet body walking trolley, and the lower type propulsion plate is located directly below the upper type propulsion plate, and is connected to the seat The toilet body is connected with the linear guide rail of the high-pressure molding machine, and the side push plates are respectively located on the left and right sides of the main frame. It is connected with the main frame, the piston rod is connected with the lower type push plate, and two sets of side type cylinders are arranged symmetrically. The pusher plates are hinged, the side pressurization cylinder is located on one of the side pusher plates, the side lock is located on the other side pusher plate and between the two side pusher plates, the axis of the side lock and the side pressurization The axes of the oil cylinders are coincident, and two sets of upper and lower pressurized oil cylinders with double outlet rods are installed on the upper surfaces of the two side pusher plates. The lower ends of each side-type propulsion plate are provided with side-type dollies matching with side-type dolly slide rails.

所述坐便器圈体高压成型机包括坐便器圈体模具和开合锁模装置,所述开合锁模装置包括圈体上型推进板、圈体下型推进板、圈体上型油缸、圈体加压油缸和圈体倾斜气缸,所述圈体上型推进板借助于圈体行走小车设于门形主框架横梁下方,圈体下型推进板位于圈体上型推进板的正下方、且与圈体上型推进板之间设置圈体加压油缸,所述圈体下型推进板两端与门形框架外侧支架铰接,所述圈体倾斜气缸位于圈下型推进板下方,圈体倾斜气缸的缸体与门形主框架外侧支架铰接,其活塞端部与圈下型推进板一端下部铰接。 The high-pressure molding machine for the toilet ring body includes a toilet ring body mold and an opening and closing mold clamping device, and the opening and closing mold clamping device includes a ring body upper type push plate, a ring body lower type push plate, a ring body upper type oil cylinder, Circle pressurizing oil cylinder and circle tilting cylinder, the upper circle propulsion plate is set under the door-shaped main frame beam by means of the circle walking trolley, and the lower circle propulsion plate is located directly below the upper circle propulsion plate , and the ring body pressurized oil cylinder is set between the ring body upper type push plate, the two ends of the ring body lower type push plate are hinged with the outer bracket of the door frame, and the ring body inclined cylinder is located below the ring body type push plate, The cylinder body of the circle body tilting cylinder is hinged with the outer support of the door-shaped main frame, and its piston end is hinged with the lower part of one end of the ring type push plate.

所述圈体上型油缸竖向设置,其缸体与圈体行走小车连接,其活塞杆下端铰接吊架,所述吊架下方固定设有四套呈矩形水平布设的悬挂气缸,四套悬挂气缸的轴线相互平行、且活塞杆端部均向内设置,四套悬挂气缸相互之间的间距与圈体上型推进板上表面设置的四套吊耳相互之间的间距相同。 The oil cylinder on the ring body is vertically arranged, and its cylinder body is connected with the ring body walking trolley, and the lower end of the piston rod is hinged to a hanger, and four sets of suspension cylinders arranged horizontally in a rectangular shape are fixed below the hanger. The axes of the cylinders are parallel to each other, and the ends of the piston rods are arranged inwardly. The distance between the four sets of suspension cylinders is the same as the distance between the four sets of lifting lugs arranged on the upper surface of the ring body type push plate.

所述本体行走小车包括本体行走小车减速机、同步带,、主动轮、从动轮以及小车主体;所述的圈体行走小车包括圈体行走小车减速机、圈体行走小车主动轮、圈体行走小车从动轮、同步带以及小车主体;所述本体行走小车减速机和圈体行走小车减速机分别安装在门形主框架横梁两端、且均与横梁上表面上设置的行走轨道滑动配合,本体行走小车减速机和圈体行走小车减速机均通过带传动机构驱动小车主体运动。 The body walking trolley includes a body walking trolley reducer, a synchronous belt, a driving wheel, a driven wheel and a trolley main body; the circle body walking trolley includes a circle body walking trolley reducer, a circle body walking trolley driving wheel, and a circle body walking The driven wheel of the trolley, the synchronous belt and the main body of the trolley; the body traveling trolley reducer and the ring body traveling trolley reducer are respectively installed at both ends of the crossbeam of the portal-shaped main frame, and are all slidably matched with the walking track set on the upper surface of the crossbeam. The speed reducer of the walking trolley and the speed reducer of the walking trolley drive the main body of the trolley to move through the belt transmission mechanism.

所述喷泥装置包括机械手、机械手底座、喷泥压力罐和喷泥嘴,机械手安装于机械手底座上,喷泥嘴固定于机械手腕部,喷泥压力罐出口与喷泥嘴用软管连接。 The mud spraying device includes a manipulator, a manipulator base, a mud spraying pressure tank and a mud spraying nozzle, the manipulator is installed on the manipulator base, the mud spraying nozzle is fixed on the mechanical wrist, and the outlet of the mud spraying pressure tank is connected with the mud spraying nozzle with a hose.

所述移载机包括移载机框架、驱动装置、移载机直线导轨、取坯叉子和升降气缸,驱动装置包括移载机减速机、移载机主动轮和移载机从动轮;取坯叉子在移载机框架前方,驱动装置在移载机框架下方,升降气缸在移载机框架中心,移载机直线导轨固定设于移载机框架前方侧面;移载机减速机通过链传动机构与移载机从动轮连接,所述取坯叉子与移载机直线导轨滑动配合,所述升降气缸的活塞杆顶端与取坯叉子下端铰接。 The transfer machine includes a transfer machine frame, a driving device, a linear guide rail of the transfer machine, a fork and a lifting cylinder for taking the blank, and the driving device includes a speed reducer of the transfer machine, a driving wheel of the transfer machine and a driven wheel of the transfer machine; The fork is in front of the frame of the transfer machine, the driving device is under the frame of the transfer machine, the lifting cylinder is in the center of the frame of the transfer machine, the linear guide rail of the transfer machine is fixed on the front side of the frame of the transfer machine; the reducer of the transfer machine passes through the chain transmission mechanism It is connected with the driven wheel of the transfer machine, the fork for taking blanks is slidingly matched with the linear guide rail of the transfer machine, and the top end of the piston rod of the lifting cylinder is hinged with the lower end of the fork for taking blanks.

本实用新型的有益效果如下: The beneficial effects of the utility model are as follows:

(1)通过在系统中同时设置坐便器本体高压成型机和坐便器圈体高压成型机,单独操作,通过使用模具注浆成型,摒弃现有的石膏模具成型方法,大大提高作业效率和成品率。 (1) By setting the toilet body high-pressure molding machine and the toilet ring body high-pressure molding machine in the system at the same time, they can be operated separately, and the existing gypsum mold molding method can be abandoned by using mold grouting to greatly improve the operation efficiency and yield .

(2)本实用新型通过自动化控制实现坐便器本体和坐便器圈体自动化粘接,在同一系统内集成成型和粘接工序,提高作业效率,避免在不同系统中成型和粘接过程中的搬运,降低劳动强度。 (2) The utility model realizes the automatic bonding of the toilet body and the toilet ring body through automatic control, integrates the forming and bonding processes in the same system, improves the working efficiency, and avoids handling in the forming and bonding process in different systems , reduce labor intensity.

(3)本实用新型还通过设置移载机实现粘接成型的坐便器自动搬运移位,提高系统自动化生产程度。 (3) The utility model also realizes the automatic transfer and displacement of the bonded and formed toilet by setting the transfer machine, thereby improving the automatic production degree of the system.

附图说明 Description of drawings

图1是本实用新型主视图; Fig. 1 is a front view of the utility model;

图2是本实用新型左视图; Fig. 2 is a left view of the utility model;

在附图中:1-圈体共注坐便器高压成型机、2-喷泥装置、3-移载机、4-门形主框架、5-本体行走小车、6-传动组件、7-主动轮、8-从动轮、9-同步带、10-坐便器本体高压成型机、11-上型推进板、12-侧型推进板、13-侧型加压油缸、14-下型推进板、15-下型油缸、16-侧型气缸、17-高压成型机线性导轨、18-坐便器本体模具、19-上型油缸、20-带座轴承、21-倾斜油缸、22-坐便器圈体高压成型机、23-圈体上型推进板、24-圈体下型推进板、25-悬挂气缸、26-圈体倾斜气缸、27-圈体上型油缸、28-圈体行走小车、29-取坯叉子、30-驱动装置、31-移载机减速机、32-移载机框架、33-移载机直线导轨、34-升降气缸、35-移载机主动轮、36-移载机从动轮、37-机械手底座、38-机械手、39-喷泥压力罐、40-喷泥嘴、41-圈体行走小车减速机、42-侧型锁、43-坐便器圈体模具、44-侧型小车、45-轨道、46-本体行走小车减速机、47-圈体行走小车主动轮、48-上下型加压油缸、49-圈体加压油缸、50-底座。 In the attached drawings: 1-circle co-injection toilet high-pressure molding machine, 2-mud spraying device, 3-transfer machine, 4-door-shaped main frame, 5-body walking trolley, 6-transmission assembly, 7-drive wheel, 8-driven wheel, 9-synchronous belt, 10-toilet body high-pressure molding machine, 11-upper pusher plate, 12-side pusher plate, 13-side pressurized cylinder, 14-lower pusher plate, 15-lower cylinder, 16-side cylinder, 17-linear guide rail of high pressure molding machine, 18-toilet body mold, 19-upper cylinder, 20-bearing with seat, 21-tilted cylinder, 22-toilet ring High-pressure molding machine, 23-circle body upper type push plate, 24-circle body lower type push plate, 25-suspension cylinder, 26-circle body inclined cylinder, 27-circle body upper type oil cylinder, 28-circle body walking trolley, 29 -Blank pick-up fork, 30-driving device, 31-transfer machine reducer, 32-transfer machine frame, 33-transfer machine linear guide, 34-lifting cylinder, 35-transfer machine driving wheel, 36-transfer Machine driven wheel, 37-manipulator base, 38-manipulator, 39-mud spray pressure tank, 40-mud spray nozzle, 41-circle body walking trolley reducer, 42-side type lock, 43-toilet circle body mold, 44 -side trolley, 45-track, 46-body traveling trolley reducer, 47-circle body walking trolley driving wheel, 48-up and down type pressurized cylinder, 49-circle body pressurized cylinder, 50-base.

具体实施方式 Detailed ways

下面结合附图和具体实施方式对本实用新型作进一步详细的说明。 Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail.

综上所述,本实用新型公开了一种高压坐便器自动成型系统,通过将坐便器本体高压成型机和坐便器圈体高压成型机集成到同一系统中,并且实现坐便器本体和坐便器圈体自动化粘接和移位,大大提高作业效率和成品率,降低劳动强度,其具体方案如下: In summary, the utility model discloses an automatic high-pressure toilet forming system, which integrates the high-pressure forming machine for the toilet body and the high-pressure forming machine for the toilet ring into the same system, and realizes the high-pressure forming of the toilet body and the toilet ring Body automatic bonding and shifting, greatly improving work efficiency and yield, reducing labor intensity, the specific plan is as follows:

一种高压坐便器自动成型系统(参见附图1和附图2),包括底座50、门形主框架4、喷泥装置2、坐便器本体高压成型机10、坐便器圈体高压成型机22以及移载机3,所述门形主框架4一侧的两个支腿与底座50铰接,其另外一侧两个支腿借助于倾斜油缸21与底座50铰接,所述四个支腿与底座之间铰接轴的轴线相互平行,所述坐便器本体高压成型机10和坐便器圈体高压成型机22的上型均借助于驱动装置可滑动地设于门形主框架4内侧,所述喷泥装置2固定设于门形主框架4一侧,所述移载机3借助于轨道45设于门形主框架4另外一侧,门形主框架内设置坐便器本体高压成型机和坐便器圈体高压成型机,两者同时独立成型,然后通过设于门形主框架的本体行走小车和圈体行走小车移动成型部件,并将两者对位以后进行粘接,粘接完成的坐便器可以使用移载机移至下一工序,设备启动后全自动运行,无需搬运和人工粘接,一方面提高工作效率,另外一方面提高成品率,降低劳动强度。 A high-pressure toilet automatic molding system (see accompanying drawings 1 and 2), including a base 50, a door-shaped main frame 4, a mud spraying device 2, a toilet body high-pressure molding machine 10, and a toilet ring body high-pressure molding machine 22 And transfer machine 3, two supporting legs on one side of the door-shaped main frame 4 are hinged with the base 50, and two supporting legs on the other side are hinged with the base 50 by means of the inclined oil cylinder 21, and the four supporting legs are hinged with the base 50. The axes of the hinge shafts between the bases are parallel to each other, and the upper molds of the toilet body high-pressure molding machine 10 and the toilet ring body high-pressure molding machine 22 are all slidably arranged on the inner side of the door-shaped main frame 4 by means of a driving device. The mud spraying device 2 is fixed on one side of the door-shaped main frame 4, and the transfer machine 3 is arranged on the other side of the door-shaped main frame 4 by means of a rail 45. The toilet body high-pressure molding machine and the toilet seat are installed in the door-shaped main frame. The high-pressure molding machine for the toilet ring body, the two parts are formed independently at the same time, and then the main body walking trolley and the ring body walking trolley set on the door-shaped main frame move the forming parts, and after the two are aligned, they are bonded, and the bonding is completed. The toilet can be moved to the next process using the transfer machine. After the equipment is started, it will run automatically without handling and manual bonding. On the one hand, it improves work efficiency, on the other hand, it increases the yield and reduces labor intensity.

所述坐便器本体高压成型机10包括上型推进板11、侧型推进板12、侧型加压油缸13、下型推进板14、下型油缸15、侧型气缸16、高压成型机线性导轨17、坐便器本体模具18、上型油缸19、侧型锁42、侧型小车44、上下型加压油缸48;上型推进板11借助于坐便器本体行走小车设于主框架横梁下方,下型推进板14位于上型推进板11正下方、且与坐便器本体高压成型机线性导轨17连接,侧型推进板12分别位于主框架4的左右两侧,上型油缸19竖向固定于坐便器本体行走小车上,其下端与上型推进板11铰接,下型油缸15缸体与主框架4连接,活塞杆与下型推进板14连接,侧型气缸16对称设置两套,两套侧型气缸16的缸体均与主框架4两端支腿之间的小横梁连接,活塞杆与侧型推进板12铰接,侧型加压油缸13位于其中一块侧型推进板12上,侧型锁42位于另外一块侧型推进板12上、且位于两块侧型推进板12之间,侧型锁42轴线与侧型加压油缸13轴线重合,两套双出杆的上下型加压油缸48安装在两个侧型推进板12上表面上,所述门形主框架4两端支腿之间设有侧型小车滑轨,所述两个侧型推进板12下端均设有与侧型小车滑轨配套的侧型小车44,坐便器本体高压成型机主要是利用由油缸驱动的模板拼装成的模型进行注浆的,与现有石膏模具相比,生产效率更高。 The toilet body high pressure molding machine 10 includes an upper type push plate 11, a side type push plate 12, a side type pressurized oil cylinder 13, a lower type push plate 14, a lower type oil cylinder 15, a side type cylinder 16, and a linear guide rail of the high pressure forming machine 17. Toilet body mold 18, upper type oil cylinder 19, side type lock 42, side type trolley 44, up and down type pressurized oil cylinder 48; The type push plate 14 is located directly below the upper type push plate 11 and is connected with the linear guide rail 17 of the toilet body high pressure molding machine. The side type push plate 12 is respectively located on the left and right sides of the main frame 4. The toilet body walks on the trolley, its lower end is hinged with the upper type push plate 11, the lower type oil cylinder 15 cylinder body is connected with the main frame 4, the piston rod is connected with the lower type push plate 14, and two sets of side type cylinders 16 are symmetrically arranged. The cylinder body of type cylinder 16 is all connected with the small crossbeam between the legs at the two ends of main frame 4, the piston rod is hinged with side type push plate 12, and side type pressurized oil cylinder 13 is positioned on one of them on side type push plate 12, and side type push plate The lock 42 is located on another side pusher plate 12 and between two side pusher plates 12. The axis of the side lock 42 coincides with the axis of the side pressurized cylinder 13. Two sets of upper and lower pressurized cylinders with double outlet rods 48 is installed on the upper surfaces of the two side push plates 12, side trolley slide rails are provided between the legs at both ends of the door-shaped main frame 4, and side trolley slide rails are provided at the lower ends of the two side push plates 12. The supporting side trolley 44 of trolley slide rail, toilet body high-pressure forming machine mainly utilizes the model assembled into by the formwork driven by oil cylinder to carry out grouting, compares with existing gypsum mould, and production efficiency is higher.

所述坐便器圈体高压成型机22包括坐便器圈体模具43和开合锁模装置,所述开合锁模装置包括圈体上型推进板23、圈体下型推进板24、圈体上型油缸27、圈体加压油缸49和圈体倾斜气缸26,所述圈体上型推进板23借助于圈体行走小车28设于门形主框架横梁下方,圈体下型推进板24位于圈体上型推进板23的正下方、且与圈体上型推进板23之间设置圈体加压油缸49,所述圈体下型推进板24两端与门形框架4外侧支架铰接,所述圈体倾斜气缸26位于圈下型推进板24下方,圈体倾斜气缸26的缸体与门形主框架4外侧支架铰接,其活塞端部与圈下型推进板24一端下部铰接。 The high-pressure molding machine 22 for the toilet ring body includes a toilet ring body mold 43 and an opening and closing mold clamping device, and the opening and closing mold clamping device includes a ring body upper type push plate 23, a ring body lower type push plate 24, a ring body The upper type oil cylinder 27, the ring body pressurizing oil cylinder 49 and the ring body tilting cylinder 26, the upper type push plate 23 of the ring body is arranged under the door-shaped main frame beam by means of the ring body walking trolley 28, and the lower type push plate 24 of the ring body Located directly below the upper ring body push plate 23 and between the upper ring body push plate 23 and the ring body pressurized oil cylinder 49, the two ends of the ring body lower type push plate 24 are hinged to the outer brackets of the door frame 4 , the inclined cylinder 26 of the circle body is positioned at the bottom of the type push plate 24 under the circle, and the cylinder body of the inclined cylinder 26 of the circle body is hinged with the door-shaped main frame 4 outer supports, and its piston end is hinged with the bottom of one end of the type push plate 24 under the circle.

所述圈体上型油缸27竖向设置,其缸体与圈体行走小车28连接,其活塞杆下端铰接吊架,所述吊架下方固定设有四套呈矩形水平布设的悬挂气缸25,四套悬挂气缸25的轴线相互平行、且活塞杆端部均向内设置,四套悬挂气缸25相互之间的间距与圈体上型推进板23上表面设置的四套吊耳相互之间的间距相同,由于圈体成型以后需要和坐便器本体对位,因此其是可以通过倾斜气缸推动器旋转,同时也可以通过悬挂气缸实现与主体对位。 The upper type oil cylinder 27 of the ring body is vertically arranged, and its cylinder body is connected with the ring body walking trolley 28, and the lower end of the piston rod is hinged to a hanger, and four sets of suspension cylinders 25 arranged horizontally in a rectangular shape are fixedly arranged below the hanger. The axes of the four sets of suspension cylinders 25 are parallel to each other, and the ends of the piston rods are all arranged inwardly. The spacing is the same, since the ring body needs to be aligned with the toilet body after forming, it can be rotated by the tilting cylinder pusher, and can also be aligned with the main body by hanging the cylinder.

所述本体行走小车5包括本体行走小车减速机46、同步带9,、主动轮7、从动轮8以及小车主体;所述的圈体行走小车28包括圈体行走小车减速机41、圈体行走小车主动轮47、圈体行走小车从动轮8、同步带以及小车主体;所述本体行走小车减速机46和圈体行走小车减速机41分别安装在门形主框架4横梁两端、且均与横梁上表面上设置的行走轨道滑动配合,本体行走小车减速机46和圈体行走小车减速机41均通过带传动机构驱动小车主体运动。 Described body walking dolly 5 comprises body walking dolly speed reducer 46, synchronous belt 9 ', driving wheel 7, driven wheel 8 and dolly main body; Described circle body walking dolly 28 comprises circle body walking dolly speed reducer 41, circle body walking Dolly driving wheel 47, ring body walking dolly driven wheel 8, synchronous belt and dolly main body; Described body walking dolly speed reducer 46 and circle body walking dolly speed reducer 41 are respectively installed in portal-shaped main frame 4 beam two ends, and all with The walking track provided on the upper surface of the crossbeam slides and fits, and the body walking trolley reducer 46 and the ring body walking trolley reducer 41 all drive the trolley main body to move through the belt transmission mechanism.

所述喷泥装置2包括机械手38、机械手底座37、喷泥压力罐39和喷泥嘴40,机械手38安装于机械手底座37上,喷泥嘴40固定于机械手38腕部,喷泥压力罐39出口与喷泥嘴40用软管连接,机械手通过控制系统控制,其运行轨迹是根据所加工的坐便器尺寸和形状进行设定的。 Described mud spraying device 2 comprises manipulator 38, manipulator base 37, mud spraying pressure tank 39 and mud spraying nozzle 40, manipulator 38 is installed on the manipulator base 37, mud spraying nozzle 40 is fixed on manipulator 38 wrists, mud spraying pressure tank 39 The outlet is connected with the mud spray nozzle 40 with a flexible pipe, and the manipulator is controlled by a control system, and its running track is set according to the size and shape of the processed toilet.

所述移载机3包括移载机框架32、驱动装置30、移载机直线导轨33、取坯叉子29和升降气缸34,驱动装置30包括移载机减速机31、移载机主动轮35和移载机从动轮36;取坯叉子29在移载机框架32前方,驱动装置30在移载机框架32下方,升降气缸34在移载机框架32中心,移载机直线导轨33固定设于移载机框架32前方侧面;移载机减速机31通过链传动机构与移载机从动轮35连接,所述取坯叉子29与移载机直线导轨33滑动配合,所述升降气缸34的活塞杆顶端与取坯叉子29下端铰接,移载机的作用在于能够将粘接完成的坐便器安全移动至下一工序,其主要包括行走系统和升降系统,升降是通过气缸实现,行走是通过电动机驱动。 Described transfer machine 3 comprises transfer machine frame 32, driving device 30, transfer machine linear guide rail 33, takes blank fork 29 and lifting cylinder 34, and driving device 30 comprises transfer machine speed reducer 31, transfer machine driving wheel 35 And transfer machine driven wheel 36; Get base fork 29 in transfer machine frame 32 places ahead, driving device 30 is below transfer machine frame 32, lifting cylinder 34 is in transfer machine frame 32 centers, transfer machine linear guide rail 33 is fixedly arranged On the front side of the loader frame 32; the loader reducer 31 is connected with the driven wheel 35 of the loader through a chain transmission mechanism, the blank fork 29 is slidably matched with the linear guide rail 33 of the loader, and the lifting cylinder 34 The top of the piston rod is hinged with the lower end of the fork 29 for taking blanks. The function of the transfer machine is to safely move the bonded toilet to the next process. It mainly includes a walking system and a lifting system. Electric motor drive.

在具体应用过程中:首先,坐便器本体高压成型机10、坐便器圈体高压成型机22同时工作,上型推进板11、下型推进板14通过上下型加压油缸48锁紧,侧型推进板12通过各侧型油缸13锁紧,圈体上型推进板23、圈体下型推进板24通过圈体加压油缸49锁紧,悬挂气缸25松开,圈体上型推进板23与上型油缸27分离,翻转气缸26推动圈体下型推进板23及坐便器圈体模具43旋转90°,倾斜油缸21推动主框架4以带座轴承20为中心旋转一定角度,注浆成型,旋转的目的是为了方便成型注浆,注浆成型以后复位,并由坐便器圈体行走小车和圈体上型将成型的坐便器圈体移动至坐便器本体上方对接。 In the specific application process: first, the toilet body high-pressure molding machine 10 and the toilet ring body high-pressure molding machine 22 work at the same time, the upper type push plate 11 and the lower type push plate 14 are locked by the upper and lower type pressurized oil cylinders 48, and the side type push plate The push plate 12 is locked by each side type oil cylinder 13, the upper type push plate 23 of the ring body, and the lower type push plate 24 of the ring body are locked by the pressurized oil cylinder 49 of the ring body, the suspension cylinder 25 is released, and the upper type push plate 23 of the ring body Separated from the upper type oil cylinder 27, the turning cylinder 26 pushes the ring body lower type push plate 23 and the toilet ring body mold 43 to rotate 90°, the inclined oil cylinder 21 pushes the main frame 4 to rotate at a certain angle around the bearing with seat 20, and the grouting molding , the purpose of rotation is to facilitate forming grouting, reset after grouting molding, and move the formed toilet ring body to the top of the toilet body for docking by the toilet ring body walking trolley and the ring body upper mold.

坐便器本体高压成型机10的上型推进板11通过上型油缸19提升,翻转气缸26将坐便器圈体高压成型机22复位,悬挂气缸25将圈体上型推进板23与圈体上型油缸27固定,圈体上型油缸27将圈体上型推进板提升至上限高度。 The upper type push plate 11 of the toilet body high pressure molding machine 10 is lifted by the upper type oil cylinder 19, the turning cylinder 26 resets the toilet ring body high pressure molding machine 22, and the suspension cylinder 25 pushes the ring body upper type push plate 23 with the ring body upper type The oil cylinder 27 is fixed, and the type oil cylinder 27 on the circle body lifts the type push plate on the circle body to the upper limit height.

本体行走小车减速机46带动同步带9运行,同步带9带动本体行走小车5向左侧行走(如图1所示),机械手38带动喷泥嘴40在坐便器本体高压成型机10内运动,将喷泥压力罐39内泥浆沿坐便器本体外延轨迹通过喷泥嘴40均匀喷涂在坐便器本体上;机械手38喷泥动作完成后回到初始位置,圈体行走小车减速机41带动同步带运行,同步带带动圈体行走小车28行走至坐便器本体高压成型机10正上方;圈体上型油缸27下降,圈体与坐便器本体粘结,之后圈体上型油缸27上升,圈体行走小车28复位,下型油缸15带动下型推进板14下降至下限位位置。 The main body walking trolley reducer 46 drives the synchronous belt 9 to run, and the synchronous belt 9 drives the main body walking trolley 5 to walk to the left (as shown in Figure 1), and the manipulator 38 drives the mud spraying nozzle 40 to move in the high pressure molding machine 10 of the toilet body, The mud in the mud spraying pressure tank 39 is sprayed evenly on the toilet body through the mud spray nozzle 40 along the extension track of the toilet body; the manipulator 38 returns to the initial position after the mud spraying action is completed, and the circle walking trolley reducer 41 drives the synchronous belt to run , the synchronous belt drives the ring body walking trolley 28 to walk to the top of the toilet body high-pressure molding machine 10; the ring body upper type oil cylinder 27 descends, the ring body is bonded to the toilet body, and then the ring body upper type oil cylinder 27 rises, and the ring body travels The dolly 28 resets, and the lower type oil cylinder 15 drives the lower type push plate 14 to descend to the lower limit position.

移载机3通过驱动装置30移动至坐便器本体高压成型机10正前方,升降气缸34将取坯叉子29送至下型推进板14正上方,坐便器本体下方;侧型加压油缸13泄压,侧型锁42打开,侧型气缸16分别将侧推进板12拉开至初始位置实现脱模,坐便器本体放置于移载机3的取坯叉子29上,移载机3通过驱动装置30回到初始位置,升降气缸34下降初始位置,完成一次成型和粘接,设备复位,进行下一循环,为了实现自动化控制,本实用新型还包括控制系统,控制系统包括PLC控制单元、触摸屏、中间继电器、气动电磁阀、液压电磁阀以及交流接触器,PLC控制单元通过中间继电器控制气动电磁阀、液压电磁阀和交流接触器,气动电磁阀控制系统中对应的气缸,液压电磁阀控制系统中对应的液压缸,交流接触器控制驱动电机,实现全自动化控制,提高生产效率。 The transfer machine 3 moves to the front of the high-pressure forming machine 10 of the toilet body through the driving device 30, and the lifting cylinder 34 sends the billet fork 29 to the top of the lower type push plate 14 and below the toilet body; press, the side-shaped lock 42 is opened, and the side-shaped cylinder 16 respectively pulls the side push plate 12 to the initial position to realize demoulding, and the toilet body is placed on the blank fork 29 of the transfer machine 3. 30 returns to the initial position, the lifting cylinder 34 descends to the initial position, completes a molding and bonding, the equipment is reset, and the next cycle is performed. In order to realize automatic control, the utility model also includes a control system. The control system includes a PLC control unit, a touch screen, Intermediate relay, pneumatic solenoid valve, hydraulic solenoid valve and AC contactor, the PLC control unit controls the pneumatic solenoid valve, hydraulic solenoid valve and AC contactor through the intermediate relay, the corresponding cylinder in the pneumatic solenoid valve control system, and the hydraulic solenoid valve control system The corresponding hydraulic cylinder and AC contactor control the drive motor to realize fully automatic control and improve production efficiency.

总之,本实用新型通过在系统中同时设置坐便器本体高压成型机和坐便器圈体高压成型机,单独操作,通过使用模具注浆成型,摒弃现有的石膏模具成型方法,大大提高作业效率和成品率;通过自动化控制实现坐便器本体和坐便器圈体自动化粘接,在同一系统内集成成型和粘接工序,提高作业效率,避免在不同系统中成型和粘接过程中的搬运,降低劳动强度,还通过设置移载机实现粘接成型的坐便器自动搬运移位,提高系统自动化生产程度。 In a word, the utility model sets the toilet body high-pressure molding machine and the toilet ring body high-pressure molding machine in the system at the same time, operates independently, and uses the mold for grouting molding, abandons the existing gypsum mold molding method, greatly improves the working efficiency and Yield rate; through automatic control, the automatic bonding of the toilet body and the toilet ring can be realized, and the molding and bonding processes can be integrated in the same system to improve work efficiency, avoid handling during the molding and bonding process in different systems, and reduce labor In addition, by setting up a transfer machine to realize the automatic transfer and displacement of the bonded and formed toilet, the degree of automatic production of the system is improved.

Claims (7)

1. a high pressure toilet seat automatic moulding system, it is characterized in that: comprise base (50), door shape main frame (4), spray mud device (2), toilet seat body high-pressure forming machine (10), Buffer for seat of closet height pressing machine (22) and transfer machine (3), two supporting legs and the base (50) of described door shape main frame (4) one sides are hinged, two supporting legs of its other side are hinged by means of dump ram (21) and base (50), between described four supporting legs and base, the axis of jointed shaft is parallel to each other, described toilet seat body high-pressure forming machine (10) and Buffer for seat of closet height pressing machine (22) are all located at shape main frame (4) inner side, described spray mud device (2) is fixed at a shape main frame (4) one sides, described transfer machine (3) is located at an other side of shape main frame (4) by means of track (45).
2. high pressure toilet seat automatic moulding system according to claim 1, is characterized in that: described toilet seat body high-pressure forming machine (10) comprises mo(u)ld top half pushing plate (11), side type pushing plate (12), side type pressurization oil cylinder (13), mo(u)ld bottom half pushing plate (14), mo(u)ld bottom half oil cylinder (15), side type cylinder (16), high-pressure forming machine linear guides (17), toilet seat body mold (18), mo(u)ld top half oil cylinder (19), side type lock (42), side type dolly (44), upper mo(u)ld bottom half compressed oil cylinder (48), mo(u)ld top half pushing plate (11) is located at main frame crossbeam below by means of toilet seat body walking dolly, mo(u)ld bottom half pushing plate (14) is positioned under mo(u)ld top half pushing plate (11), and be connected with toilet seat body high-pressure forming machine linear guides (17), side type pushing plate (12) lays respectively at the left and right sides of main frame (4), mo(u)ld top half oil cylinder (19) is vertically fixed on toilet seat body walking dolly, its lower end and mo(u)ld top half pushing plate (11) are hinged, mo(u)ld bottom half oil cylinder (15) cylinder body is connected with main frame (4), piston rod is connected with mo(u)ld bottom half pushing plate (14), side type cylinder (16) is symmetrical arranged two covers, the needle beam of the cylinder body of two cover side type cylinders (16) all and between the supporting leg of main frame (4) two ends is connected, piston rod and side type pushing plate (12) are hinged, side type pressurization oil cylinder (13) is positioned at wherein on a side type pushing plate (12), side type lock (42) is positioned on an other side type pushing plate (12), and be positioned between two side type pushing plates (12), side type lock (42) axis and the dead in line of side type pressurization oil cylinder (13), the upper mo(u)ld bottom half compressed oil cylinder (48) of the two rods of two covers is arranged on two side type pushing plates (12) upper surface, between the supporting leg of described door shape main frame (4) two ends, be provided with side type dolly slide rail, described two side type pushing plates (12) lower end is equipped with the side type dolly (44) supporting with side type dolly slide rail.
3. high pressure toilet seat automatic moulding system according to claim 1, it is characterized in that: described Buffer for seat of closet height pressing machine (22) comprises Buffer for seat of closet mould (43) and open-close mode-locking device, described open-close mode-locking device comprises circle body mo(u)ld top half pushing plate (23), circle body mo(u)ld bottom half pushing plate (24), circle body mo(u)ld top half oil cylinder (27), circle body pressurization oil cylinder (49) and circle body tilt cylinders (26), described circle body mo(u)ld top half pushing plate (23) is located at a shape main frame crossbeam below by means of circle body walking dolly (28), circle body mo(u)ld bottom half pushing plate (24) be positioned at circle body mo(u)ld top half pushing plate (23) under, and and circle body pressurization oil cylinder (49) is set between circle body mo(u)ld top half pushing plate (23), described circle body mo(u)ld bottom half pushing plate (24) two ends and door-shaped frame (4) outrigger are hinged, described circle body tilt cylinders (26) is positioned at circle mo(u)ld bottom half pushing plate (24) below, the cylinder body of circle body tilt cylinders (26) is hinged with door shape main frame (4) outrigger, its pistons end and circle mo(u)ld bottom half pushing plate (24) one end lower hinge.
4. high pressure toilet seat automatic moulding system according to claim 3, it is characterized in that: described circle body mo(u)ld top half oil cylinder (27) vertically arranges, its cylinder body is connected with circle body walking dolly (28), the hinged suspension bracket of its piston-rod lower end, described suspension bracket below is fixed with the suspension cylinder (25) that the rectangular level of quadruplet is laid, the axis that quadruplet hangs cylinder (25) is parallel to each other, and piston rod end all inwardly arranges, the quadruplet hanger that quadruplet suspension cylinder (25) spacing each other arranges with circle body mo(u)ld top half pushing plate (23) upper surface spacing is each other identical.
5. high pressure toilet seat automatic moulding system according to claim 1, is characterized in that: described body walking dolly (5) comprises body walking dolly reductor (46), Timing Belt (9), driving wheel (7), driven pulley (8) and little vehicle main body; Described circle body walking dolly (28) comprises circle body walking dolly reductor (41), circle body walking dolly driving wheel (47), circle body walking dolly driven pulley (8), Timing Belt and little vehicle main body; Described body walking dolly reductor (46) and circle body walking dolly reductor (41) be arranged on respectively shape main frame (4) crossbeam two ends and all with beam surface upper on the walking track that arranges be slidably matched, body walking dolly reductor (46) and circle body walking dolly reductor (41) all drive the motion of dolly main body by tape handler.
6. high pressure toilet seat automatic moulding system according to claim 1, it is characterized in that: described spray mud device (2) comprises manipulator (38), manipulator base (37), spray mud pressurized tank (39) and mud-spraying nozzle (40), manipulator (38) is installed on manipulator base (37), mud-spraying nozzle (40) is fixed on manipulator (38) wrist, and spray mud pressurized tank (39) outlet is connected with flexible pipe with mud-spraying nozzle (40).
7. high pressure toilet seat automatic moulding system according to claim 1, it is characterized in that: described transfer machine (3) comprises transfer machine framework (32), drive unit (30), transfer machine line slideway (33), gets base fork (29) and lift cylinder (34), and drive unit (30) comprises transfer machine reductor (31), transfer machine driving wheel (35) and transfer machine driven pulley (36); Get base fork (29) in transfer machine framework (32) front, drive unit (30) is in transfer machine framework (32) below, lift cylinder (34) is at transfer machine framework (32) center, and transfer machine line slideway (33) is fixed at transfer machine framework (32) side, front; Transfer machine reductor (31) is connected with transfer machine driven pulley (35) by chain-drive mechanism, described base fork (29) and the transfer machine line slideway (33) got is slidably matched, and the piston rod top of described lift cylinder (34) is with to get base fork (29) lower end hinged.
CN201420033198.9U 2014-01-20 2014-01-20 High-pressure closestool automatic forming system Expired - Lifetime CN203697205U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103722607A (en) * 2014-01-20 2014-04-16 惠达卫浴股份有限公司 High-pressure automatic forming system of pedestal pan
CN108145859A (en) * 2017-11-06 2018-06-12 三汽车制造有限公司 A kind of mixing plant, stirring station powder batch can and its manufacturing method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103722607A (en) * 2014-01-20 2014-04-16 惠达卫浴股份有限公司 High-pressure automatic forming system of pedestal pan
CN108145859A (en) * 2017-11-06 2018-06-12 三汽车制造有限公司 A kind of mixing plant, stirring station powder batch can and its manufacturing method

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