CN105216094B - Automatic continuous production device for cement anchor - Google Patents
Automatic continuous production device for cement anchor Download PDFInfo
- Publication number
- CN105216094B CN105216094B CN201510640471.3A CN201510640471A CN105216094B CN 105216094 B CN105216094 B CN 105216094B CN 201510640471 A CN201510640471 A CN 201510640471A CN 105216094 B CN105216094 B CN 105216094B
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- CN
- China
- Prior art keywords
- cable quadrant
- automatic production
- hydraulic cylinder
- continuous automatic
- cement
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/04—Producing shaped prefabricated articles from the material by tamping or ramming
- B28B1/045—Producing shaped prefabricated articles from the material by tamping or ramming combined with vibrating or jolting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/29—Producing shaped prefabricated articles from the material by profiling or strickling the material in open moulds or on moulding surfaces
Abstract
The invention discloses an automatic continuous production device for a cement anchor. The automatic continuous production device for the cement anchor comprises a conveying device, and a feeding device, a floating device and a die drawing device are sequentially and evenly distributed on the outer side of the conveying device in a surrounding manner. The conveying device comprises an annular rail. A rotating ring rotates and slides on the annular rail through wheels. Four die trolleys are installed on the rotating ring. The feeding device comprises a support. A feeding hopper is arranged on the support. A vibrating device is installed below the feeding hopper. The floating device comprises a rotating disc which is sequentially connected with a motor and a supporting plate above the motor. The die drawing device comprises a fixed frame. A movable frame is arranged below the fixed frame. The movable frame is connected with the fixed frame in a sliding manner. According to the automatic continuous production device for the cement anchor, the conveying device, the feeding device, the floating device and the die drawing device are arranged so that feeding, vibrating, pressurized floating and die drawing can be integrated, the production efficiency is greatly improved, manual labor intensity is also reduced, and the production quality of the cement anchor is improved.
Description
Technical field
The present invention relates to cement cable quadrant production field, particularly a kind of cement cable quadrant continuous automatic production device.
Background technology
Cement cable quadrant belongs to the underground foundation of cement electric pole, is the cement components commonly used in power transmission and transformation line engineering.With
The construction and development of country, the demand to cement pulling plate in all parts of the country is also increased accordingly.But, it is domestic at present for
The production of cement pulling plate is substantially still rested in full manual production mode, low production efficiency, high cost, and quality does not have
Ensure.
The content of the invention
The technical problem to be solved is to provide a kind of cement cable quadrant continuous automatic production device, Neng Goushi
Existing cement cable quadrant automation Production line, not only substantially increases production efficiency, and also reduces hand labor intensity, carries
The high quality of production of cement cable quadrant.
To solve above-mentioned technical problem, the technical solution adopted in the present invention is：
A kind of cement cable quadrant continuous automatic production device, including transmitting device, transmitting device outside is successively around equal
It is furnished with feeding device, floating device and die drawing device；
Described transmitting device includes circular orbit, and change is slidably connected by roller with circular orbit, in change at least
A fluting is provided with, mould trolley is installed in fluting；
Described feeding device includes support, and support is provided with hopper, and hopper lower section is provided with the equipment of vibrating；
Described floating device includes rotating disk, and the axle center of rotating disk is connected with the output shaft of motor, above motor and motor
Gripper shoe is fixedly connected, and gripper shoe is connected with the piston rod of gripper shoe hydraulic cylinder, and gripper shoe is under the drive of gripper shoe hydraulic cylinder
Can move up and down；
Described die drawing device includes fixed mount, and fixed mount lower section is provided with adjustable shelf, adjustable shelf and fixed mount be slidably connected,
And provide power by adjustable shelf hydraulic cylinder.
Described fluting is 4, and 4 flutings are distributed in change, and in each fluting mould trolley is equipped with.
Described mould trolley includes vehicle body, and the upper surface of vehicle body is and cable quadrant lower surface shape identical multistage broken line
Face, the broken line face left and right sides is correspondingly provided with draw-in groove, and external mold is arranged on vehicle body by draw-in groove.
Level is provided with link plate on described external mold front-rear side walls.
Described feeding device includes the first feeding device and the second feeding device, the first feeding device and the second charging dress
Put the adjacent position that structure is identical, is separately positioned on the outside of transmitting device.
Described adjustable shelf includes slide plate, and slide plate lower section is vertically provided with two groups just to hook arranged in parallel, two groups of hooks
Between level be provided with location-plate, location-plate is fixedly connected with fixed mount.
Described fixed mount lower section is provided with conveyer belt, and rebound is just provided with to where with conveyer belt on circular orbit, passes
Band is sent to be connected with circular orbit by rebound.
Described circular orbit inner side and rebound just to position be provided with stretching hydraulic cylinder.
A kind of cement cable quadrant continuous automatic production device of the present invention, with following technique effect：
1）, annular transmission device is adopted, successively around being evenly equipped with feeding device, floating device and pull out on the outside of transmitting device
Die device, integrate charging, vibrate, pressurize floating, withdrawing pattern, not only substantially increases production efficiency, and also reduces people
Work labour intensity, improves the quality of production of cement cable quadrant.
2）, by apheresis platelet control device, can make that each manufacturing procedure is well-regulated to be carried out, it is to avoid artificial tired
The product quality problem that labor is brought.
3）, relative to pure manual production pattern, cost is substantially reduced, be conducive to advance cement cable quadrant component standardization,
Automated production.
4）, due to each mechanism module of the process units, it is easy to maintenance, it is simple to operate.
Description of the drawings
With reference to the accompanying drawings and examples the invention will be further described：
Fig. 1 is the overall structure diagram of the present invention.
Fig. 2 is the structural representation of the present invention.
Fig. 3 is the structural representation at the transmitting device of the present invention.
Fig. 4 is the structural representation in Fig. 3 of the invention at A.
Fig. 5 is the sectional view of the mould trolley vehicle body of the present invention.
Fig. 6 is the structural representation of the die drawing device of the present invention.
Fig. 7 is the structural representation of the floating device of the present invention.
Fig. 8 is the control principle drawing of the hydraulic system of the present invention.
In figure：Transmitting device 1, feeding device 2, the first feeding device 2-1, the second feeding device 2-2, floating device 3 is pulled out
Die device 4, circular orbit 5, change 6, roller 7, fluting 8, mould trolley 9, support 10, hopper 11, vibrate equipment 12, rotating disk
13, motor 14, gripper shoe 15, gripper shoe hydraulic cylinder 16, fixed mount 17, adjustable shelf 18, adjustable shelf hydraulic cylinder 19, vehicle body 20, folding
Line face 21, draw-in groove 22, external mold 23, link plate 24, slide plate 25, hook 26, pin 27, pin hydraulic cylinder 28, conveyer belt 29, rebound
30, stretch hydraulic cylinder 31, location-plate 32.
Specific embodiment
As shown in Figure 1 and 2, a kind of cement cable quadrant continuous automatic production device, including transmitting device 1, transmitting device 1
Outside surround be evenly equipped with feeding device 2, floating device 3 and die drawing device 4 successively.
Described transmitting device 1 includes circular orbit 5, and change 6 is slidably connected by roller 7 with circular orbit 5, change 6
On at least provided with one fluting 8, fluting 8 in mould trolley 9 is installed.
Described feeding device 2 includes support 10, and support 10 is provided with hopper 11, and the lower section of hopper 11 is provided with the equipment of vibrating
12；The equipment 12 that vibrates is shake table, the working face of shake table be placed in the fluting of circular orbit 5 and with the upper surface of circular orbit 5
It is parallel.Shake table is connected with hydraulic cylinder, and controller completes to shake by the orderly action of control realization hydraulic cylinder to servo electromagnetic valve
Smash.
Described floating device 3 includes rotating disk 13, and the axle center of rotating disk 13 be connected with the output shaft of motor 14, motor 14 and electric
The gripper shoe 15 of the top of machine 14 is fixedly connected, and gripper shoe 15 is connected with the piston rod of gripper shoe hydraulic cylinder 16, and gripper shoe is being supported
Can move up and down under the drive of plate hydraulic cylinder.
Described die drawing device 4 includes fixed mount 17, and the lower section of fixed mount 17 is provided with adjustable shelf 18, adjustable shelf 18 and fixed mount
17 are slidably connected and provide power by adjustable shelf hydraulic cylinder 19.
As shown in Fig. 2 described fluting 8 is 4,4 flutings 8 are distributed in change 6, and in each fluting 8 mould is equipped with
Tool dolly 9.
As in Figure 3-5, described mould trolley 9 includes vehicle body 20, and the upper surface of vehicle body 20 is and cable quadrant lower surface
Shape identical multistage broken line face 21, the left and right sides of broken line face 21 is correspondingly provided with draw-in groove 22, and external mold 23 is arranged on by draw-in groove 22
On vehicle body 20.
As shown in figure 4, level is provided with link plate 24 on the described front-rear side walls of external mold 23.
As shown in Fig. 2 described feeding device 2 includes the first feeding device 2-1 and the second feeding device 2-2, first adds
Material device 2-1 and the second feeding device 2-2 structures are identical, are separately positioned on the adjacent position in the outside of transmitting device 1.Thus tie
Structure, can be fed at twice, convenient that framework of steel reinforcement is put into and is positioned.
As shown in fig. 6, described adjustable shelf 18 includes slide plate 25, the lower section of slide plate 25 is vertically provided with two groups just to arranged in parallel
Hook 26, level is provided with location-plate 32 between two groups of hooks 26, and location-plate 32 is fixedly connected with fixed mount 17.Thus structure,
When transmitting device 1 moves to a certain position, hook 26 is fastened with link plate 24, realizes pulling out under the driving of adjustable shelf hydraulic cylinder 19
Mould.
As Figure 2-3, the described lower section of fixed mount 17 is provided with conveyer belt 29, just right with conveyer belt 29 on circular orbit 5
Where be provided with rebound 30, conveyer belt 29 is connected by rebound 30 with circular orbit 5.Thus structure, being will be in type
Cable quadrant is released and provides platform.
As shown in figure 3, the inner side of described circular orbit 5 and rebound 30 just to position be provided with stretching hydraulic cylinder 31.
As shown in figure 8, the hydraulic system of the device passes through controller and angular displacement sensor, linear movement pick-up to each
Hydraulic cylinder is controlled, so as to realize the effective action of device.Wherein, angular displacement sensor is installed on each mould trolley 9,
On the piston rod of gripper shoe hydraulic cylinder 16, adjustable shelf hydraulic cylinder 19, pin hydraulic cylinder 28 and stretching hydraulic cylinder 31 each hydraulic cylinder
Linear movement pick-up is installed.The time completed due to each operation is different, therefore according to most long operation of required deadline
The time of carrying out setting, and be monitored by angular displacement sensor, linear movement pick-up, it is right after processing feedback information
Each servo electromagnetic valve action of hydraulic system, finally realizing that operation is well-regulated is carried out.
Operation principle and process：
1）, charging vibrate：When mould trolley 9 is located at the first feeding device 2-1, fed by hopper 11, hopper 11
In cement sandstone fall in the cavity that mould trolley 9 and external mold 23 are constituted.While charging, the equipment 12 that vibrates is in controller
Control under vibrated, when cement sandstone reaches the half of the height of the cavity that mould trolley 9 and external mold 23 are constituted, stop
Charging.At this moment pin hydraulic cylinder 28 promotes change 6 to rotate, and framework of steel reinforcement is put in the mould trolley 9 during rotation.
When the mould trolley 9 reaches the second feeding device 2-2 positions, the stopping action of pin hydraulic cylinder 28, by the second feeding device
The hopper 11 of 2-2 is fed, and the cement sandstone in hopper 11 is fallen in the mould trolley 9, while charging, the second charging
The equipment 12 that vibrates at device 2-2 is vibrated under the control of the controller, when cement sandstone fills up whole mould trolley 9,
Stop charging.
2）, pressurize it is floating：After the completion of operation is vibrated in charging, pin hydraulic cylinder 28 promote change 6 rotate, when the mould it is little
When car 9 rotates to the position of floating device 3, the stopping action of pin hydraulic cylinder 28.Gripper shoe hydraulic cylinder 16 pull gripper shoe 15 to
Lower motion, makes rotating disk 13 be pressed on mould trolley 9, and now the driving rotating disk 13 of motor 14 rotates, to the cement bonded sand in mould trolley 9
It is floating that stone carries out pressurization.After a period of time, gripper shoe hydraulic cylinder 16 promotes gripper shoe 15 to move upwards, makes the break away from moulds of rotating disk 13
Dolly 9, the operation work is completed.
3）, withdrawing pattern：After the completion of floating operation of pressurizeing, pin hydraulic cylinder 28 continues to press on pin 27, arrives the mould trolley 9
Up at die drawing device 4, the stopping action of pin hydraulic cylinder 28.Hook 26 is fastened with link plate 24, and adjustable shelf hydraulic cylinder 19 pulls slide plate
25 move upwards, and the external mold 23 of the mould trolley 9 is lifted by hook 26, and stretching hydraulic cylinder 31 is subsequently by the drawing being molded
Drum is pushed on conveyer belt 29, completes the manufacture of cement cable quadrant.
4）, it is die-filling：Finally, external mold 23 is removed from adjustable shelf 18, on the mould trolley 9.
Claims (8)
1. a kind of cement cable quadrant continuous automatic production device, it is characterised in that：Including transmitting device（1）, transmitting device（1）
Outside surround be evenly equipped with feeding device successively（2）, floating device（3）And die drawing device（4）；
Described transmitting device（1）Including circular orbit（5）, change（6）By roller（7）With circular orbit（5）It is slidably connected,
Change（6）On at least provided with one fluting（8）, fluting（8）Mould trolley is inside installed（9）；
Described feeding device（2）Including support（10）, support（10）It is provided with hopper（11）, hopper（11）Lower section is provided with and shakes
Smash equipment（12）；
Described floating device（3）Including rotating disk（13）, rotating disk（13）Axle center and motor（14）Output shaft connection, motor
（14）With motor（14）The gripper shoe of top（15）It is fixedly connected, gripper shoe（15）With gripper shoe hydraulic cylinder（16）Piston rod connect
Connect, gripper shoe（15）In gripper shoe hydraulic cylinder（16）Drive under can move up and down；
Described die drawing device（4）Including fixed mount（17）, fixed mount（17）Lower section is provided with adjustable shelf（18）, adjustable shelf（18）With
Fixed mount（17）It is slidably connected and by adjustable shelf hydraulic cylinder（19）Power is provided.
2. a kind of cement cable quadrant continuous automatic production device according to claim 1, it is characterised in that：Described opens
Groove（8）For 4,4 are slotted（8）It is distributed on change（6）On, each fluting（8）Inside it is equipped with mould trolley（9）.
3. a kind of cement cable quadrant continuous automatic production device according to claim 1 and 2, it is characterised in that：It is described
Mould trolley（9）Including vehicle body（20）, vehicle body（20）Upper surface be and cable quadrant lower surface shape identical multistage broken line
Face（21）, broken line face（21）The left and right sides is correspondingly provided with draw-in groove（22）, external mold（23）By draw-in groove（22）Installed in vehicle body（20）
On.
4. a kind of cement cable quadrant continuous automatic production device according to claim 3, it is characterised in that：Described is outer
Mould（23）Level is provided with link plate on front-rear side walls（24）.
5. a kind of cement cable quadrant continuous automatic production device according to claim 1, it is characterised in that：Described adds
Material device（2）Including the first feeding device（2-1）With the second feeding device（2-2）, the first feeding device（2-1）With the second charging
Device（2-2）Structure is identical, is separately positioned on transmitting device（1）The adjacent position in outside.
6. a kind of cement cable quadrant continuous automatic production device according to claim 1, it is characterised in that：Described work
Moving frame（18）Including slide plate（25）, slide plate（25）Lower section is vertically provided with two groups just to hook arranged in parallel（26）, two groups of hooks
（26）Between level be provided with location-plate（32）, location-plate（32）With fixed mount（17）It is fixedly connected.
7. a kind of cement cable quadrant continuous automatic production device according to claim 1, it is characterised in that：Described consolidates
Determine frame（17）Lower section is provided with conveyer belt（29）, circular orbit（5）Upper and conveyer belt（29）Rebound is just provided with to where（30）,
Conveyer belt（29）By rebound（30）With circular orbit（5）Connection.
8. a kind of cement cable quadrant continuous automatic production device according to claim 1, it is characterised in that：Described ring
Shape track（5）Inner side and rebound（30）Just to position be provided with stretching hydraulic cylinder（31）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510640471.3A CN105216094B (en) | 2015-10-08 | 2015-10-08 | Automatic continuous production device for cement anchor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510640471.3A CN105216094B (en) | 2015-10-08 | 2015-10-08 | Automatic continuous production device for cement anchor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105216094A CN105216094A (en) | 2016-01-06 |
| CN105216094B true CN105216094B (en) | 2017-04-19 |
Family
ID=54985531
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510640471.3A Active CN105216094B (en) | 2015-10-08 | 2015-10-08 | Automatic continuous production device for cement anchor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105216094B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106696058A (en) * | 2016-12-01 | 2017-05-24 | 高州市宏俊水泥制品有限公司 | Cement pipe forming device with position changing device |
| CN106738222A (en) * | 2016-12-01 | 2017-05-31 | 高州市宏俊水泥制品有限公司 | Pipe of cement production line with tubular external mold loop wheel machine |
| CN106696057A (en) * | 2016-12-01 | 2017-05-24 | 高州市宏俊水泥制品有限公司 | Cement pipe production line with padding and pressing control device |
| CN116810971B (en) * | 2023-07-11 | 2024-04-16 | 山东东来市政园林工程有限公司 | Granite plate manufacturing device and manufacturing method |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002194738A (en) * | 2001-11-09 | 2002-07-10 | Kansai Electric Power Co Inc:The | Guy anchor |
| CN102267175A (en) * | 2011-05-11 | 2011-12-07 | 中铁四局集团第五工程有限公司 | Process for prefabricating windproof open cut tunnel member in annular production line |
| CN102304926A (en) * | 2011-07-07 | 2012-01-04 | 新疆电力公司哈密电业局 | Method for fixing telegraph pole on wetland |
| CN203977421U (en) * | 2014-07-16 | 2014-12-03 | 萍乡市龙鼎水泥制品有限公司 | Line of power dish |
| CN204183687U (en) * | 2014-11-03 | 2015-03-04 | 重庆宏达水泥制品有限公司 | Cable quadrant disposal molding mould |
-
2015
- 2015-10-08 CN CN201510640471.3A patent/CN105216094B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002194738A (en) * | 2001-11-09 | 2002-07-10 | Kansai Electric Power Co Inc:The | Guy anchor |
| CN102267175A (en) * | 2011-05-11 | 2011-12-07 | 中铁四局集团第五工程有限公司 | Process for prefabricating windproof open cut tunnel member in annular production line |
| CN102304926A (en) * | 2011-07-07 | 2012-01-04 | 新疆电力公司哈密电业局 | Method for fixing telegraph pole on wetland |
| CN203977421U (en) * | 2014-07-16 | 2014-12-03 | 萍乡市龙鼎水泥制品有限公司 | Line of power dish |
| CN204183687U (en) * | 2014-11-03 | 2015-03-04 | 重庆宏达水泥制品有限公司 | Cable quadrant disposal molding mould |
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| Publication number | Publication date |
|---|---|
| CN105216094A (en) | 2016-01-06 |
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