CN107053451B - A kind of railway spring supporting block production line and its production technology - Google Patents
A kind of railway spring supporting block production line and its production technology Download PDFInfo
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- CN107053451B CN107053451B CN201710374872.8A CN201710374872A CN107053451B CN 107053451 B CN107053451 B CN 107053451B CN 201710374872 A CN201710374872 A CN 201710374872A CN 107053451 B CN107053451 B CN 107053451B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 47
- 238000005516 engineering process Methods 0.000 title claims abstract description 11
- 238000000465 moulding Methods 0.000 claims abstract description 36
- 238000004140 cleaning Methods 0.000 claims abstract description 16
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 9
- 238000009434 installation Methods 0.000 claims abstract description 7
- 238000012423 maintenance Methods 0.000 claims abstract description 7
- 239000011248 coating agent Substances 0.000 claims abstract description 6
- 238000000576 coating method Methods 0.000 claims abstract description 6
- 230000000712 assembly Effects 0.000 claims description 16
- 238000000429 assembly Methods 0.000 claims description 16
- 230000007246 mechanism Effects 0.000 claims description 13
- 230000007306 turnover Effects 0.000 claims description 9
- 230000032258 transport Effects 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 4
- 230000001680 brushing effect Effects 0.000 claims description 3
- 238000010924 continuous production Methods 0.000 claims description 3
- 238000012546 transfer Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 14
- 230000008569 process Effects 0.000 abstract description 13
- 238000005266 casting Methods 0.000 abstract description 3
- 230000001737 promoting effect Effects 0.000 abstract description 3
- 238000005457 optimization Methods 0.000 description 12
- 230000008901 benefit Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 239000012528 membrane Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 206010054949 Metaplasia Diseases 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000002775 capsule Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000001965 increasing effect Effects 0.000 description 1
- 230000015689 metaplastic ossification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000009417 prefabrication Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
- B28B13/065—Removing the shaped articles from moulds by applying electric current or other means of discharging, e.g. pneumatic or hydraulic discharging means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
- B28B7/0014—Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/24—Unitary mould structures with a plurality of moulding spaces, e.g. moulds divided into multiple moulding spaces by integratable partitions, mould part structures providing a number of moulding spaces in mutual co-operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/382—Devices for treating, e.g. sanding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/386—Cleaning
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
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Abstract
The present invention provides a kind of railway spring supporting block production line and its production technology, it is related to resilient support block production equipment field, the following steps are included: upper and lower mould cleaning the → the first fortune mould trolley transhipment, molding → coating release agent → installation of built-in fitting → pour the conveyer conveying → upper and lower mould seperator of → the second fortune mould trolley transhipment → mold stacking machine stacking → ground pit type curing kilns maintenance of vibrating → vertically and horizontally tear upper mold open and invert upper mold → mold die turning-over device remove mould → product transport → upper mold by third transport mould trolley to upper mold cleaning → lower die by third fortune mould trolley to lower die cleaning at.The setting of present invention process process is reasonable, improve the degree of automation in process of producing product, the monolithic mold being used cooperatively in product casting process makes multiple products of output of equipment, high production efficiency, the high intensity and high rigidity that mold has simultaneously ensure that the total quality of shaped article, it is suitble to the needs of large-scale industrialized production, there is extensive promotional value.
Description
Technical field
The present invention relates to resilient support block production equipment technology more particularly to a kind of railway spring supporting block production lines
And its production technology.
Background technique
Resilient support block plays increasing effect in the construction of modern tunnel, railway and city rail.
Resilient support block has good elasticity and damping noise reduction effect, and product uses batch production Prefabrication, greatly shortens work
The industry time keeps product work progress simple and fast, reduces the workload of late maintaining, has compared to traditional Ballast track all
More advantages become the main force of future transportation industry development.
In current production process, resilient support block mostly uses greatly artificial overmolded to make, and mold uses single small pattern
Tool is made, and needs manually constantly to carry out molding and demoulding operation in production process one by one, production technology is complicated, worker's
Workload and labor intensity are very big, even if there is the production method using monolithic mold, often cause to shift because entirety is heavier
And demoulding is inconvenient, low output, at high cost, labor intensity of workers is big, it is difficult to adapt to current production requirement.
Summary of the invention
The technical problem to be solved by the present invention is in view of the above shortcomings of the prior art, provide a kind of rational technology, efficiency
Height, yield is high, at low cost, labor intensity of workers is small, and the resilient support block production technology of product quality and demand can be effectively ensured.
In order to solve the above technical problems, the technical solution used in the present invention is: a kind of railway spring supporting block production line,
Track is cleared up including the first mold delivery track and upper mold, the first mold delivery track includes lower die cleaning section and molding
Section is equipped with the first fortune mould trolley, is equipped with flight hopper and cloth above the molding section between the upper mold cleaning track and molding section
Material machine, the molding section end are connected by the second fortune mould trolley with fog room, and mold stacking machine, institute are equipped in the fog room
It states fog room outlet side and longitudinal mold track and transverse mold track is arranged in sequence, the transverse mold track end passes through third
Fortune mould trolley is connected with upper and lower mould seperator, and upper and lower mould seperator end is sequentially connected with die turning-over device and product trolley, institute
It states upper and lower mould seperator and mold die turning-over device and track and lower die cleaning section phase is cleared up with upper mold by third fortune mould trolley respectively
Even.
A kind of production technology of railway spring supporting block production line the following steps are included:
S100: mold clamping: the cleaning of upper die and lower die, molding, brushing release agent；
S200: the installation of built-in fitting；
S300: pour: the concreting of product is vibrated；
S400: it transhipment: builds the transfer of mould, pile up, described pile up is being conserved using the mold that mold stacking machine will pour
It is laminated multi-layer in kiln, neatly packed；
S500: maintenance: the maintenance of product；
S600: the transport of mould is built；
S700: demoulding after the demoulding carries out point mould using upper and lower mould seperator, carries out lower die overturning with mold die turning-over device
Demoulding；
S800: product transports；
Above step is completed in the continuous production line；
The mold is Integral elastic supporting block mold, has a structure that including upper die component, lower mold assemblies, determines
Hyte part and locking assembly, the upper die component and lower mold assemblies are attached locking, the locking assembly by locking assembly
Be arranged through upper die component and lower mold assemblies, the positioning component is set to the side of upper die component and lower mold assemblies, it is described on
Membrane module and lower mold assemblies are correspondingly provided with 4n upper model cavities and drag chamber, n=1,2,3,4,5.
As further optimization, molds and coating release agent device and embedded part installation device is also arranged in sequence in section.
As further optimization, upper and lower mould seperator includes synchronization mechanism and is symmetrically disposed on the upper of synchronization mechanism both ends
Moulding/demoulding turnover device, the synchronization mechanism include rotation axis, terminal pad and connecting rod, and the terminal pad is set perpendicular to rotation axis
Set and be located at rotation axis both ends, the upper end of the connecting rod and terminal pad is hinged, lower end and the longitudinal of upper moulding/demoulding turnover device are driven
The output end of dynamic component is hinged.
As further optimization, upper moulding/demoulding turnover device includes that laterally driven component, zigzag tread patterns component, air bag are de-
Membrane module, frame body and overmolded component, the frame body middle part are equipped with supporting part, and the air bag demoulding component is set to the lower section of frame body
Inside, the overmolded component are set on the frame body above air bag demoulding component, and the laterally driven component is horizontally set at frame
Place is flushed with air bag demoulding component upper surface in the middle part of body, the zigzag tread patterns component is set to frame body upper end and output end is downward
It is connect with supporting part.
As further optimization, it includes air bag and stripping station that air bag, which demoulds component, and the stripping station is set on air bag
Just and therebetween it is equipped with elastic element.
As further optimization, mold stacking machine includes walking frame assembly, spreader assembly, control room and power control cabinet,
The spreader assembly is set to below walking frame assembly and can distinguish position along its long Xiang Yidong, the control room and power control cabinet
In walking frame assembly both ends, spreader assembly is controlled.
As further optimization, spreader assembly includes movable pulley element and wirerope, the movable pulley element and steel wire
Rope matches, and the movable pulley element is set to the long middle part to both ends of spreader assembly.
The beneficial effects of adopting the technical scheme are that the setting of present invention process process is rationally, greatly subtract
The amount of labour of few worker, improves the degree of automation in process of producing product, shortens the production cycle, in product casting process
The monolithic mold being used cooperatively makes multiple products of output of equipment, further improves production efficiency, while mold has
High intensity and high rigidity ensure that the total quality of shaped article, be suitble to the needs of large-scale industrialized production, have extensive
Promotional value.
Detailed description of the invention
Fig. 1 is a kind of process flow chart of railway spring supporting block of the present invention.
Fig. 2 is the structural schematic diagram of Integral elastic supporting block mold in Fig. 1.
Fig. 3 is apparatus for production line layout in Fig. 1.
Fig. 4 is the structural schematic diagram of mold stacking machine embodiment in Fig. 1.
Fig. 5 is the structural schematic diagram of upper and lower mould separator embodiments in Fig. 1.
In figure: 100, the first mold delivery track；110, upper mold clears up section；120, section is molded；122, material distributing machine；130, under
Mould clears up track；140, the first fortune mould trolley；150, the second fortune mould trolley；200, mold stacking machine；210, walking frame assembly；
220, spreader assembly；240, control room；250, power control cabinet；300, upper and lower mould seperator；310, synchronization mechanism；311, rotation axis；
312, terminal pad；313, connecting rod；320, upper moulding/demoulding turnover device；321, laterally driven component；322, zigzag tread patterns component；
323, supporting part；324, air bag demoulds component；325, frame body；326, overmolded component；327, air bag；328, stripping station；400, it supports
Protect room；410, longitudinal mold track；420, transverse mold track；430, third transports mould trolley；500, mold die turning-over device；610, mould
Component；620, lower mold assemblies；630, positioning component；640, locking assembly.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and embodiments, right
The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and
It is not used in the restriction present invention.
As shown in Figures 1 to 5, a kind of railway spring supporting block production line, including the first mold delivery track 100 and lower die
Track 130 is cleared up, the first mold delivery track 100 includes upper mold cleaning section 110 and molding section 120, the lower die cleaning
It is equipped with the first fortune mould trolley 140 between track 130 and molding section 120, is equipped with flight hopper and material distributing machine above the molding section 120
122,120 end of molding section is connected by the second fortune mould trolley 150 with fog room 400, is equipped with mould in the fog room 400
Has stacking machine 200, longitudinal mold track 410 and transverse mold track 420 is arranged in sequence in 400 outlet side of fog room, described
420 end of transverse mold track transports mould trolley 430 by third and is connected with upper and lower mould seperator 300, the upper and lower mould seperator
300 ends are sequentially connected with die turning-over device 500 and product trolley, and the upper and lower mould seperator 300 and mold die turning-over device 500 pass through
Third fortune mould trolley 430 clears up track 130 with lower die respectively and upper mold cleaning section 110 is connected.Upper mold is clear in upper mold cleaning section 110
Reason after the completion of be transported to molding section 120, and here sling overturning 180 ° after, wait lower die through first fortune mould trolley 140 from
It is transported at molding section 120, is placed on the track of molding section 120 at lower die cleaning track 130, then upper mold falls, in realization
Then molding between lower die carries out coating release agent and installs the operation of built-in fitting, complete operation early period of mold.
A kind of production technology of railway spring supporting block production line the following steps are included:
S100: mold clamping: the cleaning of upper die and lower die, molding, brushing release agent；
S200: the installation of built-in fitting；
S300: pour: the concreting of product is vibrated；
S400: transhipment: building the transfer of mould, pile up, and the mold that will have been poured using mold stacking machine 200 of piling up is being supported
Protect laminated multi-layer, neatly packed in kiln；
S500: maintenance: the maintenance of product；
S600: the transport of mould is built；
S700: demoulding after the demoulding carries out point mould using upper and lower mould seperator 300, is carried out down with mold die turning-over device 500
Mould overturning demoulding；
S800: product transports；
Above step is completed in the continuous production line；
The mold is Integral elastic supporting block mold, is had a structure that including upper die component 610, lower mold assemblies
620, positioning component 630 and locking assembly 640, the upper die component 610 and lower mold assemblies 620 are carried out by locking assembly 640
Connection locking, the locking assembly 640 are arranged through upper die component 610 and lower mold assemblies 620, and the positioning component 630 is arranged
In the side of upper die component 610 and lower mold assemblies 620, the upper die component 610 and lower mold assemblies 620 are correspondingly provided with 4n upper mold
Type chamber and drag chamber, n=1,2,3,4,5.It piles up and the mold poured is laminated in curing kilns using mold stacking machine 200
It is multilayer, neatly packed.After demoulding carries out point mould using upper and lower mould seperator 300, it is de- that lower die overturning is carried out with mold die turning-over device 500
Mould.In the production line use Integral elastic supporting block mold, the multiple products of mold one-pass molding, and in production process pile up and
Demoulding process uses mold stacking machine 200 and upper and lower mould seperator 300, can effectively improve production efficiency, reduces labour cost
With.Integral elastic supporting block mold is being produced using the form of multiple type chambers since resilient support block product specification is consistent
Consistent with the width of the conveying track of mold as far as possible when the laying of line, general four resilient support blocks of arrangement are suitble to track
Width, so the type chamber quantity of the mold of Integral elastic supporting block is set as 4 multiple, guarantee once forms multiple products,
The production efficiency of product, and monolithic mold strength and stiffness with higher are improved, can guarantee the quality of product, adapt to work
Needed for factory's metaplasia produces.
As further optimization, as shown in figure 3, coating release agent device and built-in fitting is also arranged in sequence in molding section 120
Mounting device.Coating release agent operation is carried out to entire mold after molding, is demoulded convenient for later product, while being carried out in advance before pouring
Embedded part installation, realizes the effect of enhancing product strength.
As further optimization, as shown in figure 5, upper and lower mould seperator 300 includes synchronization mechanism 310 and is symmetrically disposed on
The upper moulding/demoulding turnover device 320 at 310 both ends of synchronization mechanism, synchronization mechanism 310 include rotation axis 311, terminal pad 312 and connecting rod
313, terminal pad 312 is arranged perpendicular to rotation axis 311 and is located at 311 both ends of rotation axis, the upper end of connecting rod 313 and terminal pad 312
Hingedly, lower end and the output end of the zigzag tread patterns component 322 of upper moulding/demoulding turnover device 320 are hinged.Two upper moulding/demoulding overturnings
Device 320 is symmetrically disposed on the two sides of mold, and top is connected by synchronization mechanism 310, guarantees lower section by synchronization mechanism 310
The consistency of movement, avoid mold during demoulding caused by positional shift, the rotation axis 311 of synchronization mechanism 310 can be around
Its fixed point is swung, during mold moves up, the up time under the drive of connecting rod 313 and terminal pad 312 again of rotation axis 311
Needle rotation, in mold dropping process, rotates counterclockwise, and realizes the synchronism of mold two sides movement, the smooth stabilization of safety action.
As further optimization, as shown in figure 5, upper moulding/demoulding turnover device 320 includes laterally driven component 321, indulges
To driving assembly 322, air bag demoulding component 324, frame body 325 and overmolded component 326, it is equipped with supporting part 323 in the middle part of frame body 325,
Air bag demoulding component 324 is set on the inside of the lower section of frame body 325, and overmolded component 326 is set to 324 top of air bag demoulding component
On frame body 325, laterally driven component 321 is horizontally set at 325 middle part of frame body and flushes place with air bag demoulding 324 upper surface of component,
Zigzag tread patterns component 322 is set to frame body upper end and output end is connect with supporting part 323 downwards.Mold is transported to gas from fog room
Capsule demoulds after demoulding the top of component 324 through its vibration, and then upper mold is in laterally driven component 321 and zigzag tread patterns component 322
It is moved upwards under effect, lower die and product are moved at next step mold die turning-over device 500, and then upper mold, which falls, resets, and are passed through
Overmolded component 326 carries out the movement of 180 ° of overturnings, realizes the process of upper mold overturning.
As further optimization, as shown in figure 5, air bag demoulding component 324 includes air bag 327 and stripping station 328, demoulding
Platform 328 is set to 327 top of air bag and is equipped with elastic element therebetween.Mold passes through air bag 327 in stripping station 328 will
Mold jacks up, and then 327 Quick air-discharge of air bag, mold fall rapidly, realizes the disengaging of upper die and lower die, realizes separation process.
Laterally driven component 310 uses cylinder, and zigzag tread patterns component 322 uses oil cylinder.The transverse direction of upper mold is carried out by cylinder and oil cylinder
With longitudinal movement, action form is simple, fast, can be effectively saved the production time, provide working efficiency, while equipment cost
It is low, there is good economic significance.
As further optimization, as shown in figure 4, mold stacking machine 200 includes walking frame assembly 210, spreader assembly
220, control room 240 and power control cabinet 250, spreader assembly 220 are set to 210 lower section of walking frame assembly and can grow along it to shifting
Dynamic, control room 240 and power control cabinet 250 are located at walking 210 both ends of frame assembly, control spreader assembly 220.Pass through
Spreader assembly 220 is repeatedly moved back and forth along walking frame assembly 210, realizes the movement that the multilayer of mold is piled up, work speed
Degree is fast, high-efficient, reduces manually-operated intensity.
As further optimization, as shown in figure 4, spreader assembly 220 includes movable pulley element and wirerope, movable pulley member
Part and wirerope match, and movable pulley element is set to the long middle part to both ends of spreader assembly 220.The use of pulley member, body
Show the flexibility of transmission, while equipment loss is effectively reduced, thereby reduces production cost.Wirerope uses diameter for 12mm
Wirerope, as the main load bearing element on mold stacking machine 200, for the weight of Integral elastic supporting block mold, steel
Cord selects diameter for the form of 12mm, on the one hand ensure that the safety during piling up, while also effectively reducing and setting
Standby cost, helps to improve the economic benefit of product.
The setting of present invention process process rationally, is significantly reduced the amount of labour of worker, improves in process of producing product
The degree of automation, shortens the production cycle, and the monolithic mold being used cooperatively in product casting process keeps output of equipment more
A product further improves production efficiency, while the high-intensitive entirety that ensure that shaped article with high rigidity that mold has
Quality is suitble to the needs of large-scale industrialized production, has extensive promotional value.
The above is merely preferred embodiments of the present invention, be not intended to limit the invention, it is all in spirit of the invention and
Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within principle.
Claims (8)
1. a kind of railway spring supporting block production line, which is characterized in that cleared up including the first mold delivery track (100) and lower die
Track (130), the first mold delivery track (100) include upper mold cleaning section (110) and molding section (120), the lower die
It clears up between track (130) and molding section (120) and is equipped with the first fortune mould trolley (140), be equipped with flight above the molding section (120)
Hopper and material distributing machine (122), the molding section (120) end are connected by the second fortune mould trolley (150) with fog room (400),
Mold stacking machine (200) are equipped in the fog room (400), longitudinal mold rail is arranged in sequence in fog room (400) outlet side
Road (410) and transverse mold track (420), transverse mold track (420) end by third fortune mould trolley (430) with it is upper
Lower die seperator (300) is connected, and upper and lower mould seperator (300) end is sequentially connected with die turning-over device (500) and product trolley,
The upper and lower mould seperator (300) and mold die turning-over device (500) clear up rail with lower die respectively by third fortune mould trolley (430)
Road (130) is connected with upper mold cleaning section (110).
2. a kind of production technology of railway spring supporting block production line according to claim 1, it is characterised in that the life
Production. art the following steps are included:
S100: mold clamping: the cleaning of upper die and lower die, molding, brushing release agent；
S200: the installation of built-in fitting；
S300: pour: the concreting of product is vibrated；
S400: it transhipment: builds the transfer of mould, pile up, described pile up is being conserved using the mold that mold stacking machine (200) will pour
It is laminated multi-layer in kiln, neatly packed；
S500: maintenance: the maintenance of product；
S600: the transport of mould is built；
S700: demoulding is carried out down after the demoulding carries out point mould using upper and lower mould seperator (300) with mold die turning-over device (500)
Mould overturning demoulding；
S800: product transports；
Above step is completed in the continuous production line；
It is characterized in that, the mold be Integral elastic supporting block mold, have a structure that including upper die component (610),
Lower mold assemblies (620), positioning component (630) and locking assembly (640), the upper die component (610) and lower mold assemblies (620) are logical
It crosses locking assembly (640) and is attached locking, the locking assembly (640) runs through upper die component (610) and lower mold assemblies (620)
Setting, the positioning component (630) are set to the side of upper die component (610) and lower mold assemblies (620), the upper die component
(610) and lower mold assemblies (620) are correspondingly provided with 4n upper model cavities and drag chamber, n=1,2,3,4,5.
3. a kind of railway spring supporting block production line according to claim 1, it is characterised in that: the molding section (120)
On coating release agent device and embedded part installation device is also arranged in sequence.
4. a kind of railway spring supporting block production line according to claim 1, it is characterised in that: the upper and lower mould seperator
It (300) include synchronization mechanism (310) and the upper moulding/demoulding turnover device (320) for being symmetrically disposed on synchronization mechanism (310) both ends, institute
Stating synchronization mechanism (310) includes rotation axis (311), terminal pad (312) and connecting rod (313), and the terminal pad (312) is perpendicular to turning
Moving axis (311) setting and it is located at rotation axis (311) both ends, the upper end of the connecting rod (313) and terminal pad (312) hinged, lower end
It is hinged with the output end of the zigzag tread patterns component (322) of upper moulding/demoulding turnover device (320).
5. a kind of railway spring supporting block production line according to claim 4, it is characterised in that: the upper moulding/demoulding overturning
Device (320) includes laterally driven component (321), zigzag tread patterns component (322), air bag demoulding component (324), frame body (325)
With overmolded component (326), frame body (325) middle part is equipped with supporting part (323), and air bag demoulding component (324) is set to
On the inside of the lower section of frame body (325), the overmolded component (326) is set to the frame body (325) above air bag demoulding component (324)
On, the laterally driven component (321) is horizontally set in the middle part of frame body (325) to be flushed with air bag demoulding component (324) upper surface
Place, the zigzag tread patterns component (322) is set to frame body upper end and output end is connect with supporting part (323) downwards.
6. a kind of railway spring supporting block production line according to claim 5, it is characterised in that: the air bag demoulds component
It (324) include air bag (327) and stripping station (328), the stripping station (328) is set to above air bag (327) and between the two
Equipped with elastic element.
7. a kind of railway spring supporting block production line according to claim 1, it is characterised in that: the mold stacking machine
It (200) include walking frame assembly (210), spreader assembly (220), control room (240) and power control cabinet (250), the suspender group
Part (220) is set to below walking frame assembly (210) and can be along its long Xiang Yidong, the control room (240) and power control cabinet
(250) walking frame assembly (210) both ends are located at, spreader assembly (220) is controlled.
8. a kind of railway spring supporting block production line according to claim 7, it is characterised in that: the spreader assembly
It (220) include movable pulley element and wirerope, the movable pulley element and wirerope match, and the movable pulley element is set to
The long middle part to both ends of spreader assembly (220).
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| CN111822684B (en) * | 2020-06-10 | 2021-08-13 | 安徽霍山龙鑫金属科技有限公司 | Demoulding and cleaning mechanism for casting |
| CN114102818B (en) * | 2020-08-27 | 2023-06-23 | 周兆弟 | Production method of variable cross-section precast pile and production equipment of variable cross-section precast pile |
| CN115401778B (en) * | 2022-09-14 | 2024-05-28 | 北京榆构有限公司 | Curing equipment and method for concrete prefabricated member processing |
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| SE422543B (en) * | 1980-03-14 | 1982-03-15 | Betong Ab Sabema Ab A | KIT FOR CASTING CONCEPTIVE CONCRETE ELEMENTS IN A LONG SHAPE BED AND RAILBALL FOR MOLDING TROLLEY FOR USE IN EXECUTING THE KIT |
| CN201728741U (en) * | 2010-06-08 | 2011-02-02 | 廊坊开发区现代工程技术有限公司 | Mould returning and transporting device for manufacturing double-block type railroad tie |
| CN103128847B (en) * | 2013-02-20 | 2015-04-01 | 廊坊海斯建材机械有限公司 | Double-block type sleeper production line and production process thereof |
| CN103507154A (en) * | 2013-10-15 | 2014-01-15 | 泉州市三联机械制造有限公司 | Automatic production line of U-shaped reinforced concrete water tanks |
| CN105984031A (en) * | 2015-01-28 | 2016-10-05 | 湖北凯利丰绿色建材开发有限公司 | Automated production line of composite foaming cement heat-retaining board |
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