CN104669430A - PC (poly carbonate) wall board production system - Google Patents

PC (poly carbonate) wall board production system Download PDF

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Publication number
CN104669430A
CN104669430A CN201510075618.9A CN201510075618A CN104669430A CN 104669430 A CN104669430 A CN 104669430A CN 201510075618 A CN201510075618 A CN 201510075618A CN 104669430 A CN104669430 A CN 104669430A
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China
Prior art keywords
region
track
maintenance
wallboard
mould
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Granted
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CN201510075618.9A
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Chinese (zh)
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CN104669430B (en
Inventor
彭传森
彭译萱
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00General arrangement or layout of plant ; Industrial outlines or plant installations

Abstract

The invention discloses a PC (poly carbonate) wall board production system, which comprises an operation region, a casting region and a caring region, wherein the caring region is in parallel arrangement with the operation region and the casting region, the operation region comprises an operation rail, the casting region comprises a conveying rail and a casting device, the casting device is arranged above the conveying rail and is used for casting a PC wall board, the caring region comprises at least one caring rail and a steam caring kiln, the caring rail supports a cast PC wall board mold to move on the caring rail, and the steam caring kiln is arranged at the front section of the caring rail. When the technical scheme is implemented, through the parallel arrangement of the operation region, the casting region and the caring region and through the flowing of the PC wall board mold in the operation region, the casting region and the caring region, the flow line production is formed, so that during the still caring of the PC wall board, the casting region can still carry out casting operation, and the production efficiency is greatly improved.

Description

PC wallboard manufacture system
Technical field
The present invention relates to production of construction materials field, especially relate to a kind of PC wallboard manufacture system.
Background technology
PC (Precast Concrete) wallboard is the abbreviation of concrete prefabricated wallboard.The maximum feature of traditional PC wallboard manufacture engineering method is that PC wallboard mould maintains static, and each operation all must complete in a place.This just causes concrete, framework of steel reinforcement and other annexes all must be lifted into same place, and hanging device must transport various material to each mold station ceaselessly at a distance.
There is following problem in this traditional production method:
Each mould maintains static, owing to needing certain working space and safe distance, so must there be enough space guarantee operations between mould and mould, this will inevitably take effective area in a large number, workshop utilization rate is extremely low, and must cause taking up an area increases, and increases cost;
The hanging device quantity needed is more, and must long distance running, causes equipment use frequent, and equipment life declines, and energy consumption is high, and operating cost strengthens;
Because mould is fixedly arranged separately in workshop, the operating personnel of needs are also inevitable more;
Poor stability, is unfavorable for scientific management, and a large amount of goods and materials aloft flow, and has no idea a people and thing separately, certainly exists certain potential safety hazard, is not easy to production safety management;
Mould utilization factor is low;
Because mould maintains static, need using whole workshop as steam curing kiln, this curing room blow-by, heat insulation and preservation effect is poor, and energy consumption is high;
After die casting, before carrying out steam curing, need to carry out air and rest, can not any work be carried out during this period of time, waste the time, inefficiency.
Summary of the invention
The technical problem to be solved in the present invention is, provides a kind of PC wallboard manufacture system.
The technical solution adopted for the present invention to solve the technical problems is: the cast region of the described operating area end that constructs a kind of PC wallboard manufacture system, comprise operating area, is positioned at and the maintenance region be arranged side by side with described operating area and described cast region;
Described operating area comprises the operation track supporting the movement thereon of PC wallboard mould;
Described cast region comprises the transmission track that supports PC wallboard mould movement thereon and arranges above described transmission track and pour into a mould the apparatus for pouring of described PC wallboard mould;
Described maintenance region comprises at least one maintenance track supporting the described PC wallboard mould movement thereon through pouring into a mould and the steam curing kiln arranged at the leading portion of described maintenance track.
In PC wallboard manufacture system of the present invention, described maintenance track is S shape track, described S shape track comprise be arranged side by side the first maintenance region, the second maintenance region and the 3rd maintenance region; The back segment in described first maintenance region is secondary press polish district, and the back segment in described 3rd maintenance region is demoulding cleaning area.
In PC wallboard manufacture system of the present invention, described maintenance track is at least three articles of the 4th maintenance regions be arranged side by side; Article described at least three, the leading portion in the 4th maintenance region respectively with the connection of the end operability of described transmission track, the back segment in described at least three article of the 4th maintenance region is demoulding cleaning area.
In PC wallboard manufacture system of the present invention, the length in described maintenance region is equal with the length in described operating area and described cast region.
In PC wallboard manufacture system of the present invention, between the front end in the end in described cast region and described maintenance region, be provided with progressive die region;
Described production system also comprises and drives described PC wallboard mould to move to from described cast region described maintenance region and the first transfer device be arranged on described progressive die region.
In PC wallboard manufacture system of the present invention, between the rear end and the front end of described operating area in described maintenance region, be provided with depanning region; The back segment in described depanning region is upset hoisting area;
Described production system also comprises and drives described PC wallboard mould to move to from described maintenance region described operating area and the second transfer device be arranged on described depanning region.
In PC wallboard manufacture system of the present invention, between the top in described transfer region and described cast region, be provided with secondary operation region;
Described secondary operation region comprises the secondary operation track supporting the movement thereon of PC wallboard mould; The length of described secondary operation track is the length of at least three PC wallboard moulds.
In PC wallboard manufacture system of the present invention, described first transfer device comprises the first row mule carriage supporting described PC wallboard mould, the first feed mechanism be placed in by described PC wallboard mould in described the first row mule carriage, the first driving mechanism driving described the first row mule carriage to move back and forth to aim at described transmission track and maintenance track respectively and supports reciprocating first supporting track of described the first row mule carriage; Described the first row mule carriage is provided with the first roller coordinated with described first supporting track.
In PC wallboard manufacture system of the present invention, described second transfer device comprises the second moving trolley supporting described PC wallboard mould, the second feed mechanism be placed in by described PC wallboard mould on described second moving trolley, the second driving mechanism driving described second moving trolley to move back and forth to aim at described maintenance track and operation track respectively and supports reciprocating second supporting track of described second moving trolley; Described second moving trolley is provided with the second roller coordinated with described second supporting track.
In PC wallboard manufacture system of the present invention, described production system also comprises the transmission mechanism for driving the movement on described operation track, described transmission track and described maintenance track of PC wallboard mould;
Described transmission mechanism comprises and is separately positioned on described operation track, described transmission track and described maintenance track, the driving wheel group matched with the road wheel bottom described PC wallboard mould; Often organize described driving wheel group and be configured with the driving motor group with its electric connection.
Implement technical scheme of the present invention, at least there is following beneficial effect: the operating area be arranged side by side by setting, cast region and maintenance region, and PC wallboard mould is flowed in operating area, cast region and maintenance region, form production line balance, even if thus when PC wallboard is rested, cast region, still carrying out pouring practice, substantially increases production efficiency.And operating area, cast region and the rational deployment in maintenance region can be avoided taking larger floor space, thus have greatly saved production floor space.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the invention will be further described, in accompanying drawing:
Fig. 1 is the structural representation of the PC wallboard manufacture system in one embodiment of the invention;
Fig. 2 is the structural representation of the PC wallboard manufacture system in another embodiment of the present invention;
Wherein, 1, operating area; 11, track is operated; 2, region is poured into a mould; 21, transmission track; 22, apparatus for pouring; 3, maintenance region; 31, maintenance track; 311, the first maintenance region; 312, the first maintenance region; 313, the first maintenance region; 314, the 4th maintenance region; 4, progressive die region; 411, the first row mule carriage; 412, the first supporting track; 5, depanning region; 511, the second moving trolley; 512, the second supporting track; 6, secondary press polish district; 7, demoulding cleaning area; 8, hoisting area is overturn; 91, driving wheel group; 92, driving motor group; 10, secondary operation region.
Detailed description of the invention
In order to there be understanding clearly to technical characteristic of the present invention, object and effect, now contrast accompanying drawing and describe the specific embodiment of the present invention in detail.
Fig. 1 to Fig. 2 shows a kind of PC wallboard manufacture system in the present invention, this PC wallboard manufacture system is different from traditional production method, PC wallboard mould can be made to circulate, each operating personnel only need a certain step completed in specific position in whole operating procedure, while decreasing operating personnel, also make the work post refinement of operating personnel, operating efficiency improves, and is beneficial to finished product effect and the production efficiency of PC wallboard.
Fig. 1 is the structural representation of the PC wallboard manufacture system in one embodiment of the invention.Fig. 2 is the structural representation of the PC wallboard manufacture system in another embodiment of the present invention.
As shown in Figure 1 to Figure 2, this PC wallboard manufacture system comprises operating area 1, is positioned at the cast region 2 of operating area 1 end and with operating area 1 with pour into a mould the maintenance region 3 that region 2 is arranged side by side.Wherein,
Operating area 1 comprises the operation track 11 supporting the movement thereon of PC wallboard mould.This operation track 11 is provided with the station of multiple different purposes, such as, comprise die station cleaning station, punching block assembling station along the direction in Fig. 1 shown in arrow successively, punching block fixes station, steel reinforcement cage lays station, the pre-buried laying station of coating release agent, line layout station, hair side technique station etc.Understandable, operation track 11 can also arrange other different stations as required, or reduce some stations.
Cast region 2 comprises the transmission track 21 that supports PC wallboard mould movement thereon and arranges above transmission track 21 and pour into a mould the apparatus for pouring of PC wallboard mould.
Maintenance region 3 comprises at least one maintenance track 31 supporting the PC wallboard mould movement thereon through pouring into a mould and the steam curing kiln arranged at the leading portion of maintenance track 31.
To sum up, the operating area 1 be arranged side by side by setting, cast region 2 and maintenance region 3, and PC wallboard mould is flowed in operating area 1, cast region 2 and maintenance region 3, form production line balance, even if thus when PC wallboard is rested, cast region 2, still carrying out pouring practice, substantially increases production efficiency.And operating area 1, cast region 2 and the rational deployment in maintenance region 3 can be avoided taking larger floor space, thus have greatly saved production floor space.
As shown in Figure 1, in one embodiment, the maintenance track 31 of this PC wallboard manufacture system is S shape track, and S shape track comprises the first maintenance region 312, maintenance region 311, second and the 3rd maintenance region 313 that are arranged side by side; The back segment in the first maintenance region 311 is the back segment in maintenance region 313, secondary press polish district the 6, three is demoulding cleaning area 7.Generally, the length in the first maintenance region 311 is at least the length of six PC wallboard moulds.The length in the second maintenance region 312 is at least the length of nine PC wallboard moulds.The length in the 3rd maintenance region 313 is at least the length of six PC wallboard moulds.By the direction of arrow shown in Fig. 1, after PC wallboard mould flows, can ensure that the time of naturally resting of each PC wallboard mould entered in steam curing kiln is abundant, thus improve utilization rate and the production efficiency of this PC wallboard manufacture system.Certainly, also can increase or reduce layout and the length of maintenance track 31 according to actual needs.
As shown in Figure 2, in certain embodiments, the maintenance track 31 of this PC wallboard manufacture system is at least three articles of the 4th maintenance regions 314 be arranged side by side; Article at least three, the leading portion in the 4th maintenance region 314 respectively with the connection of the end operability of transmission track 21, the back segment at least three article of the 4th maintenance region 314 is demoulding cleaning area 7.Generally, the length in every article of the 4th maintenance region 314 is at least the length of six PC wallboard moulds.By the direction of arrow shown in Fig. 2, after PC wallboard mould flows, disposable three PC wallboard moulds can be sent in steam curing kiln, thus disposablely can complete naturally resting of three PC wallboard moulds, thus improve utilization rate and the production efficiency of this PC wallboard manufacture system.Certainly, also can increase or reduce the number in the 4th maintenance region 314 according to actual needs.
In certain embodiments, make whole PC wallboard manufacture system layout reasonable, avoid system long, take too much space, improve the utilization rate of factory building, saved production floor space.By the length in maintenance region 3 and operating area 1 with pour into a mould while region 2 is arranged side by side, the length in maintenance region 3 can also be kept equal with the length of pouring into a mould region 2 with operating area 1.Certainly, also Length discrepancy can be made.Concrete layout can be finely tuned according to the situation of actual factory building.
Further, as shown in Figure 1 to Figure 2, between the end and the front end in maintenance region 3 in cast region 2, progressive die region 4 is provided with.This PC wallboard manufacture system also comprises and drives PC wallboard mould to move to from cast region 2 maintenance region 3 and the first transfer device be arranged on progressive die region 4.
And depanning region 5 is provided with between the rear end and the front end of operating area 1 in maintenance region 3.The back segment in depanning region 5 can be upset hoisting area 8.This PC wallboard manufacture system also comprises and drives PC wallboard mould to move to from maintenance region 3 operating area 1 and the second transfer device be arranged on depanning region 5.
In addition, this PC wallboard manufacture system also comprises the transmission mechanism for driving the movement on operation track 11, transmission track 21 and maintenance track 31 of PC wallboard mould.
Then by the first transfer device, the second transfer device and transmission mechanism etc., achieve the automation of production, greatly save operating personnel, also improve operating efficiency.
In certain embodiments, as shown in Figure 1 to Figure 2, the first transfer device can comprise the first row mule carriage 411 supporting PC wallboard mould, the first feed mechanism be placed in by PC wallboard mould in the first row mule carriage 411, the first driving mechanism driving the first row mule carriage 411 to move back and forth to aim at transmission track 21 and maintenance track 31 respectively and support reciprocating first supporting track 412 of the first row mule carriage 411; The first row mule carriage 411 is provided with the first roller coordinated with the first supporting track 412.
In certain embodiments, as shown in Figure 1 to Figure 2, the second transfer device can comprise the second moving trolley 511 supporting PC wallboard mould, the second feed mechanism be placed in by PC wallboard mould on the second moving trolley 511, the second driving mechanism driving the second moving trolley 511 to move back and forth to aim at maintenance track 31 and operation track 11 respectively and support reciprocating second supporting track 512 of the second moving trolley 511; Second moving trolley 511 is provided with the second roller coordinated with the second supporting track 512.
In certain embodiments, as shown in Figure 1 to Figure 2, transmission mechanism can comprise be separately positioned on operation track 11, transmission track 21 and maintenance track 31 on, the driving wheel group 91 matched with the road wheel bottom PC wallboard mould; Often organize driving wheel group 91 and be configured with the driving motor group 92 with its electric connection.
Further, as shown in Figure 1 to Figure 2, also secondary operation region 10 can be provided with between transfer region and the top pouring into a mould region 2.The Main Function in this secondary operation region 10 is to carry out after-treatment to the PC wallboard mould through cast, certain error is had after all in manually-operated engineering, when preparing to enter maintenance region 3, find to operate or pour into a mould situation not in place just to carry out certain compensating operation by this secondary operation region 10 timely, thus ensure that yield rate and the quality of production of this PC wallboard manufacture system further.
Concrete, this secondary operation region 10 can comprise the secondary operation track 11 supporting the movement thereon of PC wallboard mould.And the length of secondary operation track 11 is the length of at least three PC wallboard moulds.
The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, for a person skilled in the art, the present invention can have various change, combination and change.Within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within right of the present invention.

Claims (10)

1. a PC wallboard manufacture system, is characterized in that, comprise operating area (1), be positioned at the cast region (2) of described operating area (1) end and the maintenance region (3) that is arranged side by side with described operating area (1) and described cast region (2);
Described operating area (1) comprises the operation track (11) supporting the movement thereon of PC wallboard mould;
Described cast region (2) comprises the transmission track (21) of support PC wallboard mould movement thereon and arranges in described transmission track (21) top and pour into a mould the apparatus for pouring (22) of described PC wallboard mould;
Described maintenance region (3) comprises at least one maintenance track (31) supporting the described PC wallboard mould movement thereon through pouring into a mould and the steam curing kiln arranged at the leading portion of described maintenance track (31).
2. PC wallboard manufacture system according to claim 1, it is characterized in that, described maintenance track (31) is S shape track, described S shape track comprise be arranged side by side the first maintenance region (311), second maintenance region (3) (312) and the 3rd maintenance region (313); The back segment in described first maintenance region (311) is secondary press polish district (6), and the back segment in described 3rd maintenance region (313) is demoulding cleaning area (7).
3. PC wallboard manufacture system according to claim 1, is characterized in that, described maintenance track (31) is at least three articles of the 4th maintenance regions (314) be arranged side by side; Article described at least three, the leading portion in the 4th maintenance region (314) respectively with the connection of the end operability of described transmission track (21), the back segment of described at least three article of the 4th maintenance region (314) is demoulding cleaning area (7).
4. the PC wallboard manufacture system according to claim 1,2 or 3, is characterized in that, the length of described maintenance region (3) is equal with the length in described operating area (1) and described cast region (2).
5. PC wallboard manufacture system according to claim 4, is characterized in that, between the end and the front end in described maintenance region (3) of described cast region (2), be provided with progressive die region (4);
Described production system also comprises and drives described PC wallboard mould to move to described maintenance region (3) and the first transfer device be arranged on described progressive die region (4) from described cast region (2).
6. PC wallboard manufacture system according to claim 5, is characterized in that, between the rear end and the front end of described operating area (1) of described maintenance region (3), be provided with depanning region (5); The back segment of described depanning region (5) is upset hoisting area (8);
Described production system also comprises and drives described PC wallboard mould to move to described operating area (1) and the second transfer device be arranged on described depanning region (5) from described maintenance region (3).
7. PC wallboard manufacture system according to claim 6, is characterized in that, is provided with secondary operation region (10) between the top in described transfer region and described cast region (2);
Described secondary operation region (1) comprises the secondary operation track (11) supporting the movement thereon of PC wallboard mould; The length of described secondary operation track (11) is the length of at least three PC wallboard moulds.
8. PC wallboard manufacture system according to claim 5, it is characterized in that, described first transfer device comprise support described PC wallboard mould the first row mule carriage (411), the first feed mechanism described PC wallboard mould is placed on described the first row mule carriage (411), drive the reciprocating motion of described the first row mule carriage (411) aim at the first driving mechanism of described transmission track (21) and maintenance track (31) respectively and support reciprocating first supporting track (412) of described the first row mule carriage (411); Described the first row mule carriage (411) is provided with the first roller coordinated with described first supporting track (412).
9. PC wallboard manufacture system according to claim 6, it is characterized in that, described second transfer device comprise support described PC wallboard mould the second moving trolley (511), the second feed mechanism described PC wallboard mould is placed on described second moving trolley (511), drive the reciprocating motion of described second moving trolley (511) aim at described maintenance track (31) respectively and operate the second driving mechanism of track (11) and support reciprocating second supporting track (512) of described second moving trolley (511); Described second moving trolley (511) is provided with the second roller coordinated with described second supporting track (512).
10. PC wallboard manufacture system according to claim 4, it is characterized in that, described production system also comprises for driving PC wallboard mould at the transmission mechanism of the upper movement of described operation track (11), described transmission track (21) and described maintenance track (31);
Described transmission mechanism comprises and being separately positioned on described operation track (11), described transmission track (21) and described maintenance track (31), the driving wheel group (91) matched with the road wheel bottom described PC wallboard mould; Often organize described driving wheel group (91) and be configured with the driving motor group (92) with its electric connection.
CN201510075618.9A 2015-02-12 2015-02-12 PC wallboard production systems Active CN104669430B (en)

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CN105064519A (en) * 2015-09-07 2015-11-18 山东莱州金声隆节能建材科技有限公司 Production line and method for heat preservation and structure integrating board
CN109333800A (en) * 2018-11-21 2019-02-15 远大住宅工业(天津)有限公司 A kind of prefabricated components production line
CN109352815A (en) * 2018-11-21 2019-02-19 长沙远大住宅工业(江苏)有限公司 Line is deposited in a kind of prefabricated components production line and the production with the prefabricated components production line

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CN109352815A (en) * 2018-11-21 2019-02-19 长沙远大住宅工业(江苏)有限公司 Line is deposited in a kind of prefabricated components production line and the production with the prefabricated components production line
CN109352815B (en) * 2018-11-21 2024-01-30 长沙远大住宅工业(江苏)有限公司 Prefabricated component production line and production line with same

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