CN201353829Y - Segment production system - Google Patents
Segment production system Download PDFInfo
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- CN201353829Y CN201353829Y CNU2009201350986U CN200920135098U CN201353829Y CN 201353829 Y CN201353829 Y CN 201353829Y CN U2009201350986 U CNU2009201350986 U CN U2009201350986U CN 200920135098 U CN200920135098 U CN 200920135098U CN 201353829 Y CN201353829 Y CN 201353829Y
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Abstract
The utility model relates to a segment production system, which comprises a pouring region and a curing region arranged side by side with the pouring region, wherein the pouring region comprises a transmission track for supporting a segment mould to move thereon, and a pouring device arranged above the transmission track; the curing region comprises at least one curing track for supporting a poured segment mould to move thereon, and a stream curing room arranged at the rear segment of the curing track; and a nature convalescent area is arranged at the front segment of the curing track. Through the arrangement of the pouring region and the curing region side by side and the flow of the segment mould in the pouring region and the curing region, a flow production is formed. Therefore, even the segment rests quietly to recuperate, pouring operation can still be performed in the pouring region, the reasonable layout ensures that the defect of excessively occupied workshop area is avoided, and the occupied area for production is greatly saved. In addition, through the transfer device, the one-way transmission mechanism and the like, the automation of production is achieved, the number of the operating staff is reduced, and the working performance is improved.
Description
Technical field
The utility model relates to the building materials production system, more particularly, relates to a kind of section of jurisdiction production system.
Background technology
In recent years, the continuous expansion of subway construction scale, the shield-tunneling construction technology obtains application more and more widely in subway construction.The section of jurisdiction is as the main concrete prefabricated element of subway shield tunnel construction, and its production technology is complicated, requires also more and more stricter.
The maximum characteristics that traditional section of jurisdiction produces worker's method are that segment die maintains static, and each operation all must be finished in a place.This has just caused concrete, framework of steel reinforcement and other annexes all must lift same place, and what hanging device must not stop transports various materials to each mould station at a distance.There is following problem in this traditional production method:
1, each mould maintains static, owing to need certain working space and safe distance, so must there be enough spaces could guarantee operation between mould and the mould, this will inevitably take effective area in a large number, the workshop utilization rate is extremely low, and must cause taking up an area of increases, and increases cost;
2, the hanging device quantity of Xu Yaoing is more, and must long distance running, and it is frequent to have caused equipment to use, and descend to equipment life, the energy consumption height, and operating cost strengthens;
3, because mould is fixing arranged apart in the workshop, the operating personnel that need are also inevitable more;
4, poor stability is unfavorable for scientific management, and a large amount of goods and materials aloft flow, and has no idea a people and thing separately, certainly exists certain potential safety hazard, is not easy to the production safety management;
5, the mould utilization rate is low;
6, maintain static owing to mould, need be with whole workshop as the steam curing room, this maintenance room blow-by, heat insulation and preservation effect is poor, the energy consumption height;
7, after die casting finishes, carry out steam curing before, need carry out air and rest, can not carry out any work during this period of time, wasted the time, inefficiency.
The utility model content
The technical problems to be solved in the utility model is, a kind of rationally distributed, section of jurisdiction production system that efficient is high is provided.
The technical scheme that its technical problem that solves the utility model adopts is: a kind of section of jurisdiction production system comprises cast zone and the maintenance zone that is arranged side by side with described cast zone;
Described cast zone comprises transmission track that the stay pipe die moves and the apparatus for pouring that is provided with and pours into a mould described segment die above described transmission track thereon;
Described maintenance zone comprises maintenance track that the described segment die of at least one support through pouring into a mould moves and the steam curing room that is provided with at described maintenance track back segment thereon; The leading portion of described maintenance track is the nature district of resting.
In the production system of section of jurisdiction of the present utility model, the length in the described district of resting naturally is the total length of at least four segment dies.
In the production system of section of jurisdiction of the present utility model, described maintenance track is four maintenance tracks that are arranged side by side.
In the production system of section of jurisdiction of the present utility model, the equal in length in the length in described maintenance zone and described cast zone.
In the production system of section of jurisdiction of the present utility model, between the front end in the end in described cast zone and described maintenance zone, be provided with the progressive die tunnel; Described system comprises that also driving described segment die moves on the described maintenance zone from described cast zone and be arranged on transfer device on the described progressive die tunnel.
In the production system of section of jurisdiction of the present utility model, described transfer device comprises that the support that supports described segment die, feed mechanism, the described support of drive that the described segment die of drive enters described support move back and forth and aim at the driving mechanism of the described transmission track and the track of resting respectively and support the reciprocating supporting track of described support; Described support is provided with the roller that cooperates with described supporting track.
In the production system of section of jurisdiction of the present utility model, described driving mechanism comprises automatically controlled variable speed drive motor and is installed in power transmission shaft on the output shaft of described automatically controlled variable speed drive motor by clutch; Described roller is installed on the described power transmission shaft, and drives rotation by described power transmission shaft;
Described transfer device also comprises reducing gear; Described reducing gear is included in the flap of bottom, described progressive die tunnel setting and at described support downside elastic contact switch is set;
Described flap is arranged between described maintenance track and the transmission track and is corresponding with each described maintenance track; Described elastic contact switch is in company with described support motion, and triggers described automatically controlled variable speed drive motor when arriving described flap and slow down and control described automatically controlled variable speed drive motor when described elastic contact switch leaves described flap and stop.
In the production system of section of jurisdiction of the present utility model, described reducing gear also is included in wedge shape alignment grooves, the wedge shape aligning plate that is provided with in described support both sides that is provided with on the described progressive die tunnel both sides sidewall corresponding with described maintenance track and transmission track and drives the contraposition driving mechanism that described wedge shape aligning plate enters described wedge shape alignment grooves.
In the production system of section of jurisdiction of the present utility model, described transmission track comprises the track that two row be arranged in parallel; And between described two row tracks, be provided with one-way driving mechanism;
Described maintenance track comprises the track that two row be arranged in parallel; And between described two row tracks, be provided with the opposite one-way driving mechanism of transmission direction.
In the production system of section of jurisdiction of the present utility model, described one-way driving mechanism comprises connecting rod in the output that drives cylinder or oil cylinder, is installed in described driving cylinder or oil cylinder, is installed in the unidirectional drag hook on the described connecting rod and spurs the spring that described unidirectional drag hook resets; The bottom that described unidirectional drag hook catches on described segment die spurs described segment die.
Enforcement the utlity model has following beneficial effect: the cast zone and the maintenance zone that are arranged side by side by setting, and segment die flowed in cast zone and maintenance zone, the formation streamline is produced, even thereby when resting in the section of jurisdiction, pouring practice is still being carried out in the cast zone, improved production efficiency greatly, and reasonably layout has avoided taking the excessive defective of workshop area, has saved the production floor space greatly.In addition,, realized the automation of producing, saved operating personnel greatly, also improved operating efficiency by transfer device, one-way driving mechanism etc.
Description of drawings
The utility model is described in further detail below in conjunction with drawings and Examples, in the accompanying drawing:
Fig. 1 is the floor map of an embodiment of the utility model section of jurisdiction production system;
Fig. 2 is the schematic diagram after the section of jurisdiction production system of Fig. 1 is put segment die;
Fig. 3 is the schematic top plan view of the transfer device of section of jurisdiction of the present utility model production system;
Fig. 4 is the schematic side view of the transfer device of section of jurisdiction of the present utility model production system;
Fig. 5 is the schematic top plan view of the one-way driving mechanism of section of jurisdiction of the present utility model production system;
Fig. 6 is the local schematic side view of the one-way driving mechanism of section of jurisdiction of the present utility model production system.
The specific embodiment
As shown in Figure 1 and Figure 2, be an embodiment of section of jurisdiction of the present utility model production system, this system comprises cast zone 10 and the maintenance zone 20 that separately is arranged side by side.
This apparatus for pouring 12 that cast zone 10 comprises the transmission track 11 of stay pipe die 70 and the appropriate location is provided with above transmission track 11.This transmission track 11 is provided with the station of a plurality of different purposes, for example comprise demoulding station A, cleaning mould station B, oiling station C successively, hang framework of steel reinforcement dress built-in fitting station D, check close cover station E, vibrating casting station F, receive face station G, two station H that rest for the first time, three receipts faces are cleared up mould station I etc.Understandable, on the transmission track 11 other different stations can also be set as required, perhaps reduce some stations.This apparatus for pouring 12 is arranged on the top of vibrating casting station, is used to die casting concrete etc.
This maintenance zone 20 comprises maintenance track 21 that at least one supports the mould through pouring into a mould and the steam curing room 22 that is provided with at maintenance track 21 back segments.The leading portion of this maintenance track 21 is the nature district 23 of resting, and is used for being placed on it for the mould from cast zone 10 resting.Abundant in order to guarantee through time of resting naturally of mould of cast, in the present embodiment, rest naturally and distinguish 23 length total length greater than at least four segment dies 70; And four maintenance tracks 21 that are arranged side by side are set, thereby can place 12 segment dies 70, satisfy nature and rest the time, and improve factory building utilization rate and production efficiency.Certainly, also can increase or reduce the length in the quantity of maintenance track 21 and the district 23 of resting naturally according to actual needs.
To pour into a mould zone 10 and maintenance zone 20 and be arranged side by side, and make whole production system rationally distributed, and avoid system long, take too much space, improve the utilization rate of factory building, save the production floor space.And when resting in the section of jurisdiction, pouring practice still can be carried out in cast zone 10, has improved production efficiency greatly.
Further, in order to make full use of the factory building space, the equal in length in zone 10 is made and poured into a mould to the length in this maintenance zone 20; Certainly, also can make not isometric.And in the steam curing room 33 steam raising plant can be set, and concentrate and the segment die through cast carried out steam-cured, avoided the waste of steam, heat, more energy-saving and environmental protection.
Further,, can drive mould by transfer device 30 and one-way driving mechanism 40 and shift or move, realize the automation of production, save operating personnel, improve operating efficiency in order to realize the automation of whole section of jurisdiction production system.An embodiment to transfer device 30 and one-way driving mechanism 40 describes below, and is understandable, and transfer device 30 and one-way driving mechanism 40 are not limited to following form, also can adopt other form; For example transfer device 30 can adopt traditional hanging device etc.; And one-way driving mechanism 40 adopts the extruding forms, be about to adjacent molds near, utilize that the pushing cylinder is whole to be promoted, perhaps, adopt segmentation chain etc.
As shown in Figure 1, 2, between the front end in the end of pouring into a mould zone 10 and maintenance zone 20, be provided with progressive die tunnel 50.Its mould tunnel is provided with transfer device 30, is used to drive segment die 70 and moves to maintenance zone 20 from pouring into a mould zone 10.Understandable, also can between the front end in the end in maintenance zone 20 and cast zone 10, depanning tunnel 60 be set, certainly, too transfer device 30 can be set on the depanning tunnel 60.
Shown in Fig. 3,4, this transfer device 30 comprise stay pipe die 70 support 31, drive feed mechanism 32 that segment die 70 enters support 31, drive the supporting track 34 that support 31 reciprocating driving mechanisms 33 and supporting bracket 31 move back and forth.Four corners on support 31 are respectively arranged with the roller 35 that cooperates with supporting track 34, come moving of driving arm 31 by roller 35.
This driving mechanism 33 comprises automatically controlled variable speed drive motor 331 and is installed in power transmission shaft 333 on the output shaft of drive motors by clutch 332.Roller 35 is installed at the two ends of this power transmission shaft 333 respectively, drives roller 35 by power transmission shaft 333 and rotates, and moves on supporting track 34 thereby drive entire bracket 31.
Further, this transfer device 30 also comprises reducing gear 36.This reducing gear 36 is included in the flap 361 of 50 bottoms, progressive die tunnel setting and the elastic contact switch 362 that is provided with at support 31 downsides.This flap 361 is arranged between maintenance track 21 and the transmission track 11, and 21 pairs on each maintenance track should have a flap 361, each flap 361 corresponding elastic contact switch 362.Elastic contact switch 362 when elastic contact switch 362 arrives the position of flap 361, promotes this elastic contact switch 362 by flap 361 in company with support 31 motions, produces control signal, controls automatically controlled variable speed drive motor 331 and slows down gradually; When elastic contact switch 362 left flap 361, elastic contact switch 362 resetted, and produced another control signal again, controlled automatically controlled variable speed drive motor 331 and quit work, and at this moment, support 31 can arrive and maintenance track 21 positions aligning basically.
Certainly, which bar of four maintenance tracks 21 of support 31 alignment is to be controlled by control program, a circulation is set, when a certain maintenance track 21 need be parked mould, this correspondence elastic contact switch 362 was worked, and ignored the state of other elastic contact switch 362.For example, when the 4th maintenance track 21 need be parked, even the elastic contact switch 362 of first, second and third maintenance track 21 correspondences all is pushed, can not control automatically controlled variable speed drive motor 331 yet, only when the elastic contact switch 362 of the 4th maintenance track 21 correspondences is pushed, just automatically controlled variable speed drive motor 331 is controlled.
For accurate localization support 31 more, make support 31 can aim at transmission track 11 and maintenance track 21 accurately, this transfer device 30 also is provided with contraposition mechanism 37.This contraposition mechanism 37 is included in wedge shape alignment grooves 371 that the both sides sidewall in progressive die tunnel 50, the position corresponding with maintenance track 21 and transmission track 11 be provided with respectively, at the wedge shape aligning plate 372 and the contraposition driving mechanism 373 of the corresponding setting in the both sides of support 31; And drive aligning plate 372 by contraposition driving mechanism 373 and move.When support 31 arrives the position of maintenance track 21 or transmission track 11 correspondences and stops, driving wedge shape aligning plate 372 by contraposition driving mechanism 373 and be inserted in the wedge shape alignment grooves 371, and then support 31 is accurately located.
Further, when support 31 stops, clutch 332 actions on the automatically controlled variable speed drive motor 331, separately the drive connection between the output shaft of power transmission shaft 333 and drive motors is avoided to bit motion the time, and the rotation of power transmission shaft 333 influences output shaft.
Shown in Fig. 5,6, this one-way driving mechanism 40 comprises and drives cylinder or oil cylinder 41, is installed in connecting rod 42 in the output that drives cylinder or oil cylinder 41, is installed in the unidirectional drag hook 43 on the connecting rod 42 and spurs the spring 44 that unidirectional drag hook 43 resets.This unidirectional drag hook 43 is rotatably installed on the connecting rod 42 by bearing pin, and bottom one side of unidirectional drag hook 43 stopped by the positive stop 45 of connecting rod 42, thereby only can rotate towards a side.Spring 44 is arranged on a side of positive stop 45, and an end is fixed on the connecting rod 42, and the other end is fixed on the top of individual event drag hook, resets thereby can spur the individual event drag hook.The quantity of unidirectional drag hook 43 can comprise a plurality of unidirectional drag hooks 43 that separate as required, thereby can spur a plurality of moulds simultaneously.
During action, drive cylinder or oil cylinder 41 actions, drivening rod 42 and unidirectional drag hook 43 move, and the base cross members of segment die 70 is suppressed unidirectional drag hook 43, make unidirectional drag hook 43 rotate, and draw back back-moving spring 44; When unidirectional drag hook 43 by after the base cross members of segment die 70, under the effect of the elastic-restoring force of back-moving spring 44, unidirectional drag hook 43 resets.Then, drive cylinder or oil cylinder 41 counteragents, drivening rod 42 oppositely moves, and then it is oppositely mobile to drive unidirectional drag hook 43, catches on the base cross members of segment die 70, thereby pulling segment die 70 moves, and realizes segment die 70 is moved a station.
Workflow to whole section of jurisdiction production system describes below: at first segment die 70 is placed on the transmission track 11, driving segment die 70 by one-way driving mechanism 40 moves, arrive demoulding station, cleaning mould station, oiling station successively, hang framework of steel reinforcement dress built-in fitting station, check to close and cover station, vibrating casting station, receive face station, two stations of resting, three receipts faces cleaning mould stations etc. for the first time, finish the operation of correspondence.
The segment die of handling through cast zone 10 70 is pulled on the transfer device 30, driving segment die 70 by transfer device 30 moves to and maintenance track 21 positions aligning, and drive by the one-way driving mechanism 40 of maintenance track 21 and to enter into maintenance track 21, through district and the vaporium of resting, rest and the steam curing operation successively; Transfer device 30 resets, and the transmission track 11 that aligns is again admitted next segment die 70.
There is the transfer device 30 in depanning tunnel 60 to drive on the transmission track 11 through steam-cured segment die 70, carries out the demoulding, finish the processing of a section of jurisdiction.Wholely be processed to form streamline production, even thereby when resting in the section of jurisdiction, production efficiency has been improved greatly still carrying out pouring practice in cast zone 10, and reasonably layout has avoided taking the excessive defective of workshop area, has saved the production floor space greatly.In addition,, realized the automation of producing, saved operating personnel greatly, also improved operating efficiency by transfer device 30, one-way driving mechanism 40 etc.
Claims (10)
1, a kind of section of jurisdiction production system is characterized in that, comprises cast zone and the maintenance zone that is arranged side by side with described cast zone;
Described cast zone comprises transmission track that the stay pipe die moves and the apparatus for pouring that is provided with and pours into a mould described segment die above described transmission track thereon;
Described maintenance zone comprises maintenance track that the described segment die of at least one support through pouring into a mould moves and the steam curing room that is provided with at described maintenance track back segment thereon; The leading portion of described maintenance track is the nature district of resting.
2, section of jurisdiction according to claim 1 production system is characterized in that, the length in the described district of resting naturally is the total length of at least four segment dies.
3, section of jurisdiction according to claim 2 production system is characterized in that described maintenance track is four maintenance tracks that are arranged side by side.
4, according to claim 1,2 or 3 described section of jurisdiction production systems, it is characterized in that the equal in length in the length in described maintenance zone and described cast zone.
5, section of jurisdiction according to claim 4 production system is characterized in that, is provided with the progressive die tunnel between the front end in the end in described cast zone and described maintenance zone; Described system comprises that also driving described segment die moves on the described maintenance zone from described cast zone and be arranged on transfer device on the described progressive die tunnel.
6, section of jurisdiction according to claim 5 production system, it is characterized in that described transfer device comprises that the support that supports described segment die, feed mechanism, the described support of drive that the described segment die of drive enters described support move back and forth and aim at the driving mechanism of the described transmission track and the track of resting respectively and support the reciprocating supporting track of described support; Described support is provided with the roller that cooperates with described supporting track.
7, section of jurisdiction according to claim 6 production system is characterized in that, described driving mechanism comprises automatically controlled variable speed drive motor and is installed in power transmission shaft on the output shaft of described automatically controlled variable speed drive motor by clutch; Described roller is installed on the described power transmission shaft, and drives rotation by described power transmission shaft;
Described transfer device also comprises reducing gear; Described reducing gear is included in the flap of bottom, described progressive die tunnel setting and at described support downside elastic contact switch is set;
Described flap is arranged between described maintenance track and the transmission track and is corresponding with each described maintenance track; Described elastic contact switch is in company with described support motion, and triggers described automatically controlled variable speed drive motor when arriving described flap and slow down and control described automatically controlled variable speed drive motor when described elastic contact switch leaves described flap and stop.
8, section of jurisdiction according to claim 7 production system, it is characterized in that described reducing gear also is included in wedge shape alignment grooves, the wedge shape aligning plate that is provided with in described support both sides that is provided with on the described progressive die tunnel both sides sidewall corresponding with described maintenance track and transmission track and drives the contraposition driving mechanism that described wedge shape aligning plate enters described wedge shape alignment grooves.
9, section of jurisdiction according to claim 4 production system is characterized in that, described transmission track comprises the track that two row be arranged in parallel; And between described two row tracks, be provided with one-way driving mechanism;
Described maintenance track comprises the track that two row be arranged in parallel; And between described two row tracks, be provided with the opposite one-way driving mechanism of transmission direction.
10, section of jurisdiction according to claim 9 production system, it is characterized in that described one-way driving mechanism comprises connecting rod in the output that drives cylinder or oil cylinder, is installed in described driving cylinder or oil cylinder, is installed in the unidirectional drag hook on the described connecting rod and spurs the spring that described unidirectional drag hook resets; The bottom that described unidirectional drag hook catches on described segment die spurs described segment die.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2009201350986U CN201353829Y (en) | 2009-02-26 | 2009-02-26 | Segment production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2009201350986U CN201353829Y (en) | 2009-02-26 | 2009-02-26 | Segment production system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201353829Y true CN201353829Y (en) | 2009-12-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2009201350986U Expired - Lifetime CN201353829Y (en) | 2009-02-26 | 2009-02-26 | Segment production system |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102350732A (en) * | 2010-11-12 | 2012-02-15 | 浙江广天构件股份有限公司 | Duct piece production control system and duct piece production system |
| CN103867217A (en) * | 2012-12-18 | 2014-06-18 | 上海力行工程技术发展有限公司 | Internal automatic segment feeder equipment of shield tunneling machine |
| CN104192554A (en) * | 2014-08-04 | 2014-12-10 | 彭译萱 | Semi-automatic fixed die table PC component production system |
| CN104708712A (en) * | 2013-12-17 | 2015-06-17 | 任丘市永基建筑安装工程有限公司 | Technology of placing steel reinforcement cage into die |
| CN106845038A (en) * | 2017-03-21 | 2017-06-13 | 中国电建集团成都勘测设计研究院有限公司 | A kind of method that scale is taken up an area in quick determination TBM precast concretes section of jurisdiction factory |
| CN114961784A (en) * | 2022-05-27 | 2022-08-30 | 苏州三佳交通工程有限公司 | Section of jurisdiction is device in advance |
-
2009
- 2009-02-26 CN CNU2009201350986U patent/CN201353829Y/en not_active Expired - Lifetime
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102350732A (en) * | 2010-11-12 | 2012-02-15 | 浙江广天构件股份有限公司 | Duct piece production control system and duct piece production system |
| CN102350732B (en) * | 2010-11-12 | 2013-08-14 | 浙江广天构件股份有限公司 | Duct piece production control system and duct piece production system |
| CN103867217A (en) * | 2012-12-18 | 2014-06-18 | 上海力行工程技术发展有限公司 | Internal automatic segment feeder equipment of shield tunneling machine |
| CN103867217B (en) * | 2012-12-18 | 2016-08-03 | 上海力行工程技术发展有限公司 | Automatically sheet machine equipment is fed in a kind of shield |
| CN104708712A (en) * | 2013-12-17 | 2015-06-17 | 任丘市永基建筑安装工程有限公司 | Technology of placing steel reinforcement cage into die |
| CN104192554A (en) * | 2014-08-04 | 2014-12-10 | 彭译萱 | Semi-automatic fixed die table PC component production system |
| CN106845038A (en) * | 2017-03-21 | 2017-06-13 | 中国电建集团成都勘测设计研究院有限公司 | A kind of method that scale is taken up an area in quick determination TBM precast concretes section of jurisdiction factory |
| CN114961784A (en) * | 2022-05-27 | 2022-08-30 | 苏州三佳交通工程有限公司 | Section of jurisdiction is device in advance |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20091202 |